Transmission Disassembly - Polaris Sportsman XP 1000 S 2020 Service Manual

TRANSMISSION

TRANSMISSION DISASSEMBLY

1. Remove the drive belt, drive clutch and driven clutch.
2. Remove the (10) screws that secure the inner PVT
cover to the transmission case and remove the
cover.
3. Place the transmission in neutral by moving the
bellcrank.
4. Lay the transmission down with the cover facing up
and remove the bolts retaining the transmission
cover.
NOTICE
Take note of any shims that may have fallen into the
case during cover removal. Be sure to reinstall during
"Transmission Assembly".
7.6
5. Carefully lift up on the cover. Use a soft-faced
hammer to tap on the input shaft and rear output
shaft to ease cover removal.
6. Lift up on the rear output shaft assembly and remove
the front output shaft assembly.
7. Remove the rear output shaft assembly and silent
chain from the transmission.
9931493 R03 - 2020-2021 Sportsman XP 1000 S Service Manual
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