Xerox WorkCentre 4150 Service Manual page 130

08-500 Jam 2 RAP
08-500 The trail edge of the document failed to actuate the exit sensor within the correct time
after registration.
Procedure
Switch off the electricity to the machine. Disconnect the power cord from the customer
supply while performing tasks that do not need electricity. Electricity can cause death or
injury. Moving parts can cause injury.
Do not touch the fuser while it is hot.
Go to the relevant procedure:
• 4150 Checkout
• 4250/4260 Checkout
• 4265 Checkout
4150 Checkout
NOTE: The main PWB has test points. The location of the test points is shown on the
PWB PJ location illustration.
NOTE: The side cover assembly interlock switch must be closed to supply +24V to the motors
and clutches.
Refer to Wiring Diagram 3 and Wiring Diagram
1. Open the side cover assembly, PL 7.30 Item
2. Check the paper path for damage or obstructions.
NOTE: If paper jams occur in the Accordion after replacing the Duplex Exit Gate, or the
Side Cover Assembly, check for the presence of Extension Fingers and remove them, if
present. (These fingers were present on earlier machine configurations, and have since
been replaced with an improved design with an enlarged opening in the Exit Gate.)
3. Remove the fuser, PL 10.10 Item 4. Check that the exit sensor actuator,
moves freely and is not damaged. If necessary, install a new fuser,
4. Enter dC330 code 08-600. Check the exit sensor (Q08-600),
5. Check the wiring between the exit sensor and CN6 on the
a new exit sensor, PL 10.15 Item 2.
6. Enter dC330 code 10-400. Check that the fuser motor (MOT10-400),
runs and drives the fuser rolls and transport roll,
7. Check the wiring between the fuser motor and CN12 on the
ponents as necessary, PL 10.15 and
8. Enter dC330 code 04-200. Check that the exit motor (MOT04-200),
and drives the upper exit roll, PL 10.15 Item
9. Check the wiring between the exit motor and CN12 on the
nents as necessary, PL 10.15 and
10. If the fault occurs in duplex mode, perform the following:
• Enter dC330 code 08-870. Check that the duplex gate solenoid (SOL08-870),
10.15 Item 4 energises and lowers the duplex gate,
WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/
WARNING
WARNING
5. Perform the following:
1. Remove all jammed paper.
PL 10.25 Item 12
PL 10.25 Item
PL 10.15 Item
Main PWB. If necessary, install
PL 10.20 Item
PL 10.15 Item 22.
Main PWB. Install new com-
PL 10.25.
PL 10.20 Item
23.
Main PWB. Install new compo-
PL 10.20.
PL 10.15 Item 15.
• Check the duplex gate for damage. If necessary, install a new duplex gate,
Item 15.
NOTE: If the Duplex Gate is broken, or if the Inverter Assembly is over 3 years old,
the Idler Rolls may have deteriorated. Replace the entire Exit Assembly.
• Check the wiring between the duplex gate solenoid and CN6 on the
necessary, install a new duplex gate solenoid,
11. Check that the following components are clean and rotate freely:
• Upper exit roll,
• Lower exit roll,
• Transport roll,
• Transport roll idlers,
12. Install new components as necessary:
• Fuser, PL 10.25 Item
• Exit assembly,
13. Perform the OF5
4250/4260 Checkout
Main
NOTE: The main PWB has test points. The location of the test points is shown on the
PWB PJ location illustration.
NOTE: The side cover assembly interlock switch must be closed to supply +24V to the motors
and clutches.
Refer to Wiring Diagram 22
1. Open the side cover assembly,
2. Check the paper path for damage or obstructions.
3. Remove the fuser,
moves freely and is not damaged. If necessary, install a new fuser,
4. Enter dC330 code 08-600. Check the exit sensor (Q08-600),
5. Check the wiring between the exit sensor and CN8 on the
a new exit sensor,
6. Enter dC330 code 10-400. Check that the fuser motor (MOT10-400),
1.
runs and drives the fuser rolls and transport roll,
2.
7. Check the wiring between the fuser motor and CN13 on the
ponents as necessary,
8. Enter dC330 code 04-200. Check that the exit motor (MOT04-200),
3,
and drives the upper exit roll,
9. Check the wiring between the exit motor and CN13 on the
nents as necessary,
10. If the fault occurs in duplex mode, perform the following:
2, runs
• Enter dC330
10.15 Item 4
• Check the duplex gate for damage. If necessary, install a new duplex gate,
Item 15.
• Check the wiring between the duplex gate solenoid and CN8 on the
PL
necessary, install a new duplex gate solenoid,
11. Check that the following components are clean and rotate freely:
January 2016
2-57
PL 10.15 Item
PL 10.15 Item 23.
PL 10.15 Item 14.
PL 10.15 Item 22.
PL 10.15 Item 19.
1.
PL 10.15 Item 1.
Main PWB Check RAP.
and Wiring Diagram 24. Perform the following:
PL 7.30 Item 1. Remove all jammed paper.
PL 10.10 Item 4. Check that the exit sensor actuator,
PL 10.15 Item 2.
PL 10.15 Item
PL 10.15 and PL 10.28.
PL 10.15 Item 23.
PL 10.15 and PL 10.20.
code 08-870. Check that the duplex gate solenoid (SOL08-870),
energises and lowers the duplex gate, PL 10.15 Item
PL 10.15 Item
PL 10.15
PL 10.15
Main PWB. If
4.
Main
PL 10.28 Item 12
PL 10.28 Item 1.
PL 10.15 Item 2.
Main PWB. If necessary, install
PL 10.20 Item 3,
22.
Main PWB. Install new com-
PL 10.20 Item 2, runs
Main PWB. Install new compo-
PL
15.
PL 10.15
Main PWB. If
4.
Status Indicator RAPs
08-500