Front Caliper Disassembly - Polaris RZR 900 2015 Service Manual

FRONT CALIPER DISASSEMBLY

1. Remove both brake pads from the caliper (see
Chapter 9 – Front Caliper / Pad Removal, page 9.17).
2. Remove mount bracket assembly
w
.
3. Thoroughly clean the caliper before disassembly and
prepare a clean work area for disassembly.
4. Use a commercially available caliper piston pliers to
extract the pistons from the caliper.
NOTE
Do not remove the caliper pistons with a standard
pliers. The piston sealing surfaces will become
damaged if a standard pliers is used.
9926814 R08 -
Manual
© Copyright Polaris Industries Inc.
5. Once the pistons are removed, use a pick to carefully
remove the square O-rings from the caliper. O-rings
should be replaced during caliper service.
q
and dust boots
6. Clean the caliper body, pistons and retaining bracket
e
with brake cleaner or alcohol.
Be sure to clean seal grooves in caliper body.
2015-2016 RZR 900
BRAKE SYSTEM
NOTE
2016 RZR S 1000 Service
9.19
9