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Xerox WorkCentre 4150 Service Manual

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Xerox WorkCentre 4150, 4250, 4260, 4265 Family
Service Manual
Updated 1/25/16 DAW
January 2016

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Summary of Contents for Xerox WorkCentre 4150

  • Page 1 Xerox WorkCentre 4150, 4250, 4260, 4265 Family Service Manual Updated 1/25/16 DAW January 2016...
  • Page 2 Xerox service documentation is intended for use by certified, product trained service per- sonnel only. Xerox does not warrant or represent that it will notify or provide to such customer any future change to this documentation. Customer performed service of equipment, or mod- ules, components or parts of such equipment may affect whether Xerox is responsible to fix machine defects under the warranty offered by Xerox with respect to such equipment.
  • Page 3 Section Name Preliminary Working Document 0/0/00 No Product Name Assigned...

  • Page 4: Table Of Contents

    Introduction About This Manual ......................Change History........................ Warnings, Cautions and Notes..................viii Safety Precautions ......................Health and Safety Incident reporting ................Translation of Warnings ....................Introduction January 2016 WorkCentre WorkCentre 4150/4250/42604150/4250/4260WorkCentre 4150/...
  • Page 5 Introduction January 2016 WorkCentre WorkCentre 4150/4250/42604150/4250/4260WorkCentre 4150/...

  • Page 6: About This Manual

    September 2008 Organization The WorkCentre 4260 has been introduced. This is a variation of the WorkCentre 4150. The service manual is the document used as the primary information source for repairing and Throughout this manual, procedures and parts that are unique to either the WorkCentre 4150 maintaining this family of products and is available as EDOC on a CDROM, or in printed for- family or the WorkCentre 4260 family will be designated 4150 or 4260.
  • Page 7 07-731 Check the HCF Feed Area RAP • IQ5 Vertical Black Lines or Bands RAP • 08-800 Jam in HCF RAP • IQ7 Light Image RAP • 09-290 Print Quality Information RAP Introduction January 2016 Change History WorkCentre WorkCentre 4150/4250/42604150/4250/4260WorkCentre 4150/...
  • Page 8 The WorkCentre 4250 has been introduced. This is a variation of the WorkCentre 4260. • REP 14.3 Scanner Assembly (4260) Throughout this manual, procedures and parts that are unique to either the WorkCentre 4150 family, the WorkCentre 4250 family or the WorkCentre 4260 family will be designated 4150, •...
  • Page 9 The following procedures are new: • 17-562, 563 ESolutions Communication Error RAP • 17-910 Firmware Upgrade Error RAP • IQ 20 Image Displacement • GP 21 Set Machine Serial Number • Wiring Diagram 32 (4250) Introduction January 2016 Change History WorkCentre WorkCentre 4150/4250/42604150/4250/4260WorkCentre 4150/...
  • Page 10 GP 21 Set Machine Serial Number The WorkCentre 4265 has been introduced. This is a variation of the WorkCentre 4260. Throughout this manual, procedures and parts that are unique to either the WorkCentre 4150, • dC109 Embedded Fax Protocol Report 4250, 4260, or the WorkCentre 4265 will be designated 4150, 4250, 4260, or 4265.

  • Page 11: Warnings, Cautions And Notes

    During servicing, the invisible laser radiation can cause eye damage if looked at directly. Introduction January 2016 Change History, Warnings, Cautions and Notes viii WorkCentre WorkCentre 4150/4250/42604150/4250/4260WorkCentre 4150/...

  • Page 12: Safety Precautions

    Use only a grounded tip soldering iron to solder or desolder ESDs. Use only an ‘anti-static’ solder removal device. Some solder removal devices not classi- fied as ‘anti-static’ can generate electrical charges sufficient to damage ESDs. Introduction January 2016 Safety Precautions WorkCentre WorkCentre 4150/4250/42604150/4250/4260WorkCentre 4150/...
  • Page 13 Define actions to correct confirmed incidents. ensure Xerox regulatory compliance. VI. Appendices IV. Definitions The Health and Safety Incident Report involving a Xerox Product (Form # EH&S-700) is avail- Incident: able in the following locations: • On electronic documentation (EDOC), located in the folder \safety.

  • Page 14: Translation Of Warnings

    Electricity can cause death or supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. Introduction January 2016 Translation of Warnings WorkCentre WorkCentre 4150/4250/42604150/4250/4260WorkCentre 4150/...
  • Page 15 VORSICHT: Gerät ausschalten 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungs- AVVERTENZA: Per evitare il rischio di surriscaldamento e incendio, non eseguire inter- Introduction January 2016 Translation of Warnings WorkCentre WorkCentre 4150/4250/42604150/4250/4260WorkCentre 4150/...
  • Page 16 WARNING VORSICHT: Gerät ausschalten 14. Bei Wartungsarbeiten, die keine Stromzufuhr Switch off the electricity to the machine. Disconnect the power cord from the customer Introduction January 2016 Translation of Warnings WorkCentre WorkCentre 4150/4250/42604150/4250/4260WorkCentre 4150/ xiii...
  • Page 17 Switch off the electricity to the machine. Disconnect the power cord from the customer VORSICHT: Gerät ausschalten 14. Bei Wartungsarbeiten, die keine Stromzufuhr supply while performing tasks that do not need electricity. Electricity can cause death or Introduction January 2016 Translation of Warnings WorkCentre WorkCentre 4150/4250/42604150/4250/4260WorkCentre 4150/...
  • Page 18 Electricity can cause death or erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungs- injury. Moving parts can cause injury. Introduction January 2016 Translation of Warnings WorkCentre WorkCentre 4150/4250/42604150/4250/4260WorkCentre 4150/...
  • Page 19 Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungs- supply while performing tasks that do not need electricity. Electricity can cause death or und Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. injury. Moving parts can cause injury. Introduction January 2016 Translation of Warnings WorkCentre WorkCentre 4150/4250/42604150/4250/4260WorkCentre 4150/...
  • Page 20 Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungs- supply while performing tasks that do not need electricity. Electricity can cause death or und Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. injury. Moving parts can cause injury. Introduction January 2016 Translation of Warnings WorkCentre WorkCentre 4150/4250/42604150/4250/4260WorkCentre 4150/ xvii...
  • Page 21 Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungs- injury. Moving parts can cause injury. und Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. DANGER: Couper l'alimentation électrique de la machine, 14. Déconnecter le cordon Introduction January 2016 Translation of Warnings xviii WorkCentre WorkCentre 4150/4250/42604150/4250/4260WorkCentre 4150/...
  • Page 22 14. Déconnecter le cordon AVISO: Apague la máquina, 14. Desconecte el cable de alimentación de la toma de d'alimentation de la prise pendant les activités de dépannage ne nécessitant pas d'ali- Introduction January 2016 Translation of Warnings WorkCentre WorkCentre 4150/4250/42604150/4250/4260WorkCentre 4150/...
  • Page 23 DANGER: Couper l'alimentation électrique de la machine, 14. Déconnecter le cordon corriente mientras efectúa tareas que no necesitan energía eléctrica. La electricidad d'alimentation de la prise pendant les activités de dépannage ne nécessitant pas d'ali- Introduction January 2016 Translation of Warnings WorkCentre WorkCentre 4150/4250/42604150/4250/4260WorkCentre 4150/...
  • Page 24 Las piezas móviles pueden causar lesiones. mentation électrique. L'électricité peut entraîner des blessures graves voire mortelles. Introduction January 2016 Translation of Warnings WorkCentre WorkCentre 4150/4250/42604150/4250/4260WorkCentre 4150/...
  • Page 25 Las piezas móviles pueden causar lesiones. mentation électrique. L'électricité peut entraîner des blessures graves voire mortelles. Les pièces mobiles peuvent également présenter un danger. Chain 8 - Paper Transport Introduction January 2016 Translation of Warnings xxii WorkCentre WorkCentre 4150/4250/42604150/4250/4260WorkCentre 4150/...
  • Page 26 Do not touch the fuser while it is hot. injury. Moving parts can cause injury. DANGER: Ne pas toucher au four pendant qu'il est encore chaud. DANGER: Couper l'alimentation électrique de la machine, 14. Déconnecter le cordon Introduction January 2016 Translation of Warnings WorkCentre WorkCentre 4150/4250/42604150/4250/4260WorkCentre 4150/ xxiii...
  • Page 27 Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungs- injury. Moving parts can cause injury. und Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. DANGER: Couper l'alimentation électrique de la machine, 14. Déconnecter le cordon Introduction January 2016 Translation of Warnings xxiv WorkCentre WorkCentre 4150/4250/42604150/4250/4260WorkCentre 4150/...
  • Page 28 14. Déconnecter le cordon AVISO: Apague la máquina, 14. Desconecte el cable de alimentación de la toma de d'alimentation de la prise pendant les activités de dépannage ne nécessitant pas d'ali- Introduction January 2016 Translation of Warnings WorkCentre WorkCentre 4150/4250/42604150/4250/4260WorkCentre 4150/...
  • Page 29 DANGER: Couper l'alimentation électrique de la machine, 14. Déconnecter le cordon corriente mientras efectúa tareas que no necesitan energía eléctrica. La electricidad d'alimentation de la prise pendant les activités de dépannage ne nécessitant pas d'ali- Introduction January 2016 Translation of Warnings xxvi WorkCentre WorkCentre 4150/4250/42604150/4250/4260WorkCentre 4150/...
  • Page 30 Moving parts can cause injury. Switch off the electricity to the machine. Disconnect the power cord from the customer DANGER: Couper l'alimentation électrique de la machine, 14. Déconnecter le cordon Introduction January 2016 Translation of Warnings WorkCentre WorkCentre 4150/4250/42604150/4250/4260WorkCentre 4150/ xxvii...
  • Page 31 La electricidad mentation électrique. L'électricité peut entraîner des blessures graves voire mortelles. puede causar lesiones e incluso la muerte. Las piezas móviles pueden causar lesiones. Introduction January 2016 Translation of Warnings xxviii WorkCentre WorkCentre 4150/4250/42604150/4250/4260WorkCentre 4150/...
  • Page 32 Las piezas móviles pueden causar lesiones. mentation électrique. L'électricité peut entraîner des blessures graves voire mortelles. Les pièces mobiles peuvent également présenter un danger. 12-720, 820 Rear Jogger Fault RAP Introduction January 2016 Translation of Warnings WorkCentre WorkCentre 4150/4250/42604150/4250/4260WorkCentre 4150/ xxix...
  • Page 33 Chain 14 - Scanner AVVERTENZA: Spegnere la macchina, 14. Scollegare il cavo elettrico dalla presa 14-100 CCD Lock RAP durante gli interventi che non richiedono elettricità. L'elettricità può causare infortuni o Introduction January 2016 Translation of Warnings WorkCentre WorkCentre 4150/4250/42604150/4250/4260WorkCentre 4150/...
  • Page 34 électrique. L'électricité peut entraîner des blessures graves voire mortelles. puede causar lesiones e incluso la muerte. Las piezas móviles pueden causar lesiones. Les pièces mobiles peuvent également présenter un danger. Introduction January 2016 Translation of Warnings WorkCentre WorkCentre 4150/4250/42604150/4250/4260WorkCentre 4150/ xxxi...
  • Page 35 14. Desconecte el cable de alimentación de la toma de mentation électrique. L'électricité peut entraîner des blessures graves voire mortelles. corriente mientras efectúa tareas que no necesitan energía eléctrica. La electricidad Introduction January 2016 Translation of Warnings xxxii WorkCentre WorkCentre 4150/4250/42604150/4250/4260WorkCentre 4150/...
  • Page 36 Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. mentation électrique. L'électricité peut entraîner des blessures graves voire mortelles. AVISO: Apague la máquina, 14. Desconecte el cable de alimentación de la toma de Introduction January 2016 Translation of Warnings WorkCentre WorkCentre 4150/4250/42604150/4250/4260WorkCentre 4150/ xxxiii...
  • Page 37 DANGER: Couper l'alimentation électrique de la machine, 14. Déconnecter le cordon corriente mientras efectúa tareas que no necesitan energía eléctrica. La electricidad d'alimentation de la prise pendant les activités de dépannage ne nécessitant pas d'ali- Introduction January 2016 Translation of Warnings xxxiv WorkCentre WorkCentre 4150/4250/42604150/4250/4260WorkCentre 4150/...
  • Page 38 L'elettricità può causare infortuni o mentation électrique. L'électricité peut entraîner des blessures graves voire mortelles. Introduction January 2016 Translation of Warnings WorkCentre WorkCentre 4150/4250/42604150/4250/4260WorkCentre 4150/ xxxv...
  • Page 39 14. Scollegare il cavo elettrico dalla presa IQ16 Horizontal Bands RAP durante gli interventi che non richiedono elettricità. L'elettricità può causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. WARNING Introduction January 2016 Translation of Warnings xxxvi WorkCentre WorkCentre 4150/4250/42604150/4250/4260WorkCentre 4150/...
  • Page 40 Las piezas móviles pueden causar lesiones. d'alimentation de la prise pendant les activités de dépannage ne nécessitant pas d'ali- WARNING mentation électrique. L'électricité peut entraîner des blessures graves voire mortelles. Introduction January 2016 Translation of Warnings WorkCentre WorkCentre 4150/4250/42604150/4250/4260WorkCentre 4150/ xxxvii...
  • Page 41 Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungs- VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch und Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. die scharfen Kanten entstehen. Introduction January 2016 Translation of Warnings xxxviii WorkCentre WorkCentre 4150/4250/42604150/4250/4260WorkCentre 4150/...
  • Page 42 WARNING Take care during this procedure. Sharp edges may be present that can cause injury. Switch off the electricity to the machine. Disconnect the power cord from the customer Introduction January 2016 Translation of Warnings WorkCentre WorkCentre 4150/4250/42604150/4250/4260WorkCentre 4150/ xxxix...
  • Page 43 électrique. L'électricité peut entraîner des blessures graves voire mortelles. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch Les pièces mobiles peuvent également présenter un danger. die scharfen Kanten entstehen. Introduction January 2016 Translation of Warnings WorkCentre WorkCentre 4150/4250/42604150/4250/4260WorkCentre 4150/...
  • Page 44 Switch off the electricity to the machine. Disconnect the power cord from the customer REP 5.3 DADF (4260) supply while performing tasks that do not need electricity. Electricity can cause death or Introduction January 2016 Translation of Warnings WorkCentre WorkCentre 4150/4250/42604150/4250/4260WorkCentre 4150/...
  • Page 45 14. Scollegare il cavo elettrico dalla presa DANGER: Exécuter cette procédure avec précaution. La présence de bords tranchants durante gli interventi che non richiedono elettricità. L'elettricità può causare infortuni o peut entraîner des blessures. Introduction January 2016 Translation of Warnings xlii WorkCentre WorkCentre 4150/4250/42604150/4250/4260WorkCentre 4150/...
  • Page 46 AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que puede causar lesiones e incluso la muerte. Las piezas móviles pueden causar lesiones. podrían producir lesiones. WARNING REP 5.9 DADF Pickup Clutch and Registration Clutch (4260) Introduction January 2016 Translation of Warnings WorkCentre WorkCentre 4150/4250/42604150/4250/4260WorkCentre 4150/ xliii...
  • Page 47 VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch mentation électrique. L'électricité peut entraîner des blessures graves voire mortelles. die scharfen Kanten entstehen. Introduction January 2016 Translation of Warnings xliv WorkCentre WorkCentre 4150/4250/42604150/4250/4260WorkCentre 4150/...
  • Page 48 Moving parts can cause injury. peut entraîner des blessures. DANGER: Couper l'alimentation électrique de la machine, 14. Déconnecter le cordon AVVERTENZA: procedere con cautela durante questa procedura. Possono essere pre- Introduction January 2016 Translation of Warnings WorkCentre WorkCentre 4150/4250/42604150/4250/4260WorkCentre 4150/...
  • Page 49 La electricidad personas. El módulo pesa mucho. puede causar lesiones e incluso la muerte. Las piezas móviles pueden causar lesiones. REP 7.3 Tray 1 Paper Size Detect PWB WARNING Introduction January 2016 Translation of Warnings xlvi WorkCentre WorkCentre 4150/4250/42604150/4250/4260WorkCentre 4150/...
  • Page 50 VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch mentation électrique. L'électricité peut entraîner des blessures graves voire mortelles. die scharfen Kanten entstehen. Introduction January 2016 Translation of Warnings WorkCentre WorkCentre 4150/4250/42604150/4250/4260WorkCentre 4150/ xlvii...
  • Page 51 14. Bei Wartungsarbeiten, die keine Stromzufuhr WARNING erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungs- Switch off the electricity to the machine. Disconnect the power cord from the customer Introduction January 2016 Translation of Warnings xlviii WorkCentre WorkCentre 4150/4250/42604150/4250/4260WorkCentre 4150/...
  • Page 52 Les pièces mobiles peuvent également présenter un danger. DANGER: Exécuter cette procédure avec précaution. La présence de bords tranchants AVVERTENZA: Spegnere la macchina, 14. Scollegare il cavo elettrico dalla presa Introduction January 2016 Translation of Warnings WorkCentre WorkCentre 4150/4250/42604150/4250/4260WorkCentre 4150/ xlix...
  • Page 53 Kanten entstehen. AVISO: Apague la máquina, 14. Desconecte el cable de alimentación de la toma de AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que Introduction January 2016 Translation of Warnings WorkCentre WorkCentre 4150/4250/42604150/4250/4260WorkCentre 4150/...
  • Page 54 DANGER: Ne pas toucher au four pendant qu'il est encore chaud. supply while performing tasks that do not need electricity. Electricity can cause death or AVVERTENZA: Non toccare il fonditore quando è caldo. injury. Moving parts can cause injury. Introduction January 2016 Translation of Warnings WorkCentre WorkCentre 4150/4250/42604150/4250/4260WorkCentre 4150/...
  • Page 55 Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungs- erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungs- und Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. und Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. Introduction January 2016 Translation of Warnings WorkCentre WorkCentre 4150/4250/42604150/4250/4260WorkCentre 4150/...
  • Page 56 VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch d'alimentation de la prise pendant les activités de dépannage ne nécessitant pas d'ali- die scharfen Kanten entstehen. mentation électrique. L'électricité peut entraîner des blessures graves voire mortelles. Introduction January 2016 Translation of Warnings WorkCentre WorkCentre 4150/4250/42604150/4250/4260WorkCentre 4150/ liii...
  • Page 57 14. Bei Wartungsarbeiten, die keine Stromzufuhr WARNING erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungs- Switch off the electricity to the machine. Disconnect the power cord from the customer Introduction January 2016 Translation of Warnings WorkCentre WorkCentre 4150/4250/42604150/4250/4260WorkCentre 4150/...
  • Page 58 Les pièces mobiles peuvent également présenter un danger. DANGER: Exécuter cette procédure avec précaution. La présence de bords tranchants AVVERTENZA: Spegnere la macchina, 14. Scollegare il cavo elettrico dalla presa Introduction January 2016 Translation of Warnings WorkCentre WorkCentre 4150/4250/42604150/4250/4260WorkCentre 4150/...
  • Page 59 Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que AVISO: Apague la máquina, 14. Desconecte el cable de alimentación de la toma de podrían producir lesiones. Introduction January 2016 Translation of Warnings WorkCentre WorkCentre 4150/4250/42604150/4250/4260WorkCentre 4150/...
  • Page 60 Electricity can cause death or supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. injury. Moving parts can cause injury. Introduction January 2016 Translation of Warnings WorkCentre WorkCentre 4150/4250/42604150/4250/4260WorkCentre 4150/ lvii...
  • Page 61 WARNING Switch off the electricity to the machine. Disconnect the power cord from the customer supply while performing tasks that do not need electricity. Electricity can cause death or Introduction January 2016 Translation of Warnings lviii WorkCentre WorkCentre 4150/4250/42604150/4250/4260WorkCentre 4150/...
  • Page 62 SCP 2 First Call Actions ....................SCP 3 Normal Call Actions ..................... SCP 4 Fault Analysis....................... SCP 5 Subsystem Maintenance..................SCP 6 Final Actions ......................SCP 7 Machine Configurations and Options..............1-10 Service Call Procedures January 2016 WorkCentre 4150/4250/4260WorkCentre WorkCentre 4150/4250/42604150/...
  • Page 63 Service Call Procedures January 2016 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...

  • Page 64: Scp 1 Initial Actions

    If this is the first service call to this machine perform SCP 2 First Call Actions, otherwise go to SCP 3 Normal Call Actions. Service Call Procedures January 2016 SCP 1, SCP 2 WorkCentre 4150/4250/4260WorkCentre WorkCentre 4150/4250/42604150/...

  • Page 65: Scp 3 Normal Call Actions

    Communication errors between the finisher and the machine. • Erratic behavior of the finisher. Make sure that the finisher DIP settings are correct, go to the Finisher PWB DIP Switch Settings RAP. Service Call Procedures January 2016 SCP 3, SCP 4 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 66 Shading Test (Shading Adjustment ADJ 14.1) • GP 16 High Frequency Service Items • GP 17 Restriction of Hazardous Substances (RoHS) • GP 18 Scan Edge Print • GP 19 Memory Clear Service Call Procedures January 2016 SCP 4 WorkCentre 4150/4250/4260WorkCentre WorkCentre 4150/4250/42604150/...

  • Page 67: Scp 5 Subsystem Maintenance

    • Table 1 WorkCentre 4150 • Table 2 WorkCentre 4250/4260 • Table 3 WorkCentre 4265 Table 1 WorkCentre 4150 Part Component life Parts list reference DADF retard pad 50k feeds PL 5.20 Item 12 DADF feed roll assembly 200k feeds PL 5.15 Item 5...
  • Page 68 HFSI Table 4 WorkCentre 4150 The High Frequency Service Items are shown in Table Table 5 Table 6. To change HFSI Recommended settings, refer to GP 16 High Frequency Service Items. Refer to the relevant table: life for new component •...
  • Page 69 HFSI reset. Roller 2 DADF Pickup The total sides of copies 50K impres- PL 5.70 Roller and prints after the last sions HFSI reset. Service Call Procedures January 2016 SCP 5 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...

  • Page 70: Scp 6 Final Actions

    Remove and destroy any copies of test patterns. • Complete the machine service log. • Ensure the machine and service area are clean before leaving the customer premises. • Provide customer training if required. Service Call Procedures January 2016 SCP 6 WorkCentre 4150/4250/4260WorkCentre WorkCentre 4150/4250/42604150/...

  • Page 71: Scp 7 Machine Configurations And Options

    SCP 7 Machine Configurations and Options Machine Configurations and Options Refer to the following tables for Machine Configurations and Options. • 4150/4250/4260 (Table • 4265 (Table Service Call Procedures January 2016 SCP 7 1-10 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 72 40Gb hard disk 80Gb hard disk System memory (128Mb) System memory (256Mb) Additional memory (128Mb) Extended memory (256Mb) Optional Optional Optional Optional Optional Optional Optional Optional Optional Optional Service Call Procedures January 2016 SCP 7 WorkCentre 4150/4250/4260WorkCentre WorkCentre 4150/4250/42604150/ 1-11...
  • Page 73 4265x - Xerox customers will receive a WorkCentre 4265 and a Fax Kit. • 4265xf - Xerox customers will receive a WorkCentre 4265 plus a Fax Kit, an additional Paper Tray, a Finisher, and a High Capacity Feeder (HCF). Service Call Procedures...
  • Page 74 10-300 Over Heat Error RAP ..................2-74 05-930 DADF Exit Door Open RAP ................2-39 10-400 Fuser Unit Error RAP ..................2-76 05A Document Not Sensed in DADF RAP..............2-40 10-500 Fuser Warning RAP .................... 2-76 Status Indicator RAPs January 2016 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 75 2-99 OF2 UI Touch Screen Error RAP ..................2-101 OF3 Air Systems RAP..................... 2-102 OF4 Copying Error RAP....................2-103 OF5 Main PWB Check RAP.................... 2-103 OF6 Machine ID Error RAP..................... 2-104 Status Indicator RAPs January 2016 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 76 1, PL 1.15 Item (4265) Check the wiring between the side interlock sensor and CN 18 on the Main PWBIf necessry, install a side cover interlock switch assembly, 4.15. Status Indicator RAPs January 2016 01-100 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 77 If necessary, install a new power supply unit 1, PL 1.15 Item • Perform the Main PWB Check RAP. If necessary, install new components: • Finisher front door, PL 12.10 Item Status Indicator RAPs January 2016 01-200, 300, 400, 01-500 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 78 10.1. Check for continuity across the fuser heat roll. Install new components as necessary, PL 10.25 10.26. NOTE: A cold fuser heat roll has a resistance of approximately 16.5 ohms (220V/240V) or 2 ohms (110V). Status Indicator RAPs January 2016 01-500, 01A WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 79 Check the fuse F01 and fuse F02 on power supply unit 1. If necessary, install a new power supply unit 1, PL 1.15 Item NOTE: Fuse F01 and fuse F02 are not spared. Switch off the power to the machine. Disconnect CON71 on Power Supply Unit Status Indicator RAPs January 2016 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 80 18. If the fault is still present, install a new components as necessary: • Power supply unit 1, PL 1.15 Item • Power supply unit 2, PL 1.15 Item • HVPS, PL 1.15 Item Status Indicator RAPs January 2016 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 81 Status Indicator RAPs January 2016 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 82 Wiring Diagram 20. Perform the following: Make sure that the customer is using a valid USB device with sufficient free space. Install a new left keys PWB, PL 2.12 Item Status Indicator RAPs January 2016 02-100, 200 WorkCentre 4150/4250/4260WorkCentre WorkCentre 4150/4250/42604150/...
  • Page 83 Status Indicator RAPs January 2016 02-100, 200 2-10 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 84 Switch off the machine, then switch on the machine. Check the wiring between CN19 on the Main PWB and the tray PWB, PL 7.20 Item Install new components as necessary: Status Indicator RAPs January 2016 03-100, 110, 03-120, 130, 140, 940, 950, 960 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/ 2-11...
  • Page 85 The machine has detected that the MSOK is not connected. Perform the following: Connect the MSOK to the main PWB. Status Indicator RAPs January 2016 03-120, 130, 140, 940, 950, 960, 03-200, 210, 220, 230, 2-12 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 86 PL 1.10 Item 12 or (4250/4260/4265) PL 1.15 Item Remove the yellow cover from the SIM PWB. Inspect the 6 leaf springs. Reform any dam- aged leaf springs. Status Indicator RAPs January 2016 03-300, 310, 320, 330, 340 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/ 2-13...
  • Page 87 PL 7.20 Item Check the wiring between the paper size detect PWB, PL 7.15 Item 5 and CN15 on Perform the Main PWB Check RAP. Main PWB. Status Indicator RAPs January 2016 03-410 to 03-452 2-14 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 88 Foreign device interface PWB (4150), PL 1.10 Item • Foreign device interface PWB (4250/4260/4265), PL 1.15 Item Perform the Main PWB Check RAP. Status Indicator RAPs January 2016 03-410 to 03-452, 03-500, 510, 520, 558, 559 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/ 2-15...
  • Page 89 Switch off the machine, then switch on the machine. Remove, then reinstall the memory DIMM, PL 1.15 Item If necessary, install a new memory DIMM, PL 1.15 Item Perform the Main PWB Check RAP. Status Indicator RAPs January 2016 03-600, 03-650 2-16 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 90 Check that the HDD, PL 1.15 Item 11 is securely connected to CN20 and CN21 on the Main PWB. Format the hard disk, refer to GP 20 Format Hard Disk (4250/4260). Status Indicator RAPs January 2016 03-700, 03-800 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/ 2-17...
  • Page 91 Main PWB and CN2 on the UI Left Keys PWB. Install new components as necessary: • UI PWB, PL 2.12 Item • Left keys PWB, PL 2.12 Item Status Indicator RAPs January 2016 03-800, 03-900 2-18 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 92 System Administration Tools. Check with the customer that the connectivity and network setup settings are correct. If necessary, install a new NIC PWB, PL 1.10 Item Perform the Main PWB Check RAP. Status Indicator RAPs January 2016 03-900, 03-910 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/ 2-19...
  • Page 93 Check the wiring between CN11 on the Main PWB and CN7 on the Scanner PWB. Check the wiring between CN2 on the Scanner PWB and CN8 on the DADF PWB. Status Indicator RAPs January 2016 03-920 2-20 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 94 PWB. Install new components as necessary: • Tray connector, PL 7.20 Item 3 PL 7.65 Item • HCF PWB, PL 7.60 Item Perform the Main PWB Check RAP. Status Indicator RAPs January 2016 03-970, 03-990 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/ 2-21...
  • Page 95 NIC PWB (4150), PL 1.10 Item • HDD harness (4150), PL 1.10 Item • HDD PWB (4150), PL 1.10 Item • HDD (4150), PL 1.10 Item • HDD (4250/4260/4265), PL 1.15 Item Status Indicator RAPs January 2016 2-22 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 96 13. (4265) Check the wiring between the tray 1 up limit switch and the tray 1 elevating motor, PL 7.15 Item 8 and CN19 on the Main PWB. 14. If necessary, install new components: • Tray 1 elevating motor, PL 7.15 Item Status Indicator RAPs January 2016 04-100 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/ 2-23...
  • Page 97 PL 7.45 Item Enter dC330. Check the relevant tray elevating motor, PL 7.20 Item • Tray 2. Code 04-520. • Tray 3. Code 04-530. • Tray 4. Code 04-540. Status Indicator RAPs January 2016 04-200, 300, 400 2-24 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 98 Remove the toner cartridge, PL 9.10 Item 2, then the xerographic module, PL 9.10 Item Enter dC330 code 04-100. Check that the main BLDC motor (MOT04-100), PL 4.25 Item runs. Status Indicator RAPs January 2016 04-500 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/ 2-25...
  • Page 99 NOTE: The main PWB has test points. The location of the test points is shown on the Main PJ location illustration. Refer to Wiring Diagram 41. Perform the following: Switch off the machine, then switch on the machine. Status Indicator RAPs January 2016 04-800 2-26 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 100 PL 4.15 Item 18 runs at normal speed. Check the wiring between the SMPS fan and CN14 on the Main PWB. If necessary, install a new SMPS fan, PL 4.15 Item Status Indicator RAPs January 2016 04-910 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/ 2-27...
  • Page 101 Status Indicator RAPs January 2016 04-910 2-28 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 102 Check the document path for damage or obstructions. Check that the following components are clean and rotate freely. • CVT roll, PL 5.50 Item • CVT roll upper idler, PL 5.40 Item Status Indicator RAPs January 2016 05-100 WorkCentre 4150/4250/4260WorkCentre WorkCentre 4150/4250/42604150/ 2-29...
  • Page 103 29. Perform the following: Raise the DADF. Check the CVT ramp, part of the CVT glass assembly, PL 14.13 Item If necessary, install a new CVT glass assembly, PL 14.13 Item Status Indicator RAPs January 2016 05-200 2-30 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 104 PL 5.30 Item Check that the following components are clean and rotate freely. • Duplex roll, PL 5.45 Item • Duplex roll idlers, PL 5.45 Item Status Indicator RAPs January 2016 05-300 WorkCentre 4150/4250/4260WorkCentre WorkCentre 4150/4250/42604150/ 2-31...
  • Page 105 11. If necessary, install new components: • DADF PWB, PL 5.20 Item • DADF scan motor, PL 5.25 Item • DADF scan motor assembly, PL 5.25 Item • Duplex motor assembly, PL 5.25 Item Status Indicator RAPs January 2016 05-400 2-32 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 106 PL 14.10 Item 4250/4260 Checkout Refer to Wiring Diagram 28 Wiring Diagram 29. Perform the following: Open the DADF top cover assembly, PL 5.30 Item 2. Remove all jammed paper. Status Indicator RAPs January 2016 05-500 WorkCentre 4150/4250/4260WorkCentre WorkCentre 4150/4250/42604150/ 2-33...
  • Page 107 Between the gate sensor and CN2 on the DADF Sensor PWB. • DADF PWB, PL 5.30 Item • Between CN1 on the DADF Sensor PWB and CN3 on the DADF PWB. Status Indicator RAPs January 2016 05-600 2-34 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 108 Check that the registration sensor actuator, PL 5.40 Item 18 moves freely and is not dam- aged. Enter dC330 code 05-130. Check the registration sensor (Q05-130), PL 5.40 Item Status Indicator RAPs January 2016 05-600, 05-700 WorkCentre 4150/4250/4260WorkCentre WorkCentre 4150/4250/42604150/ 2-35...
  • Page 109 10. If necessary, install new components: • DADF duplex motor assembly, PL 5.30 Item • DADF PWB, PL 5.30 Item • Document transport assembly, PL 5.30 Item • DADF assembly, PL 5.30 Item Status Indicator RAPs January 2016 05-700, 05-800 2-36 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 110 Wiring Diagram 29. Perform the following: 10. Check the wiring between the DADF scan motor and CN6 on the DADF PWB. Remove all jammed paper from the DADF input tray. Status Indicator RAPs January 2016 05-900 WorkCentre 4150/4250/4260WorkCentre WorkCentre 4150/4250/42604150/ 2-37...
  • Page 111 Check the wiring between the DADF door open sensor and CN6 on the DADF PWB. If necessary, install a new DADF PWB, 5.60. If necessary, install new components: Status Indicator RAPs January 2016 05-900, 05-920 2-38 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 112 Check the wiring between the DADF exit open sensor and CN7 on the DADF PWB. If necessary, install a new DADF exit open sensor, PL TBD. If necessary, install new components: • DADF PWB, 5.60. • Document transport assembly, 5.60. Status Indicator RAPs January 2016 05-920, 05-930 WorkCentre 4150/4250/4260WorkCentre WorkCentre 4150/4250/42604150/ 2-39...
  • Page 113 Check that the platen cover sensor actuator, PL 14.13 Item 27 moves freely and is not damaged. Enter dC330 code 05-400. Check the platen cover sensor (Q05-400), PL 14.13 Item Status Indicator RAPs January 2016 2-40 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 114 Check the wiring between the LSU and CN39 on the Main PWB. If necessary, install a new LSU, PL 6.10 Item Perform the Main PWB Check RAP. Status Indicator RAPs January 2016 06-100, 200 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/ 2-41...
  • Page 115 Status Indicator RAPs January 2016 06-100, 200 2-42 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 116 PWB. If necessary, install a new tray 1 paper low sensor, PL 7.15 Item 10. If necessary, install a new tray 1 cassette assembly, PL 7.10 Item 11. Perform the Main PWB Check RAP. Status Indicator RAPs January 2016 07-100, 07-110 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/ 2-43...
  • Page 117 14. While the main BLDC motor runs, stack the code 08-810 to energize the tray 1 pickup clutch (CL08-810). Check that the tray 1 feed roll, PL 8.10 Item 12 rotates. Status Indicator RAPs January 2016 07-120, 07-130 2-44 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 118 Tray PWB and CN34 on the Main PWB. 11. If necessary, install new components: • Tray PWB, PL 7.20 Item • Tray cassette, PL 7.10 Item Status Indicator RAPs January 2016 07-130, 07-200, 300, 400 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/ 2-45...
  • Page 119 31. Perform the following: Pull out the HCF tray. Check that the HCF paper empty sensor actuator, PL 8.10 Item 4 moves freely and is not damaged. Status Indicator RAPs January 2016 07-200, 300, 400, 07-210, 310, 410 2-46 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 120 NOTE: There is not a component control code for the tray up limit switch. 11. Check the wiring between the tray up limit switch and CN7 on the Tray PWB. 12. Install new components as necessary: Status Indicator RAPs January 2016 07-210, 310, 410, 07-220, 320, 420 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/ 2-47...
  • Page 121 10. Enter dC330. Check the relevant tray feed sensor, PL 7.25 Item • Tray 2. Code 08-200. • Tray 3. Code 08-300. Status Indicator RAPs January 2016 07-220, 320, 420, 07-230, 330, 430 2-48 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 122 PL 8.15 Item Check that the HCF feed sensor actuator, PL 7.65 Item 14 moves freely and is not dam- aged. Status Indicator RAPs January 2016 07-230, 330, 430 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/ 2-49...
  • Page 123 Check the wiring between the SCF door sensor and CN10 on the PWB. If neces- • Tray 2. Code 08-200. sary, install a new HCF door sensor, PL 7.65 Item Status Indicator RAPs January 2016 07-231, 331, 431 2-50 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 124 PWB. If necessary, install a new bypass paper empty sensor, PL 8.20 Item If necessary, install a new paper transport assembly, PL 8.20 Item Perform the Main PWB Check RAP. Status Indicator RAPs January 2016 07-231, 331, 431, 07-500 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/ 2-51...
  • Page 125 PWB. Install new components as necessary, 8.20. 14. While the main BLDC motor runs, stack the code 08-850 to energize the registration clutch (CL08-850). Check that the registration roll, PL 4.15 Item 1 rotates. Status Indicator RAPs January 2016 07-530 2-52 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 126 (4265) Check the wiring between CN1 on the Tray PWB and CN34 on the Main PWB. If necessary, install a new tray PWB, PL 7.20 Item Status Indicator RAPs January 2016 07-600, 07-620, 630, 640 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/ 2-53...
  • Page 127 (4265) Check the wiring between CN1 on the HCF PWB and CN34 on the Main PWB. If necessary, install a new HCF PWB, PL 7.60 Item Perform the Main PWB Check RAP. Status Indicator RAPs January 2016 07-620, 630, 640 2-54 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 128 04-100 to run the main BLDC motor. 14. While the main BLDC motor runs, stack the code 08-850 to energize the registration clutch (CL08-850). Check that the registration roll, PL 4.15 Item 1 rotates. Status Indicator RAPs January 2016 08-100 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/ 2-55...
  • Page 129 PL 4.15 Item Install new components as necessary. 17. If necessary, install a new fuser, PL 10.28 Item 18. Perform the Main PWB Check RAP. Status Indicator RAPs January 2016 08-100, 08-200, 300, 400 2-56 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 130 PL 10.15 Item 10.15 Item 4 energises and lowers the duplex gate, PL 10.15 Item 11. Check that the following components are clean and rotate freely: Status Indicator RAPs January 2016 08-500 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/ 2-57...
  • Page 131 Transport roll, PL 10.15 Item • Transport roll idlers, PL 10.15 Item 12. Install new components as necessary: • Fuser, PL 10.28 Item • Exit assembly, PL 10.15 Item Status Indicator RAPs January 2016 08-500 2-58 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 132 04-100 to run the main BLDC motor. While the main BLDC motor runs, stack the code 08-850 to energize the registration clutch (CL08-850). Check that the registration roll, PL 4.15 Item 1 rotates. Status Indicator RAPs January 2016 08-600 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/ 2-59...
  • Page 133 PL 10.15 10.20. 12. Enter dC330 code 08-870. Check that the duplex gate solenoid (SOL08-870), PL 10.15 Item 4 energises and lowers the duplex gate, PL 10.15 Item Status Indicator RAPs January 2016 08-610 2-60 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 134 PWB. Install new components as necessary, 7.30. 12. (4265) Check the wiring between the duplex feed clutch and CN31 on the Main PWB. Install new components as necessary, 7.30. Status Indicator RAPs January 2016 08-620 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/ 2-61...
  • Page 135 (4265) Check the wiring between the exit motor and CN28 on the Main PWB. Install new components as necessary, PL 10.15 10.20. 10. If necessary, install a new exit assembly, PL 10.15 Item 11. Perform the Main PWB Check RAP. Status Indicator RAPs January 2016 08-700 2-62 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 136 PWB. If necessary, install a new xerographic module connector, PL 4.15 Item If necessary, install a new xerographic module, PL 9.10 Item Perform the Main PWB Check RAP. Status Indicator RAPs January 2016 09-100, 09-200 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/ 2-63...
  • Page 137 PL 4.25 Item 7 and coupling, PL 4.25 Item 9. Install new com- ponents as necessary, 4.25. Check the wiring between the toner dispense motor and CN15 on the Main PWB. Status Indicator RAPs January 2016 09-200 2-64 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 138 PL 4.15 Item 35 and CN22 on the Main PWB. If necessary, install a new xerographic module connector, PL 4.15 Item Install a new xerographic module, PL 9.10 Item Status Indicator RAPs January 2016 09-210, 09-220 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/ 2-65...
  • Page 139 Install new components as necessary: • Toner cartridge, PL 9.10 Item • Toner CRUM socket, PL 4.15 Item Perform the Main PWB Check RAP. Status Indicator RAPs January 2016 09-230, 240, 250, 500, 09-270, 271 2-66 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 140 This RAP is for information only. If the machine can not resolve the fault, a relevant fault code will be displayed. No immediate action is necessary. Ensure that a replacement xerographic module, 9.10 Item 1 is in stock. Status Indicator RAPs January 2016 09-290, 09-300 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/ 2-67...
  • Page 141 PWB. Install new components as necessary: • Xerographic module, PL 9.10 Item • Xerographic module connector, PL 4.15 Item Perform the Main PWB Check RAP. Status Indicator RAPs January 2016 09-310, 09-320, 330, 340, 600 2-68 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 142 CN22 on the Main PWB. If necessary, install a new xerographic module connector, PL 4.15 Item If necessary, install new xerographic module, PL 9.10 Item Status Indicator RAPs January 2016 09-320, 330, 340, 600, 09-400 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/ 2-69...
  • Page 143 9. Make sure the coupling moves freely in and out without binding. Install new components as necessary: • Toner cartridge, PL 9.10 Item • Xerographic module, PL 9.10 Item Status Indicator RAPs January 2016 09-400, 09-700 2-70 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 144 09-800 The machine has detected an incompatible toner cartridge. NOTE: The main PWB has test points. The location of the test points is shown on the Main PJ location illustration. 09-810 The machine has detected a non Xerox toner cartridge. Refer to Wiring Diagram 39. Perform the following:...
  • Page 145 Refer to Wiring Diagram 5. Perform the following: Ensure that the xerographic module, PL 9.10 Item 1 is the correct Xerox xerographic module for the machine. Check the wiring between the CRUM PWB, PL 4.15 Item 15 and CN11 in the Main PWB.
  • Page 146 • HVPS, PL 1.10 Item NOTE: A cold fuser has a resistance of approximately 11.5 ohms (220V/240V) or 2 ohms 10. Perform the Main PWB Check RAP. (110V). Status Indicator RAPs January 2016 10-100, 200 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/ 2-73...
  • Page 147 Air Systems RAP. Install new components as necessary: • Power supply unit 2, PL 1.10 Item • HVPS, PL 1.10 Item Perform the Main PWB Check RAP. Status Indicator RAPs January 2016 10-100, 200, 10-300 2-74 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 148 10.28. Check that there is continuity through the fuser heat lamps and across the over tempera- ture cut-out. Install new components as necessary, PL 10.28 10.30. Status Indicator RAPs January 2016 10-300 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/ 2-75...
  • Page 149 Install new components as necessary: • Fuser assembly, PL 10.25 Item • Power supply unit 2, PL 1.10 Item • HVPS, PL 1.10 Item Perform the Main PWB Check RAP. Status Indicator RAPs January 2016 10-400, 10-500 2-76 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 150 (4265) Check the wiring between the envelope motor and CN31 on the Main PWB. If nec- essary, install a new envelope motor, PL 7.32 Item 10. Perform the Main PWB Check RAP. Status Indicator RAPs January 2016 10-600, 610, 10-700, 710 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/ 2-77...
  • Page 151 Status Indicator RAPs January 2016 10-600, 610, 10-700, 710 2-78 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 152 11. If necessary, install new components: • Document entrance motor, PL 12.15 Item • Entrance motor, PL 12.15 Item • Finisher PWB, PL 12.10 Item • Finisher PWB, PL 12.10 Item Status Indicator RAPs January 2016 12-100, 12-200 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/ 2-79...
  • Page 153 Check that the finisher PWB DIP switch settings are correct. Refer to the Finisher PWB DIP Switch Settings RAP. 10. If necessary, install new components: • Exit motor, PL 12.20 Item • Finisher PWB, PL 12.10 Item Status Indicator RAPs January 2016 12-300, 12-400 2-80 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 154 Check that the finisher PWB DIP switch settings are correct. Refer to the Finisher PWB DIP Switch Settings RAP. If necessary, install a new finisher PWB, PL 12.10 Item Status Indicator RAPs January 2016 12-500, 12-600, 610 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/ 2-81...
  • Page 155 PWB DIP Switch Settings RAP. 10. If necessary, install new components as necessary: • Front jogger assembly, PL 12.30 Item • Finisher PWB, PL 12.10 Item Status Indicator RAPs January 2016 12-700, 12-800, 12-710, 810 2-82 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 156 Finisher PWB, PL 12.10 Item • Front support finger assembly, PL 12.25 Item • Rear support finger assembly, PL 12.25 Item • Finisher PWB, PL 12.10 Item Status Indicator RAPs January 2016 12-720, 820, 12-730, 830 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/ 2-83...
  • Page 157 Install the staple cartridge and close the door. The stapler will now cycle a few times to feed and prime the new sheet of staples. Open the door and remove the staple cartridge. Status Indicator RAPs January 2016 12-740, 840, 12-750, 850 2-84 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 158 PL 12.35 Item If necessary, install a new finisher PWB, PL 12.10 Item Forming plate open Figure 2 Staple cartridge closed Primed staples Figure 1 Staple cartridge open Status Indicator RAPs January 2016 12-750, 850 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/ 2-85...
  • Page 159 PWB DIP Switch Settings RAP. If necessary, install new components: • Stacker tray motor, PL 12.45 Item • Finisher PWB, PL 12.10 Item Figure 1 DIP switch settings Status Indicator RAPs January 2016 12-760, 860, 12A 2-86 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 160 CN1 on the Scanner PWB. Check that the scanner drive belt is tensioned correctly, perform the following: Loosen the screw that secures the pulley seat, PL 14.13 Item Status Indicator RAPs January 2016 14-100 WorkCentre 4150/4250/4260WorkCentre WorkCentre 4150/4250/42604150/ 2-87...
  • Page 161 Status Indicator RAPs January 2016 14-100 2-88 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 162 The user has not touched a key within in the designated time frame. Resend the email. The machine does not have enough memory to prepare the next job. Status Indicator RAPs January 2016 15-100 to 15-830 WorkCentre 4150/4250/4260WorkCentre WorkCentre 4150/4250/42604150/ 2-89...
  • Page 163 Install new components as necessary: • NIC PWB (4150), PL 1.10 Item • HDD (4150), PL 1.10 Item • HDD (4250/4260), PL 1.15 Item Perform the Main PWB Check RAP. Status Indicator RAPs January 2016 15-100 to 15-830, 15A 2-90 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 164 Electricity can cause death or injury. Moving parts can cause injury. Perform an on demand image overwrite, refer to GP 4 System Administration Tools. Status Indicator RAPs January 2016 16-100 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/ 2-91...
  • Page 165 Status Indicator RAPs January 2016 16-100 2-92 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 166 Refer to GP 4 System Administration Tools. 17-150 Lock Exists The *.lck directory already exists. 17-200 Network Cable is Disconnected The network cable is not connected. Status Indicator RAPs January 2016 17-100 to 610 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/ 2-93...
  • Page 167 17-700 A BOOTP server error has occurred but the automatic assigning of an IP address is working. 17-563 The machine failed to communicate with the Xerox edge server. 17-710 A BOOTP server error has occurred and the automatic assigning of an IP address is Procedure not working.
  • Page 168 Ensure that the 802.1X EAP type, user name and password for the machine authentica- Load the correct firmware upgrade file, refer to GP 6 Firmware Upgrade. tion switch and authentication server match. Status Indicator RAPs January 2016 17-900, 17-910 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/ 2-95...
  • Page 169 Status Indicator RAPs January 2016 17-900, 17-910 2-96 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 170 The remote party did not answer. Wait, then resend the fax. 20-410 Line Error There is a problem with the phone line, affecting transmission or reception. Try again and if necessary, wait for the line to clear. Status Indicator RAPs January 2016 20-100 to 20-900 WorkCentre 4150/4250/4260WorkCentre WorkCentre 4150/4250/42604150/ 2-97...
  • Page 171 Reconnect the battery. Install new components as necessary: • Fax PWB module (4150), PL 1.10 Item • Fax PWB module (4250/4260), PL 1.15 Item Perform the Main PWB Check RAP. Status Indicator RAPs January 2016 2-98 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 172 Transport roll, PL 12.15 Item • Enter dC330 code 10-500 to run the fuser fan, PL 4.15 Item • Enter dC330 code 12-110 to run the exit motor, PL 12.20 Item Status Indicator RAPs January 2016 WorkCentre 4150/4250/4260WorkCentre WorkCentre 4150/4250/42604150/ 2-99...
  • Page 173 Adjust the components if appropriate. – Install new components as necessary. • Noise from the DADH input tray document guides. Solution: – Clean the DADH input tray in the area beneath the input guides. Status Indicator RAPs January 2016 2-100 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 174 PL 2.12 Item 2 are connected and securely held by the locking mecha- nism on each connector. • Check the wiring between CN1 on the UI PWB and CN2 on the Main PWB. Status Indicator RAPs January 2016 WorkCentre 4150/4250/4260WorkCentre WorkCentre 4150/4250/42604150/ 2-101...
  • Page 175 If necessary, install a new LSU fan, PL 6.10 Item Perform the Main PWB Check RAP. Fuser Fan Refer to: • (4150) Wiring Diagram • (4250/4260) Wiring Diagram • (4265) Wiring Diagram Status Indicator RAPs January 2016 2-102 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 176 Card readers, printers and PC’s are known to cause problems for Xerox equipment if they share a power supply. If the customers power supply is faulty, inform the customer.
  • Page 177 NVM CHIP and MSOK CHIP or the MSOK is replaced. Perform the following: Enter the correct serial number, refer to GP 21 Set Machine Serial Number. Status Indicator RAPs January 2016 OF5, OF6 2-104 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 178 3-21 IQ19 Poor Registration RAP ................... 3-22 IQ20 Image Displacement RAP ..................3-22 Image Quality Specifications IQS 1 Solid Area Density....................3-23 IQS 2 Skew ........................3-24 IQS 3 Registration ......................3-24 Image Quality January 2016 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 179 Image Quality January 2016 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...

  • Page 180: Iq1 Image Quality Entry Rap

    A previous image that was not removed from the fuser roll 1, 5 • IQ19 Poor Registration RAP. during the cleaning cycle. The image is repeated at regular intervals. • IQ20 Image Displacement RAP Image Quality January 2016 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 181 (LSU). Grey dusting with four line pattern Skips, smears, print damage. Pattern (duplex), Figure Blank copy 0% area coverage. Background defects, black spots, black lines, scratches, beads. Image Quality January 2016 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 182 Figure 2 Test pattern 3, 11 and 19 Figure 1 Test pattern 1, 2, 9, 10, 17 and 18 Image Quality January 2016 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 183 Figure 3 Test pattern 4 and 12 Figure 4 Test pattern 5 and 13 Image Quality January 2016 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 184 Figure 5 Test pattern 6 and 14 Figure 6 Test pattern 7 and 15 Image Quality January 2016 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...

  • Page 185: Iq2 Blank Copies Rap

    • Install a new HVPS, PL 1.10 Item • Install a new side cover assembly, PL 7.30 Item (4250/4260) Refer to Wiring Diagram 18. Perform the following: Image Quality January 2016 IQ1, IQ2 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...

  • Page 186: Iq3 Black Copies Or Prints Rap

    Check the memory DIMM, PL 1.15 Item 22. If necessary, install a new memory DIMM. Perform GP 19 Memory Clear. Install new components as necessary: • CCD module, PL 14.13 Item Image Quality January 2016 IQ2, IQ3 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...

  • Page 187: Iq4 Blurred Image From The Scanner Rap

    PL 5.30 Item Install new components as necessary: Perform ADJ 14.1 Shading Adjustment. • CCD module, PL 14.13 Item • HVPS, PL 1.15 Item Perform the Main PWB Check RAP. Image Quality January 2016 IQ3, IQ4 3-10 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...

  • Page 188: Iq5 Vertical Black Lines Or Bands Rap

    21. Check that the harness between the LSU and the main PWB is correctly and securely connected. (4265) Refer to Wiring Diagram 37. Check that the harness between the LSU and the main PWB is correctly and securely connected. Image Quality January 2016 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/ 3-11...

  • Page 189: Iq6 Vertical White Lines Rap

    Remove the LSU, 6.1. Clean the LSU window using a clean, lint-free cloth. If neces- sary, install a new LSU, PL 6.10 Item Refer to Wiring Diagram 2. Perform the following: Image Quality January 2016 IQ6, IQ7 3-12 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 190 Install a new side cover assembly, PL 7.30 Item Check the spring contacts to the transfer roll assembly, PL 7.35 Item 18. If necessary, clean the spring contacts. Install new components as necessary, 7.35. Image Quality January 2016 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/ 3-13...

  • Page 191: Iq8 Dark Image Rap

    If necessary, clean the spring contacts. If necessary, install a new terminal assembly, PL 4.15 Item Image Quality January 2016 IQ8, IQ9 3-14 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...

  • Page 192: Iq10 Ghost Images Rap

    Defect distance Roller Component Parts List Ref. 94mm (3.7 inches) Xerographic drum Xerographic module PL 9.10 Item 1 38mm (1.5 inches) Charge roller Xerographic module PL 9.10 Item 1 Image Quality January 2016 IQ9, IQ10 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/ 3-15...

  • Page 193: Iq11 Stains On Back Of Paper Rap

    (4265) Check the fuser assembly for contamination. Install new components as neces- Make 10 blank copies to clean the xerographic drum. If necessary, install a new xero- sary, PL 10.28 10.30. graphic module, PL 9.10 Item Image Quality January 2016 IQ10, IQ11 3-16 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...

  • Page 194: Iq12 Poor Fusing Rap

    34. Perform the following: • Check the wiring between CON2 on the HVPS and the terminal assembly, PL 4.15 Item • If necessary, install a new HVPS, PL 1.15 Item Image Quality January 2016 IQ12, IQ13 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/ 3-17...

  • Page 195: Iq14 Partial Blank Image (Periodic) Rap

    Install new components as necessary. Make 10 blank copies to clean the xerographic drum. If necessary, install a new xero- graphic module, PL 9.10 Item Perform ADJ 14.1 Shading Adjustment. Image Quality January 2016 IQ14, IQ15 3-18 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...

  • Page 196: Iq16 Horizontal Bands Rap

    Transfer roller Transfer roller PL 7.35 Item 19 126mm (4.9 inches) Heat roller Fuser assembly PL 10.26 Item 13 155mm (6.1 inches) Pressure roller Fuser assembly PL 10.26 Item 23 Image Quality January 2016 IQ16 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/ 3-19...

  • Page 197: Iq17 Periodic Printing Defects Check Rap

    (2.2 inches) 126mm Black spot, White spot Heat roller Fuser assembly PL 10.30 Item (4.9 inches) 155mm Back side contamina- Pressure roller Fuser assembly PL 10.30 Item (6.1 inches) tion Image Quality January 2016 IQ17 3-20 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...

  • Page 198: Iq18 Dadf Lead Edge Offset Rap

    If the defect is still present, install a new document transport assembly, PL 5.30 Item 4265 Checkout Refer to Wiring Diagram 45. Perform the following: Open the DADF top cover assembly, PL 5.30 Item Image Quality January 2016 IQ18 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/ 3-21...

  • Page 199: Iq19 Poor Registration Rap

    Electricity can cause death or injury. Moving parts can cause injury. Perform the following: Install a new LSU, PL 6.10 Item If the defect remains, perform the Main PWB Check RAP. Image Quality January 2016 IQ19, IQ20 3-22 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...

  • Page 200: Iqs 1 Solid Area Density

    1.0 areas on the copy of the test pattern, must be as dark or darker than the 0.8 ref- erence on the solid area density scale. Refer to Figure Figure 1 Solid area density Corrective Action Go to the Image Quality Entry RAP. Image Quality January 2016 IQS 1 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/ 3-23...

  • Page 201: Iqs 2 Skew

    Lead edge 4mm (5/32 inches) +/- 3mm (1/8 inches) Top edge 4mm (5/32 inches) +/- 3mm (1/8 inches) Corrective Action Go to the IQ19 Poor Registration RAP. Image Quality January 2016 IQS 2, IQS 3 3-24 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 202 4-155 REP 5.22 DADF Exit Sensor (4265) ................4-83 REP 10.7 Fuser Assembly Components (4250/4260/4265) ........... 4-156 REP 5.23 DADF Components Cleaning (4265) .............. 4-85 REP 10.8 Fuser Connector (4250/4260)................. 4-161 Repairs and Adjustments January 2016 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 203 ADJs 14 - Scanner ADJ 14.1 Shading Adjustment ..................4-207 ADJ 14.2 DADF Charge Coupled Device (CCD) Adjustment (4265)......4-208 ADJ 14.3 Shading Adjustment (4265)................4-209 ADJ 14.4 Scan Geometry Adjustment (4265) ..............4-210 Repairs and Adjustments January 2016 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 204 1. The power input harness from power supply unit 2 has a white male connector. This connects into the white female connector (CON51) on power supply unit 1. Replacement is the reverse of the removal procedure. Repairs and Adjustments January 2016 REP 1.1 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 205 PL 1.10 Item • Memory DIMM, PL 1.10 Item Disconnect the HDD PWB, PL 1.10 Item 10. Disconnect the CNs from the main PWB. 11. Remove the main PWB (5 screws). Repairs and Adjustments January 2016 REP 1.2 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 206 The connectors CON8 and CON9 are identical. Put an identifying mark on the connectors before they are disconnected. • CON3 • CON4 • CON7 • CON8 • CON9 10. Remove power supply unit 2, Figure Repairs and Adjustments January 2016 REP 1.3 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 207 11. Remove power supply 2 from the support cage, PL 1.10 Item Replacement Replacement is the reverse of the removal procedure. Ensure connectors CON8 and CON9 are connected correctly. Repairs and Adjustments January 2016 REP 1.3, REP 1.4 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 208 Remove power supply unit 1 from the support cage, PL 1.15 Item Remove the HVPS from the support cage, PL 1.15 Item Replacement Replacement is the reverse of the removal procedure. Repairs and Adjustments January 2016 REP 1.4 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 209 PL 28.10 Item Dislocate the two chained locating pins at the bottom of the Rear Cover. Remove the six mounting screws. If installed, remove the OSOK, PL 1.15 Item Repairs and Adjustments January 2016 REP 1.5 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 210 Install the fax holder onto the new main PWB. Install the MSOK onto the main PWB. Use the information on the printed lists to re-enter the customers settings. Refer to GP 4 System Administration Tools. Repairs and Adjustments January 2016 REP 1.5 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 211 Remove the power supply cover, PL 1.15 Item Disconnect the following connectors from power supply unit 2: • CON1 • CON2 • CON3 • CON4 10. Remove power supply unit 2, Figure Repairs and Adjustments January 2016 REP 1.6 4-10 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 212 Figure 2 Power supply unit 2 removal 11. Remove power supply 2 from the support cage, PL 1.15 Item Replacement Replacement is the reverse of the removal procedure. Repairs and Adjustments January 2016 REP 1.6, REP 1.7 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/ 4-11...
  • Page 213 Remove the three mounting screws and remove the HVPS. Disconnect the four connectors. Figure 1 Disconnecting the Connectors Figure 2 Removing the HVPS Replacement Reinstallation is the reverse of the Removal procedure. Repairs and Adjustments January 2016 REP 1.7 4-12 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 214 Remove the wires from the Remove the cable clamp, and route them mounting to the left side. screw. Figure 1 Preparing to Remove the Support Cage and SMPS Repairs and Adjustments January 2016 REP 1.8 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/ 4-13...
  • Page 215 SMPS from the lower bracket. Figure 3 Removing the Support Cage Cover Figure 4 Removing the SMPS from the Lower Bracket Replacement Reinstallation is the reverse of the Removal procedure. Repairs and Adjustments January 2016 REP 1.8 4-14 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 216 Power off the machine. Disconnect the power cord. Remove the exit tray assembly, PL 28.10 Item 1 or the finisher, 12.1. Remove the Paper Exit Cover (PL 28.10 Item Figure 1 Disconnecting the Connectors Repairs and Adjustments January 2016 REP 1.9 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/ 4-15...
  • Page 217 PS Unit 2. the front of the machine. Figure 2 Removing the Power Supply Unit 2 Replacement Reinstallation is the reverse of the Removal procedure. Repairs and Adjustments January 2016 REP 1.9 4-16 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 218 If a new UI assembly has been installed, calibrate the touch screen. Refer to GP 12 User Interface Tests Description. Use a flat bladed screwdriver to carefully lift both front corners of the UI inlay. Figure 1 UI inlay removal Repairs and Adjustments January 2016 REP 2.1 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/ 4-17...
  • Page 219 Replacement is the reverse of the removal procedure. If a new UI assembly has been installed, calibrate the touch screen. Refer to GP 12 User Interface Tests Description. Figure 1 UI inlay removal Repairs and Adjustments January 2016 REP 2.2 4-18 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 220 Before performing this procedure, refer to General Disassembly Precautions, Use a flat-bladed screwdriver to carefully lift the front lower cor- ners of the UI inlay. Figure 1 Removing the User Interface Inlay Repairs and Adjustments January 2016 REP 2.3 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/ 4-19...
  • Page 221 Reinstallation is the reverse of the Removal procedure. If a new UI PWB has been installed, calibrate the touch screen. Refer to GP 12 User Interface Tests Description. Repairs and Adjustments January 2016 REP 2.3 4-20 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 222 Before performing this procedure, refer to General Disassembly Precautions, Use a flat-blade screwdriver to carefully lift the front lower corners of the UI inlay. Figure 1 Removing the User Interface Inlay Repairs and Adjustments January 2016 REP 2.4 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/ 4-21...
  • Page 223 Figure 3 Removing the User Interface Key PWB Replacement Reinstallation is the reverse of the Removal procedure. If a new UI Key PWB has been installed, perform the User Interface Button Test. Repairs and Adjustments January 2016 REP 2.4 4-22 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 224 Before performing this procedure, refer to General Disassembly Precautions, Use a flat-blade screwdriver to carefully lift the front lower cor- ners of the UI inlay. Figure 1 Removing the User Interface Inlay Repairs and Adjustments January 2016 REP 2.5 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/ 4-23...
  • Page 225 Figure 3 Removing the User Interface Sub PWB Replacement Reinstallation is the reverse of the Removal procedure. If a new UI Key PWB has been installed, perform the User Interface Button Test. Repairs and Adjustments January 2016 REP 2.5 4-24 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 226 Power off the machine. Disconnect the power cord. Use a flat-blade screwdriver to carefully lift the front lower corners of the UI inlay. Figure 1 Removing the User Interface Inlay Repairs and Adjustments January 2016 REP 2.6 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/ 4-25...
  • Page 227 Figure 2 Detaching/Rotating the Housing Panel Remove the User Interface Assembly Disconnect the cable. from the machine. Figure 3 Removing the User Interface Assembly Replacement Reinstallation is the reverse of the Removal procedure. Repairs and Adjustments January 2016 REP 2.6 4-26 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 228 The 7 screws that secure the main drive assembly must be installed in numerical order. Ensure that the clutches are installed in the correct position, refer to Figure Remove 3 KL-clips. Remove 3 clutches. Figure 1 Preparation Repairs and Adjustments January 2016 REP 4.1 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/ 4-27...
  • Page 229 Figure 3 Clutch placement Remove 3 screws. Remove the rear exit cover. Figure 1 Rear exit cover removal Replacement Replacement is the reverse of the removal procedure. Repairs and Adjustments January 2016 REP 4.1, REP 4.2 4-28 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 230 PL 6.10 Item CAUTION Take care when the clutches are removed. The wiring to the clutches is thin and easily broken. Figure 1 Removing the Bracket and Bearing Repairs and Adjustments January 2016 REP 4.3 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/ 4-29...
  • Page 231 Figure 3 Removing the Main Drive Assembly Replacement Replacement is the reverse of the removal procedure. The 7 screws that secure the main drive assembly must be installed in numerical order. Repairs and Adjustments January 2016 REP 4.3 4-30 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 232 Ensure that the clutches are installed in the correct position (Figure Registration clutch Tray 1 feed clutch Bypass feed clutch Figure 4 Clutch placement Replacement Reinstallation is the reverse of the Removal procedure. Repairs and Adjustments January 2016 REP 4.3 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/ 4-31...
  • Page 233 Repairs and Adjustments January 2016 REP 4.3 4-32 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 234 PL 5.25 Item • Clutch shaft, PL 5.25 Item Disconnect the DADF communication harness. Remove 1 screw, then the infill cover. Figure 1 DADF communication harness Raise the DADF. Repairs and Adjustments January 2016 REP 5.1 WorkCentre 4150/4250/4260WorkCentre WorkCentre 4150/4250/42604150/ 4-33...
  • Page 235 Pull up the DADF. Remove the front cover, Figure Remove 1 screw. Unclip the front cover, then remove the front cover. Figure 2 DADF removal Figure 4 Front cover removal Repairs and Adjustments January 2016 REP 5.1 4-34 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 236 Remove the input tray, Figure Figure 7 Preparation Remove the input tray. Ensure the harness is released through the hole in the frame. Disconnect CN3. Figure 6 Input tray removal Repairs and Adjustments January 2016 REP 5.1 WorkCentre 4150/4250/4260WorkCentre WorkCentre 4150/4250/42604150/ 4-35...
  • Page 237 Carefully twist the front of the Remove 1 E-clip, 1 bearing, frame to release the duplex guide. then the feed roll assembly. Figure 9 Duplex guide removal Figure 11 Feed roll assembly removal Repairs and Adjustments January 2016 REP 5.1 4-36 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 238 Disconnect CN1. Figure 12 Preparation Figure 14 Preparation 14. Remove the document transport, Figure If necessary, remove 4 screws. Remove the document transport. Figure 13 Document transport removal Repairs and Adjustments January 2016 REP 5.1 WorkCentre 4150/4250/4260WorkCentre WorkCentre 4150/4250/42604150/ 4-37...
  • Page 239 17. Remove the duplex gate, Figure Remove the duplex gate. Remove the lower feed assembly. Figure 16 Duplex gate removal Remove 3 screws. Figure 15 Lower feed assembly removal Repairs and Adjustments January 2016 REP 5.1 4-38 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 240 Remove 4 screws, then the drive gear cover. Remove 2 screws, then the left guide. Figure 17 Guide removal Disconnect the registration clutch inline connector. Figure 18 Drive gear cover removal Repairs and Adjustments January 2016 REP 5.1 WorkCentre 4150/4250/4260WorkCentre WorkCentre 4150/4250/42604150/ 4-39...
  • Page 241 The door open switch connects to the red wires. Ensure the 3 ground harnesses are installed onto the document transport assembly. Remove 2 screws, then the duplex motor assembly. Figure 20 Duplex motor assembly removal Repairs and Adjustments January 2016 REP 5.1 4-40 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 242 Disconnect all CNs on the DADF PWB. Feed gate in slot Move the rear of the link arm to below the peg on the feed roll assembly. Figure 22 DADF feed gate Repairs and Adjustments January 2016 REP 5.1, REP 5.2 WorkCentre 4150/4250/4260WorkCentre WorkCentre 4150/4250/42604150/ 4-41...
  • Page 243 Remove 2 screws. Hold the scan sensor Carefully remove the DADF PWB. actuator to the left. Figure 1 DADF PWB removal Replacement Replacement is the reverse of the removal procedure. Repairs and Adjustments January 2016 REP 5.2 4-42 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 244 Replacement is the reverse of the removal procedure. Figure 1 DADF Communication Harness Remove the Rear Cover (4265 only) 28.10). Disconnect CN 39 from the Main PWB (4265 only). Repairs and Adjustments January 2016 REP 5.3 WorkCentre 4150/4250/4260WorkCentre WorkCentre 4150/4250/42604150/ 4-43...
  • Page 245 Figure 2 Top Cover Assembly Removal Separate the top cover assembly, Figure Unclip, then remove the rear cover. Figure 1 Rear Cover Removal Remove the top cover assembly, Figure Repairs and Adjustments January 2016 REP 5.4 4-44 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 246 Replacement is the reverse of the removal procedure. Ensure that the DADF feed gate and link arm are correctly positioned when the top cover assembly is reassembled, Figure Repairs and Adjustments January 2016 REP 5.4 WorkCentre 4150/4250/4260WorkCentre WorkCentre 4150/4250/42604150/ 4-45...
  • Page 247 Figure 2 Replacement Figure 1 Removing the Feed Roll Assembly Remove the bearings, PL 5.40 Item 9 and the retaining clip, PL 5.40 Item 8 from the feed roll assembly. Repairs and Adjustments January 2016 REP 5.5 4-46 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 248 Replacement is the reverse of the removal procedure. Release the R stack sensor Remove the document transport assembly. harness from the holder. Figure 1 Transport Assembly Removal Repairs and Adjustments January 2016 REP 5.6, REP 5.7 WorkCentre 4150/4250/4260WorkCentre WorkCentre 4150/4250/42604150/ 4-47...
  • Page 249 Remove the DADF duplex motor assembly, Figure Lift the end of the harness holder. Remove the duplex motor assembly. Remove 3 screws. Figure 1 Duplex Motor Assembly Removal Repairs and Adjustments January 2016 REP 5.7, REP 5.8 4-48 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 250 Remove the DADF rear cover, refer to 5.4. Remove the DADF front cover, PL 5.30 Item Remove the DADF document transport assembly, 5.7. Prepare to remove the clutches, Figure Repairs and Adjustments January 2016 REP 5.8, REP 5.9 WorkCentre 4150/4250/4260WorkCentre WorkCentre 4150/4250/42604150/ 4-49...
  • Page 251 Remove 3 screws, then the clutch bracket. Figure 2 Clutch Bracket Removal Figure 1 Preparation Remove the pickup clutch or registration clutch as necessary, Figure Remove the clutch bracket, Figure Repairs and Adjustments January 2016 REP 5.9 4-50 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 252 Replacement is the reverse of the removal procedure. Disconnect the motor connector. Remove 3 screws marked A, then the scan motor assembly. Figure 1 Scan Motor Assembly Removal Repairs and Adjustments January 2016 REP 5.9, REP 5.10 WorkCentre 4150/4250/4260WorkCentre WorkCentre 4150/4250/42604150/ 4-51...
  • Page 253 Remove the gate HP sensor, Figure Remove the gate HP sensor. Disconnect the sensor. Figure 1 Gate HP Sensor Removal Replacement Replacement is the reverse of the removal procedure. Repairs and Adjustments January 2016 REP 5.10, REP 5.11 4-52 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 254 Replacement is the reverse of the removal procedure. Remove 1 screw, Remove 1 E-clip, then then the front stop. the bearing. Figure 1 Preparation Remove the DADF pickup guide assembly, Figure Repairs and Adjustments January 2016 REP 5.12 WorkCentre 4150/4250/4260WorkCentre WorkCentre 4150/4250/42604150/ 4-53...
  • Page 255 Replacement is the reverse of the removal procedure. Remove 4 screws marked A. Remove the lower guide assembly. Figure 1 Lower Guide Assembly Removal Remove the relevant sensor, Figure Repairs and Adjustments January 2016 REP 5.13 4-54 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 256 Set the DADF down on the Figure 2 Dislocating the Input Tray from the DADF table top, with the top side facing upwards. Figure 1 Dislocating the DADF Rear Cover Repairs and Adjustments January 2016 REP 5.14 WorkCentre 4150/4250/4260WorkCentre WorkCentre 4150/4250/42604150/ 4-55...
  • Page 257 Disconnect the two connectors. Figure 4 Preparing to Remove the Top Cover Assembly Detach the Rear Cover from the DADF Figure 3 Removing the Rear Cover Repairs and Adjustments January 2016 REP 5.14 4-56 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 258 Figure 6 Checking the Position of the Holder Arm Releases Figure 5 Removing the Top Cover Reinstall the Top Cover. Reinstallation is the reverse of the Removal procedure. Repairs and Adjustments January 2016 REP 5.14 WorkCentre 4150/4250/4260WorkCentre WorkCentre 4150/4250/42604150/ 4-57...
  • Page 259 Before performing this procedure, refer to General Disassembly Precautions, Power off the machine. Disconnect the power cord. Open the top cover assembly, 5.65. Figure 1 Dislocating the Retaining Clip Repairs and Adjustments January 2016 REP 5.15 4-58 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 260 Figure 2 Removing the DADF Pickup Assembly Remove the brass bearing and the retaining clip from the outboard end of the Feed Roll Shaft. Replacement Reinstallation is the reverse of the Removal procedure. Repairs and Adjustments January 2016 REP 5.15 WorkCentre 4150/4250/4260WorkCentre WorkCentre 4150/4250/42604150/ 4-59...
  • Page 261 Power off the machine. Disconnect the power cord. Remove the DADF Top Cover Assembly (REP 5.14). Separate the Top Cover from the Inner Cover. Figure 1 Separating the Top Cover from the Inner Cover. Repairs and Adjustments January 2016 REP 5.16 4-60 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 262 Figure 3 DADF Paper Registration Sensor Replacement Reinstallation is the reverse of the Removal procedure. Paper Width Sensor Paper Detect Sensor Pickup Assembly Position Sensor Figure 2 DADF Inner Cover Sensors Repairs and Adjustments January 2016 REP 5.16 WorkCentre 4150/4250/4260WorkCentre WorkCentre 4150/4250/42604150/ 4-61...
  • Page 263 PWB. Make a visual check to ensure that the pins are fully inserted, without being damaged. Figure 1 Dislocating the DADF Rear Cover Switch off machine power. Disconnect the power cord. Remove the DADF (REP 5.3). Repairs and Adjustments January 2016 REP 5.17 4-62 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 264 Leave the Input Tray on top of the DADF. Figure 2 Dislocating the Input Tray from the DADF Detach the Rear Cover from the DADF Figure 3 Removing the Rear Cover Repairs and Adjustments January 2016 REP 5.17 WorkCentre 4150/4250/4260WorkCentre WorkCentre 4150/4250/42604150/ 4-63...
  • Page 265 Figure 5 Removing the DADF PWB Replacement Reinstallation is the reverse of the Removal procedure. Remove the four PWB mounting screws. Figure 4 Disconnecting the DADF PWB Connectors Repairs and Adjustments January 2016 REP 5.17 4-64 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 266 Remove the DADF (REP 5.3). Set the DADF down on the table top, with the top side facing upwards. Figure 1 Dislocating the DADF Rear Cover Repairs and Adjustments January 2016 REP 5.18 WorkCentre 4150/4250/4260WorkCentre WorkCentre 4150/4250/42604150/ 4-65...
  • Page 267 Leave the Input Tray on top of the DADF. Figure 2 Dislocating the Input Tray from the DADF Detach the Rear Cover from the DADF Figure 3 Removing the Rear Cover Repairs and Adjustments January 2016 REP 5.18 4-66 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 268 Front Cover. Figure 5 Removing the Front Cover Mounting Screws Outer Cover Front Cover Figure 4 Removing the Outer Cover from the Front Cover Repairs and Adjustments January 2016 REP 5.18 WorkCentre 4150/4250/4260WorkCentre WorkCentre 4150/4250/42604150/ 4-67...
  • Page 269 Route the wire harness out of the Disconnect CN9 on the cable clip and the hole in frame. DADF PWB. Figure 6 Removing the DADF Front Cover Figure 7 Removing the DADF Feed Tray Repairs and Adjustments January 2016 REP 5.18 4-68 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 270 Remove the three brass mounting from the machine. screws from the Exit Guide Cover. Figure 9 Preparing to Remove the CCD Figure 8 Removing the Pickup Guide Assembly and Exit Guide Cover Repairs and Adjustments January 2016 REP 5.18 WorkCentre 4150/4250/4260WorkCentre WorkCentre 4150/4250/42604150/ 4-69...
  • Page 271 NOTE: The spring is being reinstalled at this time because the CCD is not yet fastened to the machine frame, and can be lifted for easier access to the spring attachment area. Reinstallation is the reverse of the Removal procedure. Repairs and Adjustments January 2016 REP 5.18 4-70 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 272 Set the DADF down on the table top, with the top side facing upwards. Figure 1 Dislocating the DADF Rear Cover Repairs and Adjustments January 2016 REP 5.19 WorkCentre 4150/4250/4260WorkCentre WorkCentre 4150/4250/42604150/ 4-71...
  • Page 273 Figure 2 Dislocating the Input Tray from the DADF Detach the Rear Cover from the DADF Figure 3 Removing the Rear Cover Remove the DADF Pickup Assembly (REP 5.15). Repairs and Adjustments January 2016 REP 5.19 4-72 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 274 Disconnect the Drive Roll Motor connector. Figure 4 Disconnecting the Connectors Harness Holder Remove the two mounting screws and remove the Harness Holder. Figure 5 Removing the Harness Holder Repairs and Adjustments January 2016 REP 5.19 WorkCentre 4150/4250/4260WorkCentre WorkCentre 4150/4250/42604150/ 4-73...
  • Page 275 Loosely install the Drive Roll Motor using the three mounting screws. Reinstall the idler spring. Tighten down the three motor mounting screws. Reinstallation is the reverse of the Removal procedure. Repairs and Adjustments January 2016 REP 5.19 4-74 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 276 Set the DADF down on the table top, with the top side facing upwards. Figure 1 Dislocating the DADF Rear Cover Repairs and Adjustments January 2016 REP 5.20 WorkCentre 4150/4250/4260WorkCentre WorkCentre 4150/4250/42604150/ 4-75...
  • Page 277 Figure 2 Dislocating the Input Tray from the DADF Detach the Rear Cover from the DADF Figure 3 Removing the Rear Cover Remove the DADF Pickup Assembly (REP 5.15). Repairs and Adjustments January 2016 REP 5.20 4-76 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 278 Unclip the two cable clips and remove Remove the two all wires from the Harness Holder. mounting screws. Figure 5 Removing the Harness Holder Figure 4 Preparing to Remove the Harness Holder Repairs and Adjustments January 2016 REP 5.20 WorkCentre 4150/4250/4260WorkCentre WorkCentre 4150/4250/42604150/ 4-77...
  • Page 279 Install the drive belt onto the Feed Roll Motor gear. Loosely install the three mounting screws. Install the belt tension spring. Tighten down the three mounting screws. Reinstallation is the reverse of the Removal procedure. Repairs and Adjustments January 2016 REP 5.20 4-78 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 280 Set the DADF down on the table top, with the top side facing upwards. Figure 1 Dislocating the DADF Rear Cover Repairs and Adjustments January 2016 REP 5.21 WorkCentre 4150/4250/4260WorkCentre WorkCentre 4150/4250/42604150/ 4-79...
  • Page 281 Figure 2 Dislocating the Input Tray from the DADF Detach the Rear Cover from the DADF Figure 3 Removing the Rear Cover Remove the DADF Pickup Assembly (REP 5.15). Repairs and Adjustments January 2016 REP 5.21 4-80 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 282 Unclip the two cable clips and remove Remove the two all wires from the Harness Holder. mounting screws. Figure 5 Removing the Harness Holder Figure 4 Preparing to Remove the Harness Holder Repairs and Adjustments January 2016 REP 5.21 WorkCentre 4150/4250/4260WorkCentre WorkCentre 4150/4250/42604150/ 4-81...
  • Page 283 (Figure Disconnect the Remove the e-clip. connector. Remove the DADF Registration Clutch. Figure 6 Removing the DADF Registration Clutch Replacement Reinstallation is the reverse of the Removal procedure. Repairs and Adjustments January 2016 REP 5.21 4-82 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 284 Power off the machine. Disconnect the power cord. Remove the DADF (REP 5.3). Invert the DADF on a clean table top. Lower Exit Frame Figure 1 Exposing the Lower Exit Frame Repairs and Adjustments January 2016 REP 5.22 WorkCentre 4150/4250/4260WorkCentre WorkCentre 4150/4250/42604150/ 4-83...
  • Page 285 Exit Frame. Disconnect the connector. Figure 3 Removing the DADF Exit Sensor Replacement Reinstallation is the reverse of the Removal procedure. Figure 2 Removing the Lower Exit Frame Repairs and Adjustments January 2016 REP 5.22 4-84 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 286 Power off the machine. Disconnect the power cord. Open the Top Cover Assembly. NOTE: Use Xerox anti-static fluid for cleaning all the rollers, glass, etc. in this procedure. Clean the two Feed Rolls. Lower the Pickup Assembly.
  • Page 287 Clean the four idler rollers. Figure 3 Cleaning the Film and the White Bar Figure 2 Cleaning the Registration and Idler Rollers Close the Top Cover. Open the DADF Unit. Repairs and Adjustments January 2016 REP 5.23 4-86 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 288 Figure 5 Cleaning the ADF Scanner Glass Grip the tab and close the Cover. 11. Close the DADF Unit and return the machine to normal operation. Repairs and Adjustments January 2016 REP 5.23 WorkCentre 4150/4250/4260WorkCentre WorkCentre 4150/4250/42604150/ 4-87...

  • Page 289: Rep 5.24 Pickup Guide Assembly (4265)

    Figure 2 Removing the Pickup Guide Assembly Replacement Reinstallation is the reverse of the Removal procedure. Set the Input Tray on top of the DADF. Figure 1 Dislocating the Input Tray Assembly Repairs and Adjustments January 2016 REP 5.24 4-88 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...

  • Page 290: Rep 5.25 Retard Roller Cover And Pickup Guide Pad (4265)

    Reinstallation is the reverse of the Removal procedure. Compress the two plas- tic tabs that protrude from the underside of the cover. Pickup Guide Assembly Figure 1 Detaching the Retard Roller Cover Replacement Repairs and Adjustments January 2016 REP 5.25 WorkCentre 4150/4250/4260WorkCentre WorkCentre 4150/4250/42604150/ 4-89...

  • Page 291: Rep 5.28 Dadf Pickup Rollers (4265)

    Remove the upper pickup roller from the machine. Disengage the lower roller by pull- ing it out of the notches in the Pickup Assembly. Figure 1 Removing the Lower Roller Repairs and Adjustments January 2016 REP 5.28 4-90 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 292 Ensure that the plastic tab is seated inside the sleeve. Figure 3 Checking the DADF Pickup Assembly Reinstallation is the reverse of the Removal procedure. Repairs and Adjustments January 2016 REP 5.28 WorkCentre 4150/4250/4260WorkCentre WorkCentre 4150/4250/42604150/ 4-91...

  • Page 293: Rep 5.29 Dadf Left/Right Hinges (4265)

    NOTE: The DADF Left and Right Hinges are different parts, and are spared separately. Remove the particular hinge from the machine. Figure 1 Removing the DADF Left/Right Hinges Replacement Reinstallation is the reverse of the Removal procedure. Repairs and Adjustments January 2016 REP 5.29 4-92 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...

  • Page 294: Rep 5.30 Dadf Front Scan Read Sensor (4265)

    Front Scan Read Sensor. Figure 2 Removing the Scan Read Sensor Replacement Reinstallation is the reverse of the Removal procedure. Front Scan Read Sensor Figure 1 Removing the White Bar Repairs and Adjustments January 2016 REP 5.30 WorkCentre 4150/4250/4260WorkCentre WorkCentre 4150/4250/42604150/ 4-93...

  • Page 295: Rep 5.31 Dadf Harness (4265)

    Power off the machine. Disconnect the power cord. Remove the DADF Top Cover Assembly (REP 5.14). Separate the Top Cover from the Inner Cover. Figure 1 Separating the Top Cover from the Inner Cover Repairs and Adjustments January 2016 REP 5.31 4-94 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 296 Figure 2 Locating the DADF Harness Remove the Disconnect the four DADF Harness. connectors. Figure 3 Removing the DADF Harness Replacement Reinstallation is the Reverse of the Removal procedure. Repairs and Adjustments January 2016 REP 5.31 WorkCentre 4150/4250/4260WorkCentre WorkCentre 4150/4250/42604150/ 4-95...

  • Page 297: Rep 5.32 Dadf Sub Assembly (4265)

    Set the DADF down on the table top, with the top side facing upwards. Figure 1 Dislocating the DADF Rear Cover Repairs and Adjustments January 2016 REP 5.32 4-96 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 298 Leave the Input Tray on top of the DADF. Figure 2 Dislocating the Input Tray from the DADF Detach the Rear Cover from the DADF Figure 3 Removing the Rear Cover Repairs and Adjustments January 2016 REP 5.32 WorkCentre 4150/4250/4260WorkCentre WorkCentre 4150/4250/42604150/ 4-97...
  • Page 299 Front Cover. Figure 5 Removing the Front Cover Mounting Screws Front Cover Outer Cover Figure 4 Removing the Outer Cover from the Front Cover Repairs and Adjustments January 2016 REP 5.32 4-98 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 300 10. Disconnect all connectors from the DADF PWB. Route all wires outboard of the machine later in this procedure. to avoid damaging them when the subassembly is removed. 11. Remove the Top Cover Assembly (REP 5.14). Repairs and Adjustments January 2016 REP 5.32 WorkCentre 4150/4250/4260WorkCentre WorkCentre 4150/4250/42604150/ 4-99...
  • Page 301 Figure 8 Preparing to Remove the DADF Sub Assembly 13. Remove the DADF Sub Assembly by carefully lifting it out of the lower frame. Replacement Reinstallation is the reverse of the Removal procedure. Repairs and Adjustments January 2016 REP 5.32 4-100 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...

  • Page 302: Rep 5.33 Dadf Rear Scan Read Sensor (4265)

    Figure 2 Locating and Removing the DADF Rear Scan Read Sensor Replacement Reinstallation is the reverse of the Removal procedure. Figure 1 Opening the DADF Lower Exit Guide Repairs and Adjustments January 2016 REP 5.33 WorkCentre 4150/4250/4260WorkCentre WorkCentre 4150/4250/42604150/ 4-101...
  • Page 303 Repairs and Adjustments January 2016 REP 5.33 4-102 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...

  • Page 304: Rep 6.1 Laser Scan Unit (Lsu)

    If necessary, remove the scanner assembly, (4150) REP 14.1 or (4250/4260/4265) Replacement is the reverse of the removal procedure. 14.3. If necessary, remove the exit guide assembly and exit assembly, 10.2. Repairs and Adjustments January 2016 REP 6.1 WorkCentre 4150/4250/4260WorkCentre WorkCentre 4150/4250/42604150/ 4-103...

  • Page 305: Rep 6.2 Lsu Fan

    Remove the LSU fan, Figure Disconnect the Pull out the LSU fan. inline connector, and route the wire harness back inside the machine. Figure 1 Removing the LSU Fan Repairs and Adjustments January 2016 REP 6.2 4-104 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...

  • Page 306: Rep 7.1 Tray 1 Feed Assembly

    Remove the feed head support Remove the E-clip. spring. Figure 2 Removing the Retard Roll and Spring Figure 1 Gear removal Separate the printer from the stack of trays. Repairs and Adjustments January 2016 REP 7.1 WorkCentre WorkCentre 4150/4250/42604150/4250/4260WorkCentre 4150/ 4-105...
  • Page 307 10. Reposition the printer so that it sits on the table top in the operating position. 11. Open the Side Cover Assembly, PL 7.30 Item Figure 4 Remove the tray 1 feed assembly Repairs and Adjustments January 2016 REP 7.1 4-106 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 308 Reinstall the Tray 1 Feed Assembly in the printer, making sure that the drive shaft is situ- ated through the hole in the machine frame. Reinstallation is the reverse of the Removal procedure. Repairs and Adjustments January 2016 REP 7.1 WorkCentre WorkCentre 4150/4250/42604150/4250/4260WorkCentre 4150/ 4-107...

  • Page 309: Rep 7.2 Tray 2, 3 And 4 Paper Transport Sensors And Transport Roll Gear

    NOTE: The weight of the machine is 45Kg (99lb). The weight of each additional tray is 11.85Kg (26lb). Remove the machine from the stack of trays. Repairs and Adjustments January 2016 REP 7.2 4-108 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 310 Remove the tray rear cover, PL 7.20 Item NOTE: The paper transport assembly and tray feed assembly are removed as a unit. Figure 1 Removing the Rear Locating Pins Repairs and Adjustments January 2016 REP 7.2 WorkCentre WorkCentre 4150/4250/42604150/4250/4260WorkCentre 4150/ 4-109...
  • Page 311 Transport roll gear. Remove 2 screws marked B. SCF door sensor. Tray feed sensor. Remove 4 screws marked A. Figure 6 Sensors and gear Figure 4 Tray frame preparation Repairs and Adjustments January 2016 REP 7.2 4-110 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 312 Reinstall the feed head support spring. Locate the drive shaft through the hole in the tray module frame. Lift the corner of the tray module. Figure 7 Replacement Repairs and Adjustments January 2016 REP 7.2 WorkCentre WorkCentre 4150/4250/42604150/4250/4260WorkCentre 4150/ 4-111...

  • Page 313: Rep 7.3 Tray 1 Paper Size Detect Pwb

    Disconnect the tray 1 near empty sensor inline connector. Remove 3 screws. Remove the tray 1 paper size detect assembly. Figure 1 Removal Repairs and Adjustments January 2016 REP 7.3 4-112 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 314 Figure 2 Separating the Bracket from the Housing Disconnect CN1. Figure 3 Removing the Tray 1 Paper Size Detect PWB Replacement Reinstallation is the reverse of the Removal procedure. Repairs and Adjustments January 2016 REP 7.3 WorkCentre WorkCentre 4150/4250/42604150/4250/4260WorkCentre 4150/ 4-113...

  • Page 315: Rep 7.4 Tray 2 To 4 Paper Size Detect Pwb

    Remove the relevant paper tray. Remove the tray rear cover, PL 7.20 Item Disconnect CN16 on the tray PWB. Remove the tray Remove 3 screws. paper size detect assembly. Figure 1 Removal Repairs and Adjustments January 2016 REP 7.4 4-114 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 316 Figure 2 Separating the Bracket from the Housing Disconnect CN1. Figure 3 Removing the Tray Paper Size Detect PWB Replacement Reinstallation is the reverse of the Removal procedure. Repairs and Adjustments January 2016 REP 7.4 WorkCentre WorkCentre 4150/4250/42604150/4250/4260WorkCentre 4150/ 4-115...

  • Page 317: Rep 7.5 Hcf Feed Assembly And Sensors

    Fully pull out the HCF tray. the rail. Figure 1 Paper tray removal Remove the HCF rear cover, PL 7.45 Item Remove the tray pickup clutch and gears, Figure Repairs and Adjustments January 2016 REP 7.5 4-116 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 318 Remove the 4 screws. Remove the retard Figure 4 Remove the feed assembly roll. Remove the feed head support spring. Figure 3 Spring and retard pad removal Repairs and Adjustments January 2016 REP 7.5 WorkCentre WorkCentre 4150/4250/42604150/4250/4260WorkCentre 4150/ 4-117...
  • Page 319 Reinstall the feed head support spring. Reinstall the HCF feed assembly. Locate the drive shaft through the hole in the machine frame. Figure 6 Reinstalling the feed assembly Repairs and Adjustments January 2016 REP 7.5 4-118 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...

  • Page 320: Rep 7.6 Hcf Paper Transport Sensors And Transport Roll Gear

    Prepare to remove the paper transport and tray feed unit, Figure the paper transport and tray feed unit. Remove the paper transport and tray feed unit. Figure 2 Unit removal Repairs and Adjustments January 2016 REP 7.6 WorkCentre WorkCentre 4150/4250/42604150/4250/4260WorkCentre 4150/ 4-119...
  • Page 321 12. As necessary, remove the tray feed sensor, HCF door sensor or transport roll gear, Figure Transport roll gear. SCF door sensor. Tray feed sensor. Figure 3 Sensors and gear Repairs and Adjustments January 2016 REP 7.6 4-120 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 322 Reinstall the feed head support spring. Locate the drive shaft through the hole in the tray module frame. Lift the corner of the tray module. Figure 4 Replacement Repairs and Adjustments January 2016 REP 7.6 WorkCentre WorkCentre 4150/4250/42604150/4250/4260WorkCentre 4150/ 4-121...

  • Page 323: Rep 7.7 Tray 2, 3 And 4 Feed Assembly And Sensors

    Figure 1 Removing the Base Cover from the Tray Assembly 10. Disconnect the connector on the tray elevating motor, PL 7.60 Item Repairs and Adjustments January 2016 REP 7.7 4-122 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 324 Retard Roll. Remove the spring. Remove the Tray Feed Assembly. Figure 3 Removing the Tray Feed Assembly Figure 2 Removing the Feed Head Spring and Retard Roll Repairs and Adjustments January 2016 REP 7.7 WorkCentre WorkCentre 4150/4250/42604150/4250/4260WorkCentre 4150/ 4-123...
  • Page 325 Reinstall the feed head support spring. Reinstall the tray feed assembly. Locate the drive shaft through the hole in the machine frame. Figure 5 Reinstalling the feed assembly Repairs and Adjustments January 2016 REP 7.7 4-124 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...

  • Page 326: Rep 7.8 Exit Tray Assembly (4265)

    Remove the two plastic covers. Remove Exit Tray Assembly. Remove the two mounting screws. Figure 1 Removing the Exit Tray Assembly Replacement Reinstallation is the reverse of the Removal procedure. Repairs and Adjustments January 2016 REP 7.8 WorkCentre WorkCentre 4150/4250/42604150/4250/4260WorkCentre 4150/ 4-125...
  • Page 327 Repairs and Adjustments January 2016 REP 7.8 4-126 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...

  • Page 328: Rep 8.1 Side Cover Assembly

    Figure 2 Preparing to Remove the Side Cover Assembly Disconnect the ground harness by removing the screw. Remove the KL-clip, then the bypass feed clutch. Figure 1 Removing the Bypass Feed Clutch and Cable Clamp Repairs and Adjustments January 2016 REP 8.1 WorkCentre 4150/4250/4260WorkCentre WorkCentre 4150/4250/42604150/ 4-127...
  • Page 329 Remove the side cover assembly. the Damper Bracket. Figure 3 Removing the Side Cover Assembly Replacement Replacement is the reverse of the removal procedure. Repairs and Adjustments January 2016 REP 8.1 4-128 WorkCentre 4150/4250/4260WorkCentre WorkCentre 4150/4250/42604150/...

  • Page 330: Rep 8.2 Registration Roll And Guide Components

    Remove paper tray 1. Remove the exit tray assembly, PL 28.10 Item 1 or the finisher, 12.1. Remove the paper exit cover, PL 28.10 Item Remove the front door assembly, Figure Repairs and Adjustments January 2016 REP 8.2 WorkCentre 4150/4250/4260WorkCentre WorkCentre 4150/4250/42604150/ 4-129...
  • Page 331 Remove the E-clip, then the Figure 5 Actuator Assembly Removal bearing. 14. If necessary, remove the duplex jam 2 sensor actuator assembly, PL 8.15 Item Figure 3 Preparation Repairs and Adjustments January 2016 REP 8.2 4-130 WorkCentre 4150/4250/4260WorkCentre WorkCentre 4150/4250/42604150/...
  • Page 332 Remove the registration guide. Figure 8 Front Bearing Removal Figure 6 Registration Guide Removal 16. Remove the registration roll, Figure Remove the registration roll. Figure 7 Registration Roll Removal Repairs and Adjustments January 2016 REP 8.2 WorkCentre 4150/4250/4260WorkCentre WorkCentre 4150/4250/42604150/ 4-131...
  • Page 333 Remove the E-clip, then the bearing. Carefully release the Figure 9 Rear Bearing Removal rear tension spring. Carefully release the front tension spring. Figure 10 Tension Springs Repairs and Adjustments January 2016 REP 8.2 4-132 WorkCentre 4150/4250/4260WorkCentre WorkCentre 4150/4250/42604150/...
  • Page 334 Figure 11 Registration Roll Idler Removal Replacement Replacement is the reverse of the removal procedure. The actuators are different. Ensure that they are installed correctly, refer to 8.15. Repairs and Adjustments January 2016 REP 8.2 WorkCentre 4150/4250/4260WorkCentre WorkCentre 4150/4250/42604150/ 4-133...

  • Page 335: Rep 8.3 Paper Transport Assembly

    Disconnect the bearing. inline connector. Figure 1 Preparation Release 2 clips. Remove the Paper Transport Assembly. Figure 3 Remove the Paper Transport Assembly Repairs and Adjustments January 2016 REP 8.3 4-134 WorkCentre 4150/4250/4260WorkCentre WorkCentre 4150/4250/42604150/...
  • Page 336 Insert the wire harness into the opening in the Back Panel. Figure 4 Inserting Wire Harness through the Back Panel Reinstallation is the reverse of the Removal procedure. Repairs and Adjustments January 2016 REP 8.3 WorkCentre 4150/4250/4260WorkCentre WorkCentre 4150/4250/42604150/ 4-135...

  • Page 337: Rep 8.4 Speaker

    Replacement is the reverse of the removal procedure. If a new retard assembly is installed, Replacement is the reverse of the removal procedure. reset the HFSI count to zero. Go to GP 16 High Frequency Service Items. Repairs and Adjustments January 2016 REP 8.4, REP 8.5 4-136 WorkCentre 4150/4250/4260WorkCentre WorkCentre 4150/4250/42604150/...

  • Page 338: Rep 8.6 Bypass Tray Feed Roll Assembly

    Remove the feed roll assembly, Figure Remove E-clip and bearing. Figure 1 Spring Removal Remove the feed roll assembly. Remove E-clip and bearing. Figure 3 Feed Roll Removal Repairs and Adjustments January 2016 REP 8.6 WorkCentre 4150/4250/4260WorkCentre WorkCentre 4150/4250/42604150/ 4-137...

  • Page 339: Rep 8.7 Transport Roll Idler Assembly

    Remove the transport roll idler assembly, PL 7.17 Item Replacement Replacement is the reverse of the removal procedure. Figure 4 Feed Gate Position Repairs and Adjustments January 2016 REP 8.6, REP 8.7 4-138 WorkCentre 4150/4250/4260WorkCentre WorkCentre 4150/4250/42604150/...

  • Page 340: Rep 9.1 Toner Dispense Motor

    NOTE: The Toner Dispense Motor is located on the inside of the Main Drive Assembly. Remove the toner dispense motor, Figure Remove the motor from the bracket. Remove the motor and bracket. Remove 4 screws. Figure 1 Toner dispense motor removal Repairs and Adjustments January 2016 REP 9.1 WorkCentre 4150/4250/4260WorkCentre WorkCentre 4150/4250/42604150/ 4-139...

  • Page 341: Rep 9.2 Xerographic Module Connector And Crum Pwb

    Before performing this procedure, refer to General Disassembly Precautions, Remove the main drive assembly, 4.1. Remove the xerographic module connector, Figure Remove 4 screws. Carefully disconnect the connector. Figure 1 Connector removal Repairs and Adjustments January 2016 REP 9.2 4-140 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...

  • Page 342: Rep 9.3 Terminal Assembly

    Release the harness, and remove the terminal assembly. Remove 1 screw on the ground strap. Remove 4 mounting screws marked A. Figure 1 Terminal assembly removal Repairs and Adjustments January 2016 REP 9.2, REP 9.3 WorkCentre 4150/4250/4260WorkCentre WorkCentre 4150/4250/42604150/ 4-141...

  • Page 343: Rep 9.4 Xerographic Module Connector (4250/4260)

    Remove the xerographic module connector, Figure Remove the xerographic module connector. Remove the connector holder. Remove 4 screws. Carefully disconnect the connector. Figure 1 Connector removal Repairs and Adjustments January 2016 REP 9.3, REP 9.4 4-142 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...

  • Page 344: Rep 9.5 Toner Cartridge Connector (4250/4260/4265)

    Disconnect the connector. Remove 2 screws, then the connector cover. Figure 1 Removing the Toner Cartridge CRUM Connector Replacement Reinstallation is the reverse of the Removal procedure. Repairs and Adjustments January 2016 REP 9.4, REP 9.5 WorkCentre 4150/4250/4260WorkCentre WorkCentre 4150/4250/42604150/ 4-143...

  • Page 345: Rep 9.6 Xerographic Module Connector

    Take care during this procedure. Sharp edges may be present that can cause injury. CAUTION Before performing this procedure, refer to General Disassembly Precautions, Remove the Main Drive Assembly (REP 4.3). Remove the four mounting screws. Figure 1 Removing the Cover Repairs and Adjustments January 2016 REP 9.6 4-144 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 346 Remove the Xerographic Connector (Figure Remove the Xerographic Connector from inside the Cover. Figure 2 Removing the Xerographic Connector Replacement Replacement is the reverse of the removal procedure. Repairs and Adjustments January 2016 REP 9.6 WorkCentre 4150/4250/4260WorkCentre WorkCentre 4150/4250/42604150/ 4-145...
  • Page 347 Repairs and Adjustments January 2016 REP 9.6 4-146 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...

  • Page 348: Rep 10.1 Fuser Assembly

    Figure 2 Replacing the Fuser Assembly (4150) If a new fuser assembly was installed, reset the HFSI count. Go to GP 16 High Figure 1 Removing the Fuser Assembly Frequency Service Items. Repairs and Adjustments January 2016 REP 10.1 WorkCentre 4150/4250/4260WorkCentre WorkCentre 4150/4250/42604150/ 4-147...

  • Page 349: Rep 10.2 Exit Guide Assembly And Exit Assembly

    Figure 2 Exit assembly removal Replacement Replacement is the reverse of the removal procedure. Remove the exit guide assembly. Release the harness from the plastic guides. Figure 1 Exit guide assembly removal Repairs and Adjustments January 2016 REP 10.2 4-148 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...

  • Page 350: Rep 10.3 Duplex Solenoid Assembly And Duplex Gate

    Figure 2 Removing the Duplex Gate and Exit Assembly Upper Guide Remove 3 screws marked A. Duplex Gate Route the wire harness out of the (see NOTE) Bracket and remove the Bracket. Figure 1 Removing the Support Bracket Repairs and Adjustments January 2016 REP 10.3 WorkCentre 4150/4250/4260WorkCentre WorkCentre 4150/4250/42604150/ 4-149...
  • Page 351 Remove 2 screws. Disconnect the inline connector. Figure 3 Removing the Duplex Solenoid Assembly Replacement Replacement is the reverse of the Removal procedure. Repairs and Adjustments January 2016 REP 10.3 4-150 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...

  • Page 352: Rep 10.4 Exit Drive Assembly

    Figure 1 Removing the Exit Drive Assembly Replacement NOTE: Reinstall the 4 screws that secure the exit drive assembly in numerical order. Replacement is the reverse of the removal procedure. Repairs and Adjustments January 2016 REP 10.4 WorkCentre 4150/4250/4260WorkCentre WorkCentre 4150/4250/42604150/ 4-151...

  • Page 353: Rep 10.5 Fuser Assembly Components (4150)

    PL 10.26 Item • Pressure roller bearings, PL 10.26 Item Remove 2 springs. Carefully separate the Remove the 2 screws fuser assembly. marked A. Figure 1 Fuser assembly separation Repairs and Adjustments January 2016 REP 10.5 4-152 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 354 Remove the carbon brush assembly. Carefully remove the heat roller assembly. Figure 2 Carbon brush removal Remove the bearings. Remove the front collar. Figure 3 Heat roller removal Repairs and Adjustments January 2016 REP 10.5 WorkCentre 4150/4250/4260WorkCentre WorkCentre 4150/4250/42604150/ 4-153...
  • Page 355 Remove 3 screws, then Remove the front the input guide. bearing. Release the front bracket. Figure 4 Preparation Figure 5 Pressure roller bearing removal Remove the cleaning shaft, PL 10.26 Item Repairs and Adjustments January 2016 REP 10.5 4-154 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...

  • Page 356: Rep 10.6 Fuser Connector (4150)

    Remove the fuser connector, Figure Remove the fuser connector. Disconnect CON3, CON8 and CON9 from power supply unit 2. Disconnect the ground connector. Figure 1 Fuser connector Repairs and Adjustments January 2016 REP 10.5, REP 10.6 WorkCentre 4150/4250/4260WorkCentre WorkCentre 4150/4250/42604150/ 4-155...

  • Page 357: Rep 10.7 Fuser Assembly Components (4250/4260/4265)

    WARNING Do not touch the fuser while it is hot. CAUTION Before performing this procedure, refer to General Disassembly Precautions, Remove the Fuser Assembly (REP 10.1). Repairs and Adjustments January 2016 REP 10.6, REP 10.7 4-156 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 358 Carefully remove the Assembly. heat lamp. Figure 1 Removing the CRUM Assembly Remove 1 screw, and remove the front Heat Lamp Bracket. Figure 2 Removing the Heat Lamp Assembly Repairs and Adjustments January 2016 REP 10.7 WorkCentre 4150/4250/4260WorkCentre WorkCentre 4150/4250/42604150/ 4-157...
  • Page 359 Carefully remove the heat marked A. roller assembly. Remove the front bear- Figure 3 Separating the Fuser Assembly ing, then the collar. Figure 4 Removing the Heat Roll Assembly Repairs and Adjustments January 2016 REP 10.7 4-158 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 360 Remove 3 screws, then Remove the Front the input guide. Bearing. Dislocate the Front Bracket. Figure 5 Preparing to Remove the Pressure Roll Bearings Figure 6 Removing the Pressure Roll Bearings Repairs and Adjustments January 2016 REP 10.7 WorkCentre 4150/4250/4260WorkCentre WorkCentre 4150/4250/42604150/ 4-159...
  • Page 361 Figure 7 Positioning the Front Jam Lever Spring on the Fuser Frame If a new heat roller assembly or pressure roller are installed, reset the HFSI count to zero. Go to GP 16 High Frequency Service Items. Repairs and Adjustments January 2016 REP 10.7 4-160 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...

  • Page 362: Rep 10.8 Fuser Connector (4250/4260)

    Figure 2 Fuser connector Replacement Replacement is the reverse of the removal procedure. Lift the fuser connector cover. Disconnect CON4 from power supply unit 2. Figure 1 preparation Repairs and Adjustments January 2016 REP 10.8 WorkCentre 4150/4250/4260WorkCentre WorkCentre 4150/4250/42604150/ 4-161...

  • Page 363: Rep 10.9 Fuser Connector/Harness (4265)

    Power off the machine. Disconnect the power cord. Remove the Exit Guide Assembly (REP 10.2). Remove the Fuser Assembly (REP 10.1). Remove the two mounting screws. Figure 1 Detaching the Connector Cover from the Frame Repairs and Adjustments January 2016 REP 10.9 4-162 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 364 Figure 2 Disconnecting the Connectors Disconnect the Fuser Harness from P/J 18 on Remove the Fuser Harness. the Power Supply 2. Figure 3 Removing the Fuser Harness Repairs and Adjustments January 2016 REP 10.9 WorkCentre 4150/4250/4260WorkCentre WorkCentre 4150/4250/42604150/ 4-163...
  • Page 365 Replacement Reinstallation is the reverse of the Removal procedure. Repairs and Adjustments January 2016 REP 10.9 4-164 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...

  • Page 366: Rep 12.1 Finisher Removal

    Remove the Finisher (Figure Release the latch. Pull out the Finisher until it latches in the second stop. Release the latch again. Remove the Finisher. Figure 1 Removing the Finisher Repairs and Adjustments January 2016 REP 12.1 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/ 4-165...

  • Page 367: Rep 12.2 Finisher Pwb

    Remove the Left Disconnect the Stacker top Cover. sensor. Figure 1 Removing the Left Cover Disconnect all connectors on the Finisher PWB, PL 12.10 Item Repairs and Adjustments January 2016 REP 12.2 4-166 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...

  • Page 368: Rep 12.3 Transport Assembly Components

    Disconnect the Exit Sensor bulkhead connector. Remove the upper exit guide, PL 12.20 Figure 1 Preparing to Remove the Exit Roll Item Remove the Lower Exit Guide, PL 12.20 Item Repairs and Adjustments January 2016 REP 12.3 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/ 4-167...

  • Page 369: Rep 12.4 Finisher Covers

    Figure 2 Removing the Exit Roll 11. If necessary, remove the Paper Detector Sensor, PL 12.20 Item Replacement Replacement is the reverse of the removal procedure. Repairs and Adjustments January 2016 REP 12.3, REP 12.4 4-168 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 370 Figure 1 Removing the Front Door Assembly Figure 2 Removing the Rear Cover Remove the Top Cover, PL 12.10 Item Replacement Replacement is the reverse of the removal procedure. Repairs and Adjustments January 2016 REP 12.4 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/ 4-169...

  • Page 371: Rep 12.5 Front And Rear Jogger Assemblies

    Disconnect the bulkhead connector. Remove the E-clip, then the bearing. Remove the E-clip, then Remove 2 screws the pulley. marked A. Figure 1 Preparing to Remove the Compiler Assembly Repairs and Adjustments January 2016 REP 12.5 4-170 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 372 Remove the Exit Shaft. Figure 2 Removing the Compiler Assembly Figure 3 Removing the Exit Shaft Remove the Upper Compiler Cover, PL 12.30 Item Remove the Left Cover, refer to 12.2. Repairs and Adjustments January 2016 REP 12.5 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/ 4-171...
  • Page 373 Jogger Assembly is identical. Disconnect the Jogger Motor. Remove 1 screw, then the Jogger Assembly. Disconnect the jogger home sensor. Remove 2 screws. Figure 4 Removing the Front/Rear Jogger Assembly Repairs and Adjustments January 2016 REP 12.5 4-172 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...

  • Page 374: Rep 12.6 Front And Rear Support Fingers

    Support Finger and Bracket Assembly is identical. Remove the Support Fin- ger and Bracket Assembly. Remove 2 screws. Figure 1 Removing the Support finger and Bracket Assembly Repairs and Adjustments January 2016 REP 12.5, REP 12.6 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/ 4-173...
  • Page 375 Figure 2 Preparing to Remove the Support Finger Remove the Support Finger (Figure Remove 2 E-clips, then the 2 rollers. Bracket. Remove the Support Finger from the bracket. Figure 3 Removing the Support finger Repairs and Adjustments January 2016 REP 12.6 4-174 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...

  • Page 376: Rep 12.7 Ejector Assembly And Support Finger Assembly

    Remove the Front Jogger Assembly and Rear Jogger Assembly, 12.5. Remove the Left Cover, refer to 12.2. Remove 1 screw. Remove 1 screw. Figure 1 Preparing to Remove the Ejector Assembly and Support Finger Assembly Repairs and Adjustments January 2016 REP 12.7 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/ 4-175...
  • Page 377 Figure 3 Removing the Ejector Assembly Remove 2 screws. Figure 2 Removing the Ejector Assembly and Support Finger Assembly If necessary, remove the Support Finger Motor, PL 12.25 Item Repairs and Adjustments January 2016 REP 12.7 4-176 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...

  • Page 378: Rep 12.8 Jogger Belts

    Figure 4 Removing the Ejector Motor Replacement Replacement is the reverse of the removal procedure. NOTE: Ensure that the front Support Finger and rear Support Finger are aligned correctly. Repairs and Adjustments January 2016 REP 12.7, REP 12.8 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/ 4-177...

  • Page 379: Rep 12.9 Stacker Drive Components

    Remove the Front Door Assembly and Rear Cover, 12.4. Remove the Tray Support, PL 12.45 Item Remove the Left Cover, refer to 12.2. Disconnect the Stacker Tray Motor inline connector, Figure Repairs and Adjustments January 2016 REP 12.9 4-178 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 380 Remove E-clip, then gear. Figure 2 Preparation Remove the E-Clip from the gear shaft. Figure 3 Removing the E-Clip Repairs and Adjustments January 2016 REP 12.9 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/ 4-179...
  • Page 381 • Stacker Motor Belt, PL 12.45 Item • Worm Wheel, PL 12.45 Item • Worm Gear, PL 12.45 Item Replacement Replacement is the reverse of the removal procedure. Repairs and Adjustments January 2016 REP 12.9 4-180 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...

  • Page 382: Rep 14.1 Scanner Assembly (4150)

    Remove the exit tray assembly, PL 28.10 Item 1 or the finisher, 12.1. Remove the paper exit cover, PL 28.10 Item Disconnect CN2, CN3 and CN4 Figure 1 Harness removal Repairs and Adjustments January 2016 REP 14.1 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/ 4-181...
  • Page 383 Figure 3 Front door removal Figure 4 Scanner removal Replacement Replacement is the reverse of the removal procedure. If a new scanner assembly was installed, perform ADJ 14.1 Shading Adjustment. Repairs and Adjustments January 2016 REP 14.1 4-182 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...

  • Page 384: Rep 14.2 Scanner Components (4150)

    Unhook both sides of the scanner top Remove the DADF. Perform 5.1, steps 1 to 3. cover assembly. If necessary, pull out the finisher, refer to 12.1. Figure 1 Top cover removal Repairs and Adjustments January 2016 REP 14.2 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/ 4-183...
  • Page 385 Figure 3 CCD module removal Figure 2 Platen cover sensor removal Remove the scanner PWB: Disconnect CN2, CN3, CN6 and CN7. Remove 2 screws, then the scanner PWB. Repairs and Adjustments January 2016 REP 14.2 4-184 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 386 ADJ 14.1 Shading Adjustment. Remove the drive belt. Figure 5 Drive belt removal Remove the scan motor assembly, (3 screws). 10. Remove the drive belt pulley, PL 14.10 Item Repairs and Adjustments January 2016 REP 14.2 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/ 4-185...

  • Page 387: Rep 14.3 Scanner Assembly (4250/4260/4265)

    PL 9.10 Item Remove paper tray 1. Remove the exit tray assembly, PL 28.10 Item 1 or the finisher, 12.1. Remove the paper exit cover, PL 28.10 Item Repairs and Adjustments January 2016 REP 14.3 4-186 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 388 Remove 4 screws. Figure 3 Removing the Scanner Assembly Replacement Replacement is the reverse of the removal procedure. If a new scanner assembly was installed, perform ADJ 14.1 Shading Adjustment. Repairs and Adjustments January 2016 REP 14.3 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/ 4-187...

  • Page 389: Rep 14.4 Scanner Components (4250/4260/4265)

    Remove the DADF. Refer to 5.3. Figure 1 Top cover removal Remove the user interface assembly (REP 2.6). Carefully remove the size detect sensor cover, PL 14.13 Item Repairs and Adjustments January 2016 REP 14.4 4-188 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 390 Disconnect the connector. Unclip the platen cover sensor. Figure 3 Removing the Platen Cover Sensor and Actuator Disconnect the connector. Figure 2 Removing the Size Sensors from the Cover Repairs and Adjustments January 2016 REP 14.4 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/ 4-189...
  • Page 391 Disconnect the ribbon cable. and remove the CCD PWB. Remove the Scanner PWB Figure 5 Removing the Scanner CCD Module PWB from the machine. Figure 4 Removing the Scanner PWB Repairs and Adjustments January 2016 REP 14.4 4-190 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 392 Remove the CCD module ribbon cable. Figure 7 Ribbon cable removal (4150/4250/4260) Figure 6 Removing the CCD Module Repairs and Adjustments January 2016 REP 14.4 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/ 4-191...
  • Page 393 Figure 9 Removing the Scanner Drive Belt Figure 8 Removing the Holder and Ribbon Cable (4265) 12. Remove the scan motor assembly, PL 14.13 Item Replacement Replacement is the reverse of the removal procedure. Repairs and Adjustments January 2016 REP 14.4 4-192 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 394 When connected to the main PWB, the blue flash should face up. If a new CCD module was installed, perform the Shading Adjustment: • (4150/4250/4260) perform ADJ 14.1 Shading Adjustment. • (4265) perform ADJ 14.3 Shading Adjustment. Repairs and Adjustments January 2016 REP 14.4 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/ 4-193...

  • Page 395: Rep 14.5 Scanner Motor (4265)

    Reinstall the belt tension spring between the motor and the Platen Pulley. Reinstallation is the reverse of the Removal procedure. Remove the three motor mounting screws and disconnect the ground strap. Figure 1 Preparing to Remove the Scanner Motor Repairs and Adjustments January 2016 REP 14.5 4-194 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...

  • Page 396: Rep 14.6 Platen Pulley (4265)

    Reinstallation is the reverse of the Removal procedure. Press inward on the Platen Pulley Assembly to release the belt tension on the belt. Figure 1 Removing the Long Timing Belt Repairs and Adjustments January 2016 REP 14.6 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/ 4-195...

  • Page 397: Rep 14.7 Platen Pulley Assembly (4265)

    Replacement Reinstallation is the reverse of the Removal procedure. Press inward on the Platen Pulley Assembly to release the belt tension. Figure 1 Removing the Long Timing Belt Repairs and Adjustments January 2016 REP 14.7 4-196 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...

  • Page 398: Adj 1.1 Machine Settings

    To correctly set up the machine. Procedure All adjustments to the machines settings are made via dC131 NVM Read/Write and GP 4 Sys- tem Administration Tools. Go to the relevant procedure. Repairs and Adjustments January 2016 ADJ 1.1 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/ 4-197...
  • Page 399 Repairs and Adjustments January 2016 ADJ 1.1 4-198 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...

  • Page 400: Adj 5.1 Dadf Side Edge Registration Adjustment

    DADF PWB as long as caution is observed and the upper part of the Input Tray is kept close to the DADF. Repairs and Adjustments January 2016 ADJ 5.1 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/ 4-199...
  • Page 401 Reassemble the input tray assembly, and return the machine to normal operation. Power on the machine. Use the DADF to make 10 copies of a document. Check the registration, refer to IQS 3 Registration. If necessary, re-adjust the registration. Repairs and Adjustments January 2016 ADJ 5.1 4-200 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...

  • Page 402: Adj 8.1 Lead Edge Registration Adjustment

    Measure the distance between the lead edge of the paper and the ABC line on the printed test pattern, Figure Figure 1 Test pattern 7 If the distance measured is not 12.7mm (0.5 inch) +/-0.3mm (0.01 inches), perform the Adjustment. Repairs and Adjustments January 2016 ADJ 8.1 WorkCentre 4150/4250/4260WorkCentre WorkCentre 4150/4250/42604150/ 4-201...

  • Page 403: Adj 8.2 Side Edge Registration Adjustment

    NOTE: A change of 12 will change the registration by approximately 6mm (0.25 inch) Save the adjustment. Select Save. Select OK. Prepare to check the adjustment. Select Close. Select Diagnostic Routines. Select Other Routines. Perform again the Check. Repairs and Adjustments January 2016 ADJ 8.1, ADJ 8.2 4-202 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 404 NOTE: A change of 12 will change the registration by approximately 6mm (0.25 inch) Save the adjustment. Select Save. Select OK. Prepare to check the adjustment. Select Close. Select Diagnostic Routines. Select Other Routines. Perform again the Check. Repairs and Adjustments January 2016 ADJ 8.2 WorkCentre 4150/4250/4260WorkCentre WorkCentre 4150/4250/42604150/ 4-203...

  • Page 405: Adj 8.3 Lead Edge Registration Adjustment

    NOTE: Simplex copies exit face down. Duplex copies exit side 1 face down (side 2 face up). Figure 1 Test pattern 7 If the distance measured is not 12.7mm (0.5 inch) +/-0.3mm (0.01 inches), perform the Adjustment. Repairs and Adjustments January 2016 ADJ 8.3 4-204 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...

  • Page 406: Adj 8.4 Side Edge Registration Adjustment

    NOTE: A change of 12 will change the registration by approximately 6mm (0.25 inch) Save the adjustment. Select Save. Select OK. Prepare to check the adjustment. Select Close. Select Diagnostic Routines. Select Other Routines. Perform again the Check. Repairs and Adjustments January 2016 ADJ 8.3, ADJ 8.4 WorkCentre 4150/4250/4260WorkCentre WorkCentre 4150/4250/42604150/ 4-205...
  • Page 407 Save the adjustment. Select Save. Select OK. Prepare to check the adjustment. Select Close. Select Diagnostic Routines. Select Other Routines. Perform the Check again to ensure correct registration. Repairs and Adjustments January 2016 ADJ 8.4 4-206 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...

  • Page 408: Adj 14.1 Shading Adjustment

    Check the shading test profile. The result of the test will be printed at the bottom of the page. If the result of the test is ‘OK’, the CCD is good. If necessary, perform the Adjust- ment. Figure 1 Shading profile Repairs and Adjustments January 2016 ADJ 14.1 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/ 4-207...

  • Page 409: Adj 14.2 Dadf Charge Coupled Device (Ccd) Adjustment

    Power on the machine and check for correct registration by running several copies of the with E-clip required test pattern. Return the machine to normal operation. Adjustment Scale Figure 1 4265 DADF CCD Adjustment Components Repairs and Adjustments January 2016 ADJ 14.2 4-208 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...

  • Page 410: Adj 14.3 Shading Adjustment (4265)

    Install new components as necessary: • DADF CCD Module (REP 5.18) • Platen CCD Module (REP 14.4) • CCD Ribbon Cable (REP 14.4) • Scanner Assembly 14.13) Perform Main PWB Check RAP. Repairs and Adjustments January 2016 ADJ 14.3 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/ 4-209...
  • Page 411 2) for the imaging options with default and limit values. • Bypass Tray Table 2 Imaging Options with Default and Limit Values Scan Source Parameters Range Adjustable Unit at Xerox User Adjustable Unit at Scanner Interface Lower Default Upper Lower...
  • Page 412 12. Run several test prints and compare them against the original print. 13. If the copy is still not within the correct parameters, repeat steps through 12 until correct registration has been achieved. Repairs and Adjustments January 2016 ADJ 14.4 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/ 4-211...
  • Page 413 Repairs and Adjustments January 2016 ADJ 14.4 4-212 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/42604150/...
  • Page 414 PL 7.35 Side Cover Assembly (3 of 3) ................5-35 PL 7.40 Bypass Tray ....................... 5-36 PL 31.10 Maintenance/Installation/Removal Kits ............5-68 PL 7.45 HCF (1 of 5) ....................... 5-37 PL 7.50 HCF (2 of 5) ....................... 5-38 Parts List January 2016 WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260/4265WorkCentre...
  • Page 415 Parts List January 2016 WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260/4265WorkCentre...

  • Page 416: 1.10 Power And Control Assembly (4150)

    – MSOK (Not Spared) – PEK/FEK (Not Spared) – Foreign device interface harness (P/O PL 31.10 Item – Power supply unit cover (Not Spared) 117N01602 WC 4150 Power Cord (Not Shown) Parts List January 2016 PL 1.10 WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260/4265WorkCentre...

  • Page 417: 1.15 Power And Control Assembly (4250/4260/4265)

    PL 28.10 Item – Power supply unit cover (Not Spared) 140N63353 Memory DIMM (4250/4260) – PEK/FEK (Not Spared) 019N00909 FAX holder – MSOK (Not Spared) (4260/4250/4265) 117N01602 WC 4250/4260/4265 Power Cord Parts List January 2016 PL 1.15 WorkCentre 4150/4250/4260/4265WorkCentre 4150/4250/4260WorkCentre...

  • Page 418: 1.20 Power And Control Assembly (4265)

    1.7) – Board-Holder HDD – Cap-Hole Screw – Pad Rubber – Frame-Unit Shield SMPS – Frame-Holder HVPS – Holder SIM MSOK (only available through Field Engineering) 152N11843 UI-to-Main pwb HDMI cable Parts List January 2016 PL 1.20 WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260/4265WorkCentre...

  • Page 419: 2.10 User Interface (4150)

    Left keys PWB harness 152N11713 Right keys PWB harness 140N63145 Right keys PWB NOTE: User interface Assembly part 002N0261 includes English labels. User Interface Assembly part 002N02562 doses not include labels. Parts List January 2016 PL 2.10 WorkCentre 4150/4250/4260/4265WorkCentre 4150/4250/4260WorkCentre...

  • Page 420: 2.12 User Interface (4250/4260)

    The Start Label (Item 8) in the apprpriate language. 2. New style Touch Screen and Cover must be ordered together, as the old style screen and cover will not fit the newer parts. Parts List January 2016 PL 2.12 WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260/4265WorkCentre...

  • Page 421: 2.14 User Interface (4265)

    Numerical Key, FR – 056N00188 Numerical Key, PORT – 056N00187 Numerical Key, SP 140N63736 User interface assembly (4265) (REP 2.6) 002N03210 Language Overlay Labels (Not Shown) (U.S. language is painted onto panel) Parts List January 2016 PL 2.14 WorkCentre 4150/4250/4260/4265WorkCentre 4150/4250/4260WorkCentre...

  • Page 422: Pl 4.15 Main Frame Assembly

    – Xerographic module connector (4250/4260 REP 9.4), (4265 REP 9.6) – Bearing (Not Spared) (4250/4260) NOTE: The Fuser Connector for the 4250/4260 has three wires in connector, and is not spared. Parts List January 2016 PL 4.15 WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260/4265WorkCentre...

  • Page 423: 4.20 Drives Assembly (4150)

    PL 4.20 Item – Cable clamp (Not Spared) – Harness (P/O PL 4.20 Item 007N01516 Toner dispense gear assembly 007N01499 Agitator gear assembly 007N01503 Mixer gear assembly 007N01558 Xerographic module base gear assembly Parts List January 2016 PL 4.20 WorkCentre 4150/4250/4260/4265WorkCentre 4150/4250/4260WorkCentre...

  • Page 424: 4.25 Drives Assembly (4250/4260/4265)

    Xerographic module base gear assembly (P/O PL 4.25 Item 007N01619 Transfer gear – Transfer gear cover (P/O PL 4.25 Item – Gear (P/O PL 4.25 Item – Bracket (P/O PL 4.25 Item Parts List January 2016 PL 4.25 WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260/4265WorkCentre...

  • Page 425: 5.10 Dadf Assembly (1 Of 4)

    Actuator (P/O PL 5.10 Item – Spring (P/O PL 5.10 Item – Sensor harness (P/O PL 5.10 Item – Platen cover (P/O PL 5.10 Item – Idler cover (P/O PL 5.10 Item Parts List January 2016 PL 5.10 WorkCentre 4150/4250/4260/4265WorkCentre 4150/4250/4260WorkCentre...

  • Page 426: 5.15 Dadf Assembly (2 Of 4)

    Upper duplex guide (P/O PL 5.15 Item – Lower duplex guide (P/O PL 5.15 Item – Idlers (P/O PL 5.15 Item NOTE: HFSI. To reset the HFSI count, go to GP 16. Parts List January 2016 PL 5.15 WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260/4265WorkCentre...

  • Page 427: 5.20 Dadf Assembly (3 Of 4)

    Exit roll bearing (P/O PL 5.10 Item – Bearing (P/O PL 5.10 Item – Scan motor harness (P/O PL 5.10 Item NOTE: HFSI. To reset the HFSI count, go to GP 16. Parts List January 2016 PL 5.20 WorkCentre 4150/4250/4260/4265WorkCentre 4150/4250/4260WorkCentre...

  • Page 428: 5.25 Dadf Assembly (4 Of 4)

    PL 5.25 Item – Roll bearing (P/O PL 5.25 Item 050N00500 Duplex gate (REP 5.1) – Spring (P/O PL 5.25 Item – Actuator (P/O PL 5.25 Item – Actuator (P/O PL 5.25 Item Parts List January 2016 PL 5.25 WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260/4265WorkCentre...

  • Page 429: 5.30 Dadf Assembly (1 Of 7)

    Platen cover (Not Spared) 140N63356 DADF PWB – Lift solenoid (SOL05-320) (P/O 5.30 Item 022N02765 Document transport assembly (4265) – 002N02816 Document transport assembly (4250/4260) 152N11768 DADF PWB to registration sensor harness Parts List January 2016 PL 5.30 WorkCentre 4150/4250/4260/4265WorkCentre 4150/4250/4260WorkCentre...

  • Page 430: 5.32 Dadf Assembly (2 Of 7)

    PL 5.32 Item – Actuator spring (P/O PL 5.32 Item – Lower cover (P/O PL 5.32 Item – Stacker guide (P/O PL 5.32 Item – Stacker wire (P/O PL 5.32 Item Parts List January 2016 PL 5.32 WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260/4265WorkCentre...

  • Page 431: 5.35 Dadf Assembly (3 Of 7)

    Jam clearance guide cover (P/O 5.35 Item – Handle (P/O PL 5.35 Item 090N00167 Guide extension – Platen cover housing (P/O PL 5.35 Item – Left platen cover (P/O PL 5.35 Item Parts List January 2016 PL 5.35 WorkCentre 4150/4250/4260/4265WorkCentre 4150/4250/4260WorkCentre...

  • Page 432: 5.40 Dadf Assembly (4 Of 7)

    – Feed idler shaft (P/O PL 5.30 Item 130N01274 Registration sensor (Q05-130) – Registration sensor actuator (P/O PL 5.30 Item NOTE: HFSI. To reset the HFSI count, go to GP 16. Parts List January 2016 PL 5.40 WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260/4265WorkCentre...

  • Page 433: 5.45 Dadf Assembly (5 Of 7)

    Feed idler spring (P/O PL 5.30 Item – Exit guide upper housing (P/O 5.30 Item – Upper exit roll (P/O PL 5.30 Item NOTE: HFSI. To reset the HFSI count, go to GP 16. Parts List January 2016 PL 5.45 WorkCentre 4150/4250/4260/4265WorkCentre 4150/4250/4260WorkCentre...

  • Page 434: 5.50 Dadf Assembly (6 Of 7)

    PL 5.30 Item – Gate roll (P/O PL 5.30 Item – CVT roll (P/O PL 5.30 Item 130N01274 Gate HP sensor (REP 5.11) – Door open switch (S05-160) (P/O PL 5.30 Item Parts List January 2016 PL 5.50 WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260/4265WorkCentre...

  • Page 435: 5.55 Dadf Assembly (7 Of 7)

    PL 5.30 Item – Upper exit roll idler (P/O PL 5.30 Item – Lower exit roll (P/O PL 5.30 Item – Cover (P/O PL 5.30 Item – Strip (P/O PL 5.30 Item Parts List January 2016 PL 5.55 WorkCentre 4150/4250/4260/4265WorkCentre 4150/4250/4260WorkCentre...

  • Page 436: 5.59 Dadf Assembly (1 Of 4)

    Guide-Exit Lower – Sheet-Guide Regi – Ground-Dual White-Bar – Actuator-Feed – Roller-Idle DADF – Lever-Feed OUT R – Lever-Feed OUT F – Shaft-Lever – Shaft-Feed Idle 022N02813 DADF-Dual White Bar – Label-Function Parts List January 2016 PL 5.59 WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260/4265WorkCentre...

  • Page 437: 5.60 Dadf Assembly (2 Of 4)

    DADF Drive Roll Motor (REP 5.19) – DADF Registration Clutch (REP 5.21) 140N63735 DADF PWB (REP 5.17) 022N02765 Document Transport Assembly 004N00290 DADF Platen Cushion (not included with 15 or 19) Parts List January 2016 PL 5.60 WorkCentre 4150/4250/4260/4265WorkCentre 4150/4250/4260WorkCentre...

  • Page 438: 5.65 Dadf Assembly (3 Of 4)

    – E-Ring – Antistatic Brush – Holder Registration Spring R – Actuator Detect B – Spring – Damper DADF Upper – Screw – Holder Registration Spring L – Idle Shaft Registration Parts List January 2016 PL 5.65 WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260/4265WorkCentre...

  • Page 439: 5.70 Dadf Assembly (4 Of 4)

    Damper-Guide Pickup – Spring-ES – Bearing Ball 016N00294 Bush-6 D 016N00293 Bush-8/5 – Ring-E – Ring-E – Gasket-Harness – Screw-Taptype – Screw-Machine – Screw-HEX 130N01730 DADF-PICK UP 022N02768 DADF-PICK UP Roller Parts List January 2016 PL 5.70 WorkCentre 4150/4250/4260/4265WorkCentre 4150/4250/4260WorkCentre...

  • Page 440: Pl 6.10 Lsu

    Item Part Description 122N00289 LSU (4150/4250) (REP 6.1) 122N00288 LSU (4260/4265) – Ground harness (Not Spared) 127N07486 LSU fan (REP 6.2) – LSU fan duct (Not Spared) 130N01531 LSU thermistor (4250/4260) Parts List January 2016 PL 6.10 WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260/4265WorkCentre...

  • Page 441: Pl 7.10 Tray 1 - 4 Cassette Assembly

    PL 7.10 Item 091N80244 Paper loading label – Bracket (P/O PL 7.10 Item 016N00293 Bush 007N01527 Elevator gear 007N01528 Drive gear – Casette frame (P/O PL 7.10 Item – E-Clip (Not Spared) Parts List January 2016 PL 7.10 WorkCentre 4150/4250/4260/4265WorkCentre 4150/4250/4260WorkCentre...

  • Page 442: 7.15 Tray 1 Frame Assembly (1 Of 2)

    Nudger Roll, Feed Roll, and Retard Roll. 2. Tray Connector (Item32) is compatible with 4150, so long as the included Wire Harness is removed. (Use the old Wire Har- ness currently on the machine.) Parts List January 2016 PL 7.15 WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260/4265WorkCentre...

  • Page 443: 7.17 Tray 1 Frame Assembly (2 Of 2)

    E-clip (Not Spared) – Transport roll idler (P/O PL 7.17 Item – Spring (P/O PL 7.17 Item – Spring (Not Spared) – Feedhead link arm (Not Spared) – E-clip (Not Spared) Parts List January 2016 PL 7.17 WorkCentre 4150/4250/4260/4265WorkCentre 4150/4250/4260WorkCentre...

  • Page 444: 7.20 Trays 2 - 4 Frame Assembly (1 Of 2)

    PL 7.20 Item 130N01464 Paper size detect assembly (REP 7.3) – Grounding strip (P/O PL 7.20 Item – Harness (P/O PL 7.20 Item 002N02580 Grounding strip – Feed assembly spring (REF: 8.10 Item Parts List January 2016 PL 7.20 WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260/4265WorkCentre...

  • Page 445: 7.25 Trays 2 - 4 Frame Assembly (2 Of 2)

    NOTE: 1. The tray feed sensor and the SCF door sensor component control codes are common, (Tray 2 Q08-200), (Tray 3 Q08-300), (Tray 4 Q08-400). 2. HFSI. To reset the HFSI count, go to GP 16. Parts List January 2016 PL 7.25 WorkCentre 4150/4250/4260/4265WorkCentre 4150/4250/4260WorkCentre...

  • Page 446: 7.30 Side Cover Assembly (1 Of 3)

    NOTE: 1. If replacing the Front Door on the 4150, order new configuration Front Door, PL28.10, Item 2. 2. If only the Duplex Exit Gate is damaged on the Duplex Gude Assy, order PL7.32, Item 7, and remove the Extension Fingers. Parts List January 2016 PL 7.30 WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260/4265WorkCentre...

  • Page 447: 7.32 Side Cover Assembly (2 Of 3)

    (P/O PL 7.32 Item 19) (4250/4260) – Duplex side guide assembly (P/O PL 7.30 Item 1) (4150) – Duplex side guide assembly (P/O PL 7.30 Item 1) (4250/4260) 120N00500 Actuator assembly Parts List January 2016 PL 7.32 WorkCentre 4150/4250/4260/4265WorkCentre 4150/4250/4260WorkCentre...

  • Page 448: 7.35 Side Cover Assembly (3 Of 3)

    Side cover (REF: PL 7.30 Item 152N11710 Duplex harness (4150) – 152N11767 Duplex harness (4250/4260/4265) 002N02835 ID sensor bracket assembly (4250/4260) NOTE: HFSI. To reset the HFSI count, go to GP 16. Parts List January 2016 PL 7.35 WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260/4265WorkCentre...

  • Page 449: Pl 7.40 Bypass Tray

    Side guide right (P/O PL 7.40 Item 050N00495 Exit tray – Top cover (P/O PL 7.40 Item – Bypass label (P/O PL 7.40 Item – Lower cover (P/O PL 7.40 Item Parts List January 2016 PL 7.40 WorkCentre 4150/4250/4260/4265WorkCentre 4150/4250/4260WorkCentre...

  • Page 450: 7.45 Hcf (1 Of 5)

    017N00282 Front caster – Stability foot (P/O PL 7.45 Item – HCF tray (REF: PL 7.55 Item – Left cover (P/O PL 7.45 Item – Slide assembly (P/O PL 7.45 Item Parts List January 2016 PL 7.45 WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260/4265WorkCentre...

  • Page 451: 7.50 Hcf (2 Of 5)

    (P/O PL 7.45 Item – Gear, tray feeder assembly (P/O 7.45 Item 023N01160 Feed motor assembly (MOT08-930) – Ground strip (P/O PL 7.45 Item 007N01498 Gear, retard assembly 022N02230 Retard assembly Parts List January 2016 PL 7.50 WorkCentre 4150/4250/4260/4265WorkCentre 4150/4250/4260WorkCentre...

  • Page 452: 7.55 Hcf (3 Of 5)

    Spring roll – Ground strip (P/O PL 7.55 Item 029N00399 Paper size lock – Clamp (P/O PL 7.55 Item 7.55 Item 023N01191 Rear belt clamp assembly 023N01193 Front belt clamp assembly Parts List January 2016 PL 7.55 WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260/4265WorkCentre...

  • Page 453: 7.60 Hcf (4 Of 5)

    PL 7.45 Item – Feed head link arm (P/O PL 7.45 Item – Sensor bracket (P/O PL 7.45 Item 009N01596 Spring – Feed assembly spring (REF: 8.10 Item 140N63395 PTC PWB Parts List January 2016 PL 7.60 WorkCentre 4150/4250/4260/4265WorkCentre 4150/4250/4260WorkCentre...

  • Page 454: 7.65 Hcf (5 Of 5)

    Cradle (P/O PL 7.45 Item – Actuator (P/O PL 7.45 Item – Spring (P/O PL 7.45 Item NOTE: The tray feed sensor and the SCF door sensor component control codes are common. Parts List January 2016 PL 7.65 WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260/4265WorkCentre...

  • Page 455: 8.10 Tray 1-4 & Hcf Feed Assembly

    7.1. Trays 2, 3 and 4 REP 7.7. HCF REP 7.5. 3. Roll Assy shipped one Roll per bag. CSE must order three: Nudger Roll, Feed Roll, and Retard Roll(PL 7.15, Item 20). Parts List January 2016 PL 8.10 WorkCentre 4150/4250/4260/4265WorkCentre 4150/4250/4260WorkCentre...

  • Page 456: Pl 8.15 Registration Guide Assembly

    Feed sensor actuator assembly (REP 8.2) 120N00501 Registration sensor actuator assembly (REP 8.2) 120N00502 Duplex jam 2 sensor actuator assembly (4150) (REP 8.2) – 120N00529 Duplex jam 2 sensor actuator assembly (4250/4260) (REP 8.2) Parts List January 2016 PL 8.15 WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260/4265WorkCentre...

  • Page 457: Pl 8.20 Paper Transport Assembly

    032N00494 Grounding pad (4250/4260) NOTE: HFSI. To reset the HFSI count, go to GP 16. The Paper Transport Assembly does not include the Bypass Feed Clutch and KL-Clip.This applies to 4150/4250/4260 Parts List January 2016 PL 8.20 WorkCentre 4150/4250/4260/4265WorkCentre 4150/4250/4260WorkCentre...

  • Page 458: 9.10 Toner And Xerographic Modules

    Toner cartridge, see below for variants – Worldwide Metered/PagePack (REF: 26.10) – NA/XE Sold (REF: 26.10) – DMO Sold (REF: 26.10) NOTE: HFSI. To reset the HFSI count, go to GP 16. Parts List January 2016 PL 9.10 WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260/4265WorkCentre...

  • Page 459: Pl 10.10 Fuser And Exit Assemblies

    10.2) – Exit drive assembly (REF: PL 10.20 Item – Fuser assembly (REF: PL 10.25 Item 1) (4150) (REP 10.1) – Fuser assembly (REF: PL 10.28 Item 1) (4250/4260) (REP 10.1) Parts List January 2016 PL 10.10 WorkCentre 4150/4250/4260/4265WorkCentre 4150/4250/4260WorkCentre...

  • Page 460: Pl 10.15 Exit Assembly

    Exit guide (P/O PL 10.15 Item 007N01559 Gear 007N01513 Gear 121N01179 Static eliminator – Exit assembly bracket (Not Spared) NOTE: Alternate part number for Item 2, Out bin Full Sensor are:130N01601 and 130N01574. Parts List January 2016 PL 10.15 WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260/4265WorkCentre...

  • Page 461: Pl 10.20 Exit Drive

    (4250/4260/4265) – 007N01512 Exit idler gear (C) (4150) 152N11763 Motor harness (4250/4260) – 002N02575 Motor harness (4150) – Fan blade (P/O PL 10.20 Item – Mounting plate (P/O PL 10.20 Item Parts List January 2016 PL 10.20 WorkCentre 4150/4250/4260/4265WorkCentre 4150/4250/4260WorkCentre...

  • Page 462: 10.25 Fuser (1 Of 2)

    Fusing unit (P/O PL 10.25 Item 152N11709 AC Fuser harness NOTE: 1. HFSI. To reset the HFSI count, go to NOTE: 2. The fuser exit sensor is located on PL 10.15 Item Parts List January 2016 PL 10.25 WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260/4265WorkCentre...

  • Page 463: 10.26 Fuser (2 Of 2)

    NOTE: 1. HFSI. To reset the HFSI count, go to GP 16. 2. If a new heat roller assembly is installed, also install a new heat roller collar, PL 10.26 Item 16. Parts List January 2016 PL 10.26 WorkCentre 4150/4250/4260/4265WorkCentre 4150/4250/4260WorkCentre...

  • Page 464: 10.28 Fuser (1 Of 2)

    – Fuser CRUM assembly (P/O 10.28 Item NOTE: 1. HFSI. To reset the HFSI count, go to GP 16 NOTE: 2. The fuser exit sensor is located on PL 10.15 Item Parts List January 2016 PL 10.28 WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260/4265WorkCentre...

  • Page 465: 10.30 Fuser (2 Of 2)

    Rear heat lamp bracket (P/O 10.28 Item 022N02374 Pressure roll (See Note) – Wire clip (P/O PL 10.28 Item 030N00720 Gear and bracket assembly NOTE: HFSI. To reset the HFSI count, go to GP 16. Parts List January 2016 PL 10.30 WorkCentre 4150/4250/4260/4265WorkCentre 4150/4250/4260WorkCentre...

  • Page 466: Pl 12.10 Finisher Frame

    PL 12.50 Item – Left cover assembly (P/O PL 12.50 Item – PWB Access cover (P/O PL 12.50 Item NOTE: Alternate Part Numbers for Item 13 (IOT Set Sensor) are 130N01601 and 130N01574. Parts List January 2016 PL 12.10 WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260/4265WorkCentre...

  • Page 467: 12.15 Duplex And Entry Components

    Leaf spring (P/O PL 12.50 Item – Document entry guide (P/O 12.50 Item – Duplex guide (P/O PL 12.50 Item – Magnet catch plate (P/O PL 12.50 Item 023N01155 Drive belt Parts List January 2016 PL 12.15 WorkCentre 4150/4250/4260/4265WorkCentre 4150/4250/4260WorkCentre...

  • Page 468: 12.20 Compiler And Exit Components

    – Paddle bracket (P/O PL 12.20 Item – Gear 18T (P/O PL 12.20 Item – Pin (P/O PL 12.20 Item – Harness (P/O PL 12.20 Item 022N02276 Compiler assembly (REP 12.5) Parts List January 2016 PL 12.20 WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260/4265WorkCentre...

  • Page 469: Pl 12.25 Support Finger Assembly

    (P/O PL 12.25 Item – E-Clip (Not Spared) – Support finger assembly (P/O 12.50 Item (REP 12.7) 019N00922 Front support finger assembly (REP 12.6) 019N00923 Rear support finger assembly (REP 12.6) Parts List January 2016 PL 12.25 WorkCentre 4150/4250/4260/4265WorkCentre 4150/4250/4260WorkCentre...

  • Page 470: 12.30 Jogger And Paddle Assembly

    Front jogger assembly (4250/4260) (REP 12.5) – 038N00494 Front jogger assembly (4150) (REP 12.5) 019N00972 Rear jogger assembly (4250/4260) (REP 12.5) – 038N00493 Rear jogger assembly (4150) (REP 12.5) – E-Clip (Not Spared) Parts List January 2016 PL 12.30 WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260/4265WorkCentre...

  • Page 471: Pl 12.35 Stapler Assembly

    Description – Stapler guide (P/O PL 12.50 Item 029N00373 Stapler assembly – Stapler bracket (P/O PL 12.50 Item 029N00371 Stapler Refill Cartridge Carrier – Finisher staple refill (P/O PL 26.10 Item Parts List January 2016 PL 12.35 WorkCentre 4150/4250/4260/4265WorkCentre 4150/4250/4260WorkCentre...

  • Page 472: Pl 12.40 Ejector Assembly

    Ejector rear frame (P/O PL 12.40 Item – E-Clip (Not Spared) – Cam (P/O PL 12.40 Item – Link (P/O PL 12.40 Item – Spring (P/O PL 12.40 Item 019N00924 Ejector assembly (REP 12.7) Parts List January 2016 PL 12.40 WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260/4265WorkCentre...

  • Page 473: Pl 12.45 Stacker Assembly

    Motor bracket (P/O PL 12.50 Item – Motor support bracket (P/O 12.50 Item – Pulley (P/O PL 12.50 Item 023N01156 Belt (REP 12.9) – PWB access cover (P/O PL 12.50 Item Parts List January 2016 PL 12.45 WorkCentre 4150/4250/4260/4265WorkCentre 4150/4250/4260WorkCentre...

  • Page 474: Pl 12.50 Finisher Assembly

    Duplex and Entry components (REF: 12.15) – Finisher frame (REF: 12.10) – Stapler assembly (REF: 12.35) Note: The 4265 Finisher assembly is not spared. It can only be ordered by Sales as 097N02155. Parts List January 2016 PL 12.50 WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260/4265WorkCentre...

  • Page 475: 14.10 Scanner Module And Cvt/Document Glass (4150)

    Scanner drive belt (REP 14.2) 002N02582 CVT glass assembly – Scanner top cover (P/O PL 14.10 Item (REP 14.2) 002N02581 Scanner top cover assembly (REP 14.2) 007N01537 Timing gear (REP 14.2) Parts List January 2016 PL 14.10 WorkCentre 4150/4250/4260/4265WorkCentre 4150/4250/4260WorkCentre...

  • Page 476: 14.13 Scanner Module And Cvt/Document Glass (4250/4260)

    Spring 152N11782 Scanner PWB to main PWB har- ness – DADF retaining bracket (4250) NOTE: The Scanner Assembly includes Connector CN2 on Left Keys PWB going to CN3 on Main PWB. Parts List January 2016 PL 14.13 WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260/4265WorkCentre...

  • Page 477: 14.16 Scanner Module (4265)

    FFC CCD Harness – Saddle – Spring 023N01360 Timing Belt (REP 14.7) 023N01359 Drive Belt (REP 14.6) – Screw – Screw – Screw 090N00180 Scanner assembly 090N00181 Scanner Top Cover Assembly Parts List January 2016 PL 14.16 WorkCentre 4150/4250/4260/4265WorkCentre 4150/4250/4260WorkCentre...

  • Page 478: Pl 20.10 Fax Assembly

    FAX module (Not Spared) (See Note) NOTE: 1. For FAX kits, see PL 31.10 Item 1. 2. USSG, NASG and XCL customer order FaX PWB (parallel). EU customer order FAX PWB (serial). Parts List January 2016 PL 20.10 WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260/4265WorkCentre...

  • Page 479: Pl 26.10 Consumables And Tools

    113R00755 SMart Kit Drum (4250/4260) 113R00778 SMart Kit Drum (4265) 008R12941 Finisher Staple Cartridge Refill Only 108R00823 Convenience Stapler Cartridge NOTE: The Finisher Staple Cartridge Carrier is located on PL 12.35. Parts List January 2016 PL 26.10 WorkCentre 4150/4250/4260/4265WorkCentre 4150/4250/4260WorkCentre...

  • Page 480: Pl 28.10 Covers

    PL 28.10 Item (4250/4260) – Lower tray (P/O PL 28.10 Item 009N01593 Spring (P/O PL 28.10 Item 053N00297 Filter NOTE: Refer to PL 12.10 and PL 12.45 for the finisher covers. Parts List January 2016 PL 28.10 WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260/4265WorkCentre...
  • Page 481 NOTE: 1. For the FAX module, see PL 20.10 Item 6. 2. Item1, FAX KIT is sales-orderable only. * USA/Canada (Parallel) FAX KIT, order 4150: * USA: 97N1685 (FAX KIT). Canada:Code BKP. * For 4250 and 4260: Code NFA Parts List January 2016 PL 31.10 WorkCentre 4150/4250/4260/4265WorkCentre 4150/4250/4260WorkCentre...
  • Page 482 Parts List January 2016 PL 31.10 WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260/4265WorkCentre...
  • Page 483 Parts List January 2016 PL 31.10 WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260/4265WorkCentre...
  • Page 484 Parts List January 2016 PL 31.10 WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260/4265WorkCentre...
  • Page 485 Parts List January 2016 PL 31.10 WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260/4265WorkCentre...
  • Page 486 High Frequency Service Items (4265) ..............6-63 dC305 UI Test ......................... 6-64 dC330 Component Control....................6-64 dC606 Internal Print Test Patterns .................. 6-72 dC612 Print Test Pattern (4265) ..................6-73 Change Tags Change Tags........................6-75 General Procedures and Information January 2016 WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260WorkCentre Work-...
  • Page 487 General Procedures and Information January 2016 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/...

  • Page 488: Gp 1 Diagnostics Entry

    NVM Initialization - Fax Card. • dC330 Component Control. Other Routines: • dC001 Reset Auditron Master PIN • dC606 Print Test Patterns • Shading Test • Scan Edge Print General Procedures and Information January 2016 GP 1 WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260WorkCentre Work-...
  • Page 489 Machine Variable NVM SA/KO Dust Off System Counters Dust Off dC305 UI Test User Interface Button Test Audio Tone Test LED Indicator Test Touch Area Test Display Pixel Test General Procedures and Information January 2016 GP 1 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/...
  • Page 490 104 Usage Counters Images Sent Server Fax Images Sent Email Images Sent Network Scan Images Sent Total Impressions Black Impressions Black Copied Impressions Black Printed Impressions Sheets Copied Sheets General Procedures and Information January 2016 GP 1 WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260WorkCentre Work-...
  • Page 491 Fax Protocol Report Print/Close dC120 Fault Counters Fault Codes, Component Name, Occurrence dC122 Fault History dC 122 Last 40 Error Log Fault Code, Component Name, Date, Time General Procedures and Information January 2016 GP 1 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/...
  • Page 492 Component Control - Fax Chain-Link, Component Name, State Note: All listed codes in this sec- tion are Chain 20. dC132 NVM Initialization - NW Yes/No Log Backup Capture Logs General Procedures and Information January 2016 GP 1 WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260WorkCentre Work-...

  • Page 493: Gp 2 Fault Codes And History Files

    3. Touch the ‘Error Messages’ tab on the UI, then select, as appropriate: • All Faults. • Active Messages - status codes and a status message. • Event Log. General Procedures and Information January 2016 GP 2 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/...

  • Page 494: Gp 3 Machine Status

    User Authentication Accounting Reports Auditron Local Address Book Members Xerox Standard Group Address Book Members Accounting Reports All Above Reports All Accounting Fax Phone Book Reports Fax Transmission General Procedures and Information January 2016 GP 3 WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260WorkCentre Work-...
  • Page 495 Order By Time / Order By Code Document Retard Roller Service Information Supply / Measure / Count - Bypass Tray Friction Pad Billing Information Serial Number Usage Counters Black Impressions Total Impressions General Procedures and Information January 2016 GP 3 6-10 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/...

  • Page 496: Gp 4 System Administration Tools

    0 - 120 Hours / 0 - 59 Minutes System Administrator Machine Configuration Do not print configuration report at Reports power on. Print Configuration report at power on. General Procedures and Information January 2016 GP 4 WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260WorkCentre Work- 6-11...
  • Page 497 Image Adjustment Image Quality Text / Photo / Photo and Text Lighten / Darken Background Suppression On / Off Colour Mode Black and White / Full Colour General Procedures and Information January 2016 GP 4 6-12 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/...
  • Page 498 US English / French / German / Spanish / Italian / Dutch / Brazilian Portuguese / Danish / Swedish / Finnish / Norwegian / Greek / Hungarian / Turkish / Czech / Polish / Russian / Romanian General Procedures and Information January 2016 GP 4 WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260WorkCentre Work- 6-13...
  • Page 499 Inhibit Services Copy Only / All Services Internal Credits Enable / Disable Image Counter Enable / Disable Internal Auditron Setup Auditron Initialization User Accounts General Accounts Group Accounts General Procedures and Information January 2016 GP 4 6-14 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/...
  • Page 500 Feed Roller - Tray 4 Reset Counter to 0 Feed Roller - Bypass Tray Reset Counter to 0 Document Feed Roller Reset Counter to 0 Fuser Counter Reset Image Count General Procedures and Information January 2016 GP 4 WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260WorkCentre Work- 6-15...
  • Page 501 Enable / Disable Network Accounting Disable Email Enable / Disable Immediate Image Overwrite Enable / Disable On Demand Image Over- Enable / Disable write Embedded Fax Enable / Disable General Procedures and Information January 2016 GP 4 6-16 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/...
  • Page 502 Off / Forward To Fax / Forward To Email Receive Mode Telephone / Fax / Answering Machine/ Secure Receive Off / On Remote Code Off / On General Procedures and Information January 2016 GP 4 WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260WorkCentre Work- 6-17...
  • Page 503 / Norwegian / Czech / Catalan Xerox Customer Support Customer Support Telephone Number / Supplies Telephone Number / Customer Asset TAG Number / Xerox Asset TAG Number System Administration Reports Machine Configuration / SMTP Log / LDAP Log / Connectivity Log / Network Authentication...
  • Page 504 IPP / Raw TCP/IP Printing Appletalk Protocol / Name and Area Netware Protocol / Primary File / Servers / Frame Type / NDS (R) Settings / Print Server / Rates General Procedures and Information January 2016 GP 4 WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260WorkCentre Work- 6-19...
  • Page 505 Authentication Job Operation Eights All Users / System Administra- tor Only Image Overwrite Security Immediate Overwrite Enable / Disable On Demand Overwrite Standard / Full Overwrite Now General Procedures and Information January 2016 GP 4 6-20 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/...
  • Page 506 Supplies Feed Rollers Counter Reset Tray 1, Tray 2, Tray 3 Remain- ing Pages. Fuser Counter Reset Image Count, Reset Bias Transfer Roller Reset Image Count, Reset General Procedures and Information January 2016 GP 4 WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260WorkCentre Work- 6-21...
  • Page 507 Reduce/Enlarge Presets, Man- ually set Preset size. Fax Wizard Settings Fax Country Settings Line Number Line Name Line Configuration Feature Defaults 2-Sided Scanning Resolution Original Type Original Size General Procedures and Information January 2016 GP 4 6-22 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/...
  • Page 508 Outgoing Fax Defaults Starting Rate Super G3, G3, Forced Automatic Redial Settings Redial Time Interval, Automatic Redial Attempts Prefix Dial Number Off/On Toll Save Enabled/Disabled Send Header Text Off/On General Procedures and Information January 2016 GP 4 WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260WorkCentre Work- 6-23...
  • Page 509 Output Color Attachment 2 Features 2-Sided Scanning Output Color 1 Feature 2-Sided Scanning 0 Features More Features Tab Show/Lock/Hide Features 2-Sided Scanning Attachment Background Suppression Build Job Encryption General Procedures and Information January 2016 GP 4 6-24 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/...
  • Page 510 Type Wired IPv4 Address, IPv6 Address, Host Name Wireless TCP/IP Settings TCPIP Enablement Enabled/Disabled Dynamic Addressing Disabled, BOOTP, DHCP DNS Configuration Host Name, Domain Name, DNS Servers General Procedures and Information January 2016 GP 4 WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260WorkCentre Work- 6-25...
  • Page 511 Enable / Disable Inhibit Services Copy Only / All Services Image Counter Charge / No Charge Print Job Control Enable / Disable Internal Credits Enable / Disable General Procedures and Information January 2016 GP 4 6-26 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/...

  • Page 512: Gp 5 Reports

    • User Authentication • Local Address Book Members All Accounting Reports • Group Address Book Members The machine will print the Auditron list and Xerox Standard Accounting list. • All Email Reports Email Send • Fax Phone Book • Fax Transmission This report shows specific information concerning scan to email activities.

  • Page 513: Gp 6 Firmware Upgrade

    Select Update. The firmware file will now be transmitted to the machine. The machine will automatically initialize when the upgrade procedure is finished. Check that the machine has been successfully upgraded. General Procedures and Information January 2016 GP 5, GP 6 6-28 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/...

  • Page 514: Gp 7 Machine Specifications

    Basic: 610 x 465 x 607mm (24 x 13.3 x 23.8 inches) Weight Machine: 45Kg (99lb) (with CRU) Tray 2: 11.85Kg (26lb) Acoustic Noise Less than 62dB (Copy/Printing scanning mode) General Procedures and Information January 2016 GP 6, GP 7 WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260WorkCentre Work- 6-29...
  • Page 515 256 Levels • LL - Low temperature/low humidity. Effective Scan width 208 mm (8.2 inches) • NN - Normal temperature/normal humidity. Table 4 Copy specifications Item Description Mode General Procedures and Information January 2016 GP 7 6-30 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/...
  • Page 516 Printing Speed (4260) 55ppm for 8.5x11, 53ppm for A4 FAX Mode Standard /Fine/Super Fine/Halftone Paper Tray Capacity 520 sheets (75gsm) Memory 32MB Document Capacity (Input) DADF: 100 Sheets (50-120gsm) General Procedures and Information January 2016 GP 7 WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260WorkCentre Work- 6-31...
  • Page 517 189/189/185 deg. C 189/185/185 deg. C 184/184/184 deg. C Thick/Bond/Label 199/195/195 deg. C 199/195/195 deg. C 194/190/190 deg. C Thin 180/180/175 deg. C 180/180/175 deg. C 175/170/170 deg. C General Procedures and Information January 2016 GP 7 6-32 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/...
  • Page 518 Minimum System Requirement Pentium III 500 MHz, 32Mb RAM (on 8.5 x 11 inch paper). Control Panel 4.3 inch LCD touch screen and keypad navigation. Optical Resolution (H x V) 600 x 600 dpi General Procedures and Information January 2016 GP 7 WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260WorkCentre Work- 6-33...
  • Page 519 HH - High temperature/high humidity. Table 26 4265 HVPS Output HVPS Output Voltage Transfer High Voltage (THV) Max +5000V DC +/-5% Charge Voltage (MHV) -1100V to -1800V DC +/-5% General Procedures and Information January 2016 GP 7 6-34 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/...

  • Page 520: Gp 8 Dadf Document Feeding Specifications

    98.4 x 190.5 3.88 x 7.5 X (see NOTE 2) Envelope Print 105 x 241 4.12 x 9.5 X (see COM-10 (see NOTE 2) NOTE 1) General Procedures and Information January 2016 GP 8, GP 9 WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260WorkCentre Work- 6-35...
  • Page 521 Shearing Angle A4 or Letter (see NOTE) 138 - 146 gsm (37 - 39lb) +/- 5mm +/- 4 degrees NOTE: Must be standard Xerox transparencies. Envelope Specification Refer to Table 4 for the envelope sizes that can be used in the machine.

  • Page 522: Gp 10 General Disassembly Precautions

    Do not overtighten. If a new thread is cut, the plastic component will lose the ability to hold the screw. This also applies to metal components. General Procedures and Information January 2016 GP 10, GP 11 WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260WorkCentre Work- 6-37...

  • Page 523: Gp 12 User Interface Tests Description

    Use this test to verify that the SRAM used by the video controller on the user interface is work- ing correctly. After starting this test, each video SRAM location will be validated. General Procedures and Information January 2016 GP 12 6-38 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/...

  • Page 524: Gp 13 Installation Space Requirements

    Machine with the DADF raised = 1330 mm (52.3 inches) Machine with HCF • Machine with the DADF lowered = 1166mm (45.9 inches) • Machine with the DADF raised = 1385 mm (54.5 inches) General Procedures and Information January 2016 GP 13 WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260WorkCentre Work- 6-39...
  • Page 525 NOTE: The machine depth dimension does not include the stand stabilizing feet. The machine with finisher dimensions includes the stacker tray. Front Figure 1 Installation Plan General Procedures and Information January 2016 GP 13 6-40 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/...

  • Page 526: Gp 14 Glossary Of Terms, Acronyms And Abbreviations

    Where possible unit designations as appear in ISO 1000 (International Organization for Stan- Customer Call Assistance dardization) and Xerox Standard MN2-905 have been used. All measurements appear in ISO Charged Coupled Device units followed by any conversion in brackets e.g.; 22.5 mm (0.885 inches)
  • Page 527 First Copy Out Time Dial Tone Functional Description Digital Transmit Command Feature Enablement Key DTMF Dual Tone Multiple Frequency Feature Enhancement Request Density Units Foreign Interface Device General Procedures and Information January 2016 GP 14 6-42 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/...
  • Page 528 International Telecommunications Union - Telecommunication HTTP Hyper Text Transfer Protocol Job Based Accounting (Network Accounting) Hybrid User Interface JBIG Joint Bi-Level Image Experts Group file interchange format General Procedures and Information January 2016 GP 14 WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260WorkCentre Work- 6-43...
  • Page 529 Next Generation Infrastructure (new files and mail servers) Modular Jack Network Interface Card. Converts the data to a form suitable for trans- millimetre mission and reception. Uses ARP and RARP. General Procedures and Information January 2016 GP 14 6-44 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/...
  • Page 530 PPD Minidrivers PPD minidrivers are available in Windows operating systems (from Win- dows 95 onwards). With these, a Xerox - supplied PPD file is used in Original Equipment Manufacturer conjunction with an operating system supplied driver ton create a Post- On Going Maintenance Script driver tailored for a specific device.
  • Page 531 Star (includes DC / NC and DC / NC / Fax) Software Compatibility Database Standard Test Pattern Second Cassette Feeder Switch Software Configuration Management SW or S/W Software General Procedures and Information January 2016 GP 14 6-46 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/...
  • Page 532 Technical Programme Manager Xerographic Replacement Unit Transmissive LCD Liquid Crystal Display lit from the back Xerox Standard Accounting Toner Reproduction Curve Xerox Unique Login enables use of the xerox corporate directory Train Technical Service Hours Transmit Subscriber Identification Teletype Terminal...

  • Page 533: Gp 15 Shading Test

    Select and highlight the HFSI item to reset Select Reset. Select OK to reset the count value to zero. For details of high frequency service items, refer to SCP 5 Subsystem Maintenance. General Procedures and Information January 2016 GP 15, GP 16 6-48 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/...

  • Page 534: Gp 17 Restriction Of Hazardous Substances (Rohs)

    Scan Image [ 0: 320] [ 0: 1664] Identification of a RoHS Compliant Machine Xerox will maintain a central list of RoHS compliant machines. This general procedure is for information only. All WorkCentre 4150/4250/4260/4265 machines are RoHS compliant. General Procedures and Information...

  • Page 535: Gp 19 Memory Clear

    If the machine has a fax, the fax will have to be re-installed. Ask the customer to import the fax address book, local and group email address books, then install the clone file from the web UI. General Procedures and Information January 2016 GP 19, GP 20 6-50 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/...

  • Page 536: Gp 21 Set Machine Serial Number

    MSOK. The original PEK can be used when a new MSOK is installed. A replacement MSOK is only available from Field Engineering. Perform the following: Enter Diagnostics, Select Copier Diagnostics. Select Serial Number Reset. Enter the correct serial number. General Procedures and Information January 2016 GP 21 WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260WorkCentre Work- 6-51...
  • Page 537 General Procedures and Information January 2016 GP 21 6-52 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/...

  • Page 538: Dc001 Reset Auditron Master Pin (4150)

    Known Jams in the Finishing Device(s) • Fax Images Received • Fax Impressions • Power On Impressions • Attempted Sheet Feeds from Internal Trays • Actual Sheet Feeds from Internal Trays General Procedures and Information January 2016 dC001, dC104 WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260WorkCentre Work- 6-53...

  • Page 539: Dc108 Software Version (4265)

    If the protocol report shows a fault and go to the 20-100 to 20-900 Fax Faults RAP. if the proto- col report does not show a fault, go to the Fax Faults Without a Code RAP. General Procedures and Information January 2016 dC108, dC109 6-54 WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260WorkCentre Work-...
  • Page 540 Table 1 Abbreviations Return to control for partial page Term Description Receive not ready ANSam Modulated answer tone Receive ready Called terminal identification Retrain negative Confirmation to receive Retrain positive General Procedures and Information January 2016 dC109 WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260WorkCentre Work- 6-55...

  • Page 541: Dc120 Fault Counters (4265)

    Select dc 120 Fault Counters. The dC 120 Fault Counters screen is displayed. It lists the particular Fault Code, Compo- nent Name and Number of Occurrences of that fault code. General Procedures and Information January 2016 dC109, dC120 6-56 WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260WorkCentre Work-...

  • Page 542: Dc122 Fault History (4265)

    When the values of an editable NVM have been changed, switch off the machine, then switch on the machine, to check and evaluate the changes made to the NVM. General Procedures and Information January 2016 dC122, dC131 WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260WorkCentre Work- 6-57...
  • Page 543 07-200 Top Registration The changed dimension of tray 0 to 6 (12 steps / Tray 2 Simplex 2 top registration in simplex. 0.5mm seg.) General Procedures and Information January 2016 dC131 6-58 WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260WorkCentre Work-...
  • Page 544 Tray 3 Pick-Up (Read only) Roller Life Page Counter 08-150 Tray 4 Pick-Up (Read only) Roller Life Page Counter 08-160 Bypass Rubber (Read only) Pad Life Page Counter General Procedures and Information January 2016 dC131 WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260WorkCentre Work- 6-59...
  • Page 545 Time between each 1 to 15 10-220 Pressure Roll Life (Read only) redial. Page Counter 20-200 Pause Dial Time Time of each pause. 0 to 200 (1000 msec.) General Procedures and Information January 2016 dC131 6-60 WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260WorkCentre Work-...
  • Page 546 Off (0) / On (1) / Comm (2) Enable Setting 20-900 FAX Total Send Total of sent fax pages. 0-0xffffffff Counter 20-910 FAX Total Total of received fax 0-0xffffffff Receive Counter pages. General Procedures and Information January 2016 dC131 WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260WorkCentre Work- 6-61...

  • Page 547: Dc132 Nvm Initialization

    Touch the appropriate button to select the NVM to be initialized and follow the screen NVM Debug instructions. Refer to Table 2, for the functions that are reset to default. NVM Mach Var • Reformat General Procedures and Information January 2016 dC132 6-62 WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260WorkCentre Work-...

  • Page 548: Dc135 High Frequency Service Items (4265)

    120K Alarm Fuser Unit Roll Life Page 250K Fax Protocol Trace Bypass Rubber Pad Life Page Protocol Records Container Versions FAX NVM Configuration Fax NVM SA/KO Settings General Procedures and Information January 2016 dC132, dC135 WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260WorkCentre Work- 6-63...

  • Page 549: Dc305 Ui Test

    Go to the appropriate table: • Table 11 Output Codes 04 • Table 12 Output Codes 05 • Table 13 Output Codes 06 • Table 14 Output Codes 07 General Procedures and Information January 2016 dC305, dC330 6-64 WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260WorkCentre Work-...

  • Page 550: > Dc 330 Component Control

    To energize a component or group of components: Touch the control code to highlight it. Touch Start. The status of the component is shown in the Status column i.e.: iii. High General Procedures and Information January 2016 dC330 WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260WorkCentre Work- 6-65...
  • Page 551 High = tray is elevated (Q05-140), detects if a document is Low = no document 150), detects if the paper is ele- Low = tray is not ele- present. vated. vated General Procedures and Information January 2016 dC330 6-66 WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260WorkCentre Work-...
  • Page 552 Low = Door closed 07-400 Tray 4 Home Position Tray 4 home sensor (Q07-400), Closed = tray home detects if tray 4 is home. Opened = tray out General Procedures and Information January 2016 dC330 WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260WorkCentre Work- 6-67...
  • Page 553 High = in position 10-210 Fuser Temperature B Measures the fuser temperature at Displays temperature in tom position. Low = not detected thermistor B (front). degrees C = XXX General Procedures and Information January 2016 dC330 6-68 WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260WorkCentre Work-...
  • Page 554 Low = Document not 4260) sensed 14-120 Document size Document size sensor 2 (Q14- High = Document sensed (4250/ sensor 2 120). Low = Document not 4260) sensed General Procedures and Information January 2016 dC330 WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260WorkCentre Work- 6-69...
  • Page 555 On/Off. 08-940 T4 Feed Motor Run Energises the tray 4 feed motor On/Off. (CL05-310). (MOT08-940). 05-320 DADF Lift Solenoid Energizes the DADF lift solenoid On/Off. (4250/ (SOL05-320). 4260) General Procedures and Information January 2016 dC330 6-70 WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260WorkCentre Work-...
  • Page 556 Moves the rear jogger to the home On/Off. 20-026 DTMF 4 Line1 Emits DTMF 4 on line 1. On/Off. position. 20-027 DTMF 5 Line1 Emits DTMF 5 on line 1. On/Off. General Procedures and Information January 2016 dC330 WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260WorkCentre Work- 6-71...

  • Page 557: Dc606 Internal Print Test Patterns

    On/Off. 20-062 V.34 33600 bps Line1 Emits V.34 33600 bps on line 1. On/Off. 20-063 On Line Quiet State Initiates the On Line Quiet State On/Off (4265) General Procedures and Information January 2016 dC330, dC606 6-72 WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260WorkCentre Work-...

  • Page 558: Dc612 Print Test Pattern (4265)

    Tray - Tray 1, Tray 2, Tray 3 or the Bypass Tray may be selected. • Plex Mode - Simplex or Duplex may be selected. • Number of Copies Select Start to print out the test pattern. General Procedures and Information January 2016 dC612 WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260WorkCentre Work- 6-73...
  • Page 559 General Procedures and Information January 2016 dC612 6-74 WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260WorkCentre Work-...

  • Page 560: Change Tags

    Optional: Install as a customer option or a field engineering decision. Situational: Install as the situation demands. Manufacturing: Cannot be installed in the field. Refurbishing only. NOTE: There are currently no Tags issued for these products. General Procedures and Information January 2016 Change Tags WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260WorkCentre Work- 6-75...
  • Page 561 General Procedures and Information January 2016 Change Tags 6-76 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/...
  • Page 562 7 Wiring Data Wiring Diagrams Wiring Diagrams......................PWB Connector location PWB Connectors......................7-49 Wiring Data January 2016 WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260WorkCentre Work-...
  • Page 563 Wiring Data January 2016 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/...
  • Page 564 Wiring Diagram (4250/4260/4265) HCF (2 of 2), Wiring Diagram (4250) LSU, Wiring Diagram (4265) Input Power, Power Distribution, Fuser, Wiring Diagram 33 (4265) Main PWB, HVPS, Fuser Assembly, Wiring Diagram 34 Wiring Data January 2016 Wiring Diagrams WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260WorkCentre Work-...
  • Page 565 Wiring Diagram 1 (4150) Figure 1 WD 1 (4150) Wiring Data January 2016 Wiring Diagrams WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/...
  • Page 566 Wiring Diagram 2 (4150) Figure 2 WD 2 (4150) Wiring Data January 2016 Wiring Diagrams WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260WorkCentre Work-...
  • Page 567 Wiring Diagram 3 (4150) Figure 3 WD 3 (4150) Wiring Data January 2016 Wiring Diagrams WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/...
  • Page 568 Wiring Diagram 4 (4150) Figure 4 WD 4 (4150) Wiring Data January 2016 Wiring Diagrams WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260WorkCentre Work-...
  • Page 569 Wiring Diagram 5 (4150) Figure 5 WD 5 (4150) Wiring Data January 2016 Wiring Diagrams WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/...
  • Page 570 Wiring Diagram 6 (4150) Figure 6 WD 6 (4150) Wiring Data January 2016 Wiring Diagrams WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260WorkCentre Work-...
  • Page 571 Wiring Diagram 7 (4150) Figure 7 WD 7 (4150) Wiring Data January 2016 Wiring Diagrams 7-10 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/...
  • Page 572 Wiring Diagram 8 (4150) Figure 8 WD 8 (4150) Wiring Data January 2016 Wiring Diagrams WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260WorkCentre Work- 7-11...
  • Page 573 Wiring Diagram 9 (4150) Figure 9 WD 9 (4150) Wiring Data January 2016 Wiring Diagrams 7-12 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/...
  • Page 574 Wiring Diagram 10 (4150) Figure 10 WD 10 (4150) Wiring Data January 2016 Wiring Diagrams WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260WorkCentre Work- 7-13...
  • Page 575 Wiring Diagram 11 (4150) Figure 11 WD 11 (4150) Wiring Data January 2016 Wiring Diagrams 7-14 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/...
  • Page 576 Wiring Diagram 12 (4150/4260/4265) Figure 12 WD 12 (4150/4260/4265) Wiring Data January 2016 Wiring Diagrams WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260WorkCentre Work- 7-15...
  • Page 577 Wiring Diagram 13 (4150/4260) Figure 13 Wiring Diagram 13 (4150/4260) Wiring Data January 2016 Wiring Diagrams 7-16 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/...
  • Page 578 Wiring Diagram 14 (4150/4260/4265) Figure 14 WD 14 (4150/4260/4265) Wiring Data January 2016 Wiring Diagrams WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260WorkCentre Work- 7-17...
  • Page 579 Wiring Diagram 15 (4150/4260) Figure 15 Wiring Diagram 15 (4150/4260) Wiring Data January 2016 Wiring Diagrams 7-18 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/...
  • Page 580 Wiring Diagram 16 (4150/4260) Figure 16 Wiring Diagram 16 (4150/4260) Wiring Data January 2016 Wiring Diagrams WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260WorkCentre Work- 7-19...
  • Page 581 Wiring Diagram 17 (4250/4260) Figure 17 WD 17 (4250/4260) Wiring Data January 2016 Wiring Diagrams 7-20 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/...
  • Page 582 Wiring Diagram 18 (4250/4260) Figure 18 WD 18 (4250/4260) Wiring Data January 2016 Wiring Diagrams WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260WorkCentre Work- 7-21...
  • Page 583 Wiring Diagram 19 (4250/4260) Figure 19 WD 19 (4250/4260) Wiring Data January 2016 Wiring Diagrams 7-22 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/...
  • Page 584 Wiring Diagram 20 (4250/4260) Figure 20 WD 20 (4250/4260) Wiring Data January 2016 Wiring Diagrams WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260WorkCentre Work- 7-23...
  • Page 585 Wiring Diagram 21 (4250/4260) Figure 21 WD 21 (4250/4260) Wiring Data January 2016 Wiring Diagrams 7-24 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/...
  • Page 586 Wiring Diagram 22 (4250/4260) Figure 22 WD 22 (4250/4260) Wiring Data January 2016 Wiring Diagrams WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260WorkCentre Work- 7-25...
  • Page 587 Wiring Diagram 23 (4250/4260) Figure 23 WD 23 (4250/4260) Wiring Data January 2016 Wiring Diagrams 7-26 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/...
  • Page 588 Wiring Diagram 24 (4250/4260) Figure 24 WD 24 (4250/4260) Wiring Data January 2016 Wiring Diagrams WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260WorkCentre Work- 7-27...
  • Page 589 Wiring Diagram 25 (4250/4260) Figure 25 WD 25 (4250/4260) Wiring Data January 2016 Wiring Diagrams 7-28 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/...
  • Page 590 Wiring Diagram 26 (4250/4260) Figure 26 WD 26 (4250/4260) Wiring Data January 2016 Wiring Diagrams WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260WorkCentre Work- 7-29...
  • Page 591 Wiring Diagram 27 (4250/4260) Figure 27 WD 27 (4250/4260) Wiring Data January 2016 Wiring Diagrams 7-30 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/...
  • Page 592 Wiring Diagram 28 (4250/4260) Figure 28 WD 28 (4250/4260) Wiring Data January 2016 Wiring Diagrams WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260WorkCentre Work- 7-31...
  • Page 593 Wiring Diagram 29 (4250/4260) Figure 29 WD 29 (4250/4260) Wiring Data January 2016 Wiring Diagrams 7-32 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/...
  • Page 594 Wiring Diagram 30 (4250/4260/4265) Figure 30 WD 30 (4250/4260/4265) Wiring Data January 2016 Wiring Diagrams WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260WorkCentre Work- 7-33...
  • Page 595 Wiring Diagram 31 (4250/4260/4265) Figure 31 WD 31 (4250/4260/4265) Wiring Data January 2016 Wiring Diagrams 7-34 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/...
  • Page 596 Wiring Diagram 32 (4250) Figure 32 WD 32 (4250) Wiring Data January 2016 Wiring Diagrams WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260WorkCentre Work- 7-35...
  • Page 597 Wiring Diagram 33 (4265) Figure 33 WD 33 (4265) Wiring Data January 2016 Wiring Diagrams 7-36 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/...
  • Page 598 Wiring Diagram 34 (4265) Figure 34 WD 34 (4265) Wiring Data January 2016 Wiring Diagrams WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260WorkCentre Work- 7-37...
  • Page 599 Wiring Diagram 35 (4265) Figure 35 WD 35 (4265) Wiring Data January 2016 Wiring Diagrams 7-38 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/...
  • Page 600 Wiring Diagram 36 (4265) Figure 36 WD 36 (4265) Wiring Data January 2016 Wiring Diagrams WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260WorkCentre Work- 7-39...
  • Page 601 Wiring Diagram 37 (4265) Figure 37 WD 37 (4265) Wiring Data January 2016 Wiring Diagrams 7-40 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/...
  • Page 602 Wiring Diagram 38 (4265) Figure 38 WD 38 (4265) Wiring Data January 2016 Wiring Diagrams WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260WorkCentre Work- 7-41...
  • Page 603 Wiring Diagram 39 (4265) Figure 39 WD 39 (4265) Wiring Data January 2016 Wiring Diagrams 7-42 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/...
  • Page 604 Wiring Diagram 40 (4265) Figure 40 WD 40 (4265) Wiring Data January 2016 Wiring Diagrams WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260WorkCentre Work- 7-43...
  • Page 605 Wiring Diagram 41 (4265) Figure 41 WD 41 (4265) Wiring Data January 2016 Wiring Diagrams 7-44 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/...
  • Page 606 Wiring Diagram 42 (4265) Figure 42 WD 42 (4265) Wiring Data January 2016 Wiring Diagrams WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260WorkCentre Work- 7-45...
  • Page 607 Wiring Diagram 43 (4265) Figure 43 WD 43 (4265) Wiring Data January 2016 Wiring Diagrams 7-46 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/...
  • Page 608 Wiring Diagram 44 (4265) Figure 44 WD 44 (4265) Wiring Data January 2016 Wiring Diagrams WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260WorkCentre Work- 7-47...
  • Page 609 Wiring Diagram 45 (4265) Figure 45 WD 45 (4265) Wiring Data January 2016 Wiring Diagrams 7-48 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/...
  • Page 610 Figure 26. Scanner PWB (4265), Figure 27. Scanner CCD PWB (4265), Figure 28. HVPS (4265), Figure 29. Main PWB (4265), Figure 30. Main PWB Test Points (4265), Figure 30. Wiring Data January 2016 PWB Connectors WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260WorkCentre Work- 7-49...
  • Page 611 Power Supply Unit 2 (4150) HVPS (4150) Location: PL 1.10 Item 4 Location: PL 1.10 Item 2 Figure 2 Power supply unit 2 (4150) Figure 3 HVPS (4150) Wiring Data January 2016 PWB Connectors 7-50 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/...
  • Page 612 Main PWB (4150) Scanner PWB (4150) Location: PL 1.10 Item 1 Location: PL 14.10 Item 15 Figure 5 Scanner PWB (4150) Test points Figure 4 Main PWB (4150) Wiring Data January 2016 PWB Connectors WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260WorkCentre Work- 7-51...
  • Page 613 UI PWB (4150) DADF PWB (4150) Location: PL 2.10 Item 4 Location: PL 5.20 Item 6 Figure 6 UI PWB (4150) Figure 7 DADF PWB (4150) Wiring Data January 2016 PWB Connectors 7-52 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/...
  • Page 614 DADF Sensor PWB (4150) Finisher PWB Location: PL 5.20 Item 4 Location: PL 12.10 Item 8 Figure 8 DADF Sensor PWB (4150) Figure 9 Finisher PWB Wiring Data January 2016 PWB Connectors WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260WorkCentre Work- 7-53...
  • Page 615 Power Supply Unit 1 (4250/4260) Location: PL 7.20 Item 6 PL 7.60 Item 7 Location: PL 1.15 Item 3 Figure 10 Tray/HCF PWB Figure 11 Power supply unit 1 (4250/4260) Wiring Data January 2016 PWB Connectors 7-54 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/...
  • Page 616 Power Supply Unit 2 (4250/4260) HVPS (4250/4260) Location: PL 1.15 Item 4 Location: PL 1.15 Item 2 Figure 12 Power supply unit 2 (4250/4260) Figure 13 HVPS (4250/4260) Wiring Data January 2016 PWB Connectors WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260WorkCentre Work- 7-55...
  • Page 617 PL 1.15 Item 1 Location: PL 14.13 Item 15 NOTE: CN39 is not connected on 4260. CN4 is not connected on 4250. Figure 15 Scanner PWB (4250/4260) Figure 14 Main PWB (4250/4260) Wiring Data January 2016 PWB Connectors 7-56 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/...
  • Page 618 UI PWB (4250/4260) UI Left Keys PWB (4250/4260) Location: PL 2.12 Item 4 Location: PL 2.12 Item 5 Figure 16 UI PWB (4250/4260) Figure 17 UI Left Keys PWB (4250/4260) Wiring Data January 2016 PWB Connectors WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260WorkCentre Work- 7-57...
  • Page 619 DADF PWB (4250/4260) DADF CCD PWB (4265) Location: PL 5.30 Item 24 Location: PL 5.70 Figure 19 DADF CCD PWB (4265) Figure 18 DADF PWB (4250/4260) Wiring Data January 2016 PWB Connectors 7-58 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/...
  • Page 620 Switched Mode Power Supply (SMPS) (4265) Location: PL 1.20 Location: PL 1.20 CON1 CON3 CON2 CON1 CON4 Figure 21 Switched Mode Power Supply Figure 20 Power Supply Unit 2 (4265) Wiring Data January 2016 PWB Connectors WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260WorkCentre Work- 7-59...
  • Page 621 User Interface PWB (4265) DADF PWB (4265) Location: PL 2.14 Location: PL 5.60 CN10 CN10 CN11 Figure 23 DADF PWB (4265) Figure 22 User Interface PWB (4265) Wiring Data January 2016 PWB Connectors 7-60 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/...
  • Page 622 OPE Sub PWB (4265) OPE Key PWB (4265) Location: PL 2.14 Location: PL 2.14 Figure 25 OPE Key PWB (4265) Figure 24 OPE Sub PWB (4265) Wiring Data January 2016 PWB Connectors WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260WorkCentre Work- 7-61...
  • Page 623 Scanner PWB (4265) Scanner CCD PWB (4265) Location: PL 14.16 Location: PL 14.16 Figure 27 Scanner CCD PWB (4265) Figure 26 Scanner PWB (4265) Wiring Data January 2016 PWB Connectors 7-62 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/...
  • Page 624 CN11 CN18 CN13 CN14 CN22 CN15 CN28 CN27 CN29 CN19 CN21 Figure 28 HVPS (4265) CN31 CN26 CN42 CN35 CN24 CN25 CN33 CN41 CN34 Figure 29 Main PWB (4265) Wiring Data January 2016 PWB Connectors WorkCentre 4150/4250/4260WorkCentre 4150/4250/4260WorkCentre Work- 7-63...
  • Page 625 Note: Lower left corner of 5V1_SLP 4265 Main PWB shown. 24V2 24V3 24VS 5V2_SLP Figure 30 Main PWB Test Point Locations (4265) Wiring Data January 2016 PWB Connectors 7-64 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/...
  • Page 626 8 Accessories ACC 1 Foreign Device Interface PWB Checkout ............ACC 2 Foreign Device Interface Installation ..............Accessories January 2016 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/...
  • Page 627 Accessories January 2016 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/...
  • Page 628 PL 1.10 Item Carefully remove the foreign device interface push-out from the infill cover, Figure Remove the push-out. Figure 1 Push-out removal Remove the rear cover, PL 28.10 Item Accessories January 2016 ACC 1, ACC 2 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/...
  • Page 629 Select ‘Authentication Mode’. Under Foreign Device Interface, select ‘On’. Select ‘Save’. In the Access and Accounting’ window, select ‘Foreign Device Interface Setup’. Correctly setup the foreign device interface. Exit System Admin Tools. Accessories January 2016 ACC 2 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/...
  • Page 630 PWB, Figure Figure 4 Push-out removal Remove the rear cover, PL 28.10 Item Install the foreign device interface PWB. Secure using the 2 cross head screws supplied in the kit, Figure Accessories January 2016 ACC 2 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/...
  • Page 631 Select the Tools tab. Select ‘Accounting’. Select ‘Authentication Mode’. Under Foreign Device Interface, select ‘On’. Select ‘Save’. Select ‘Foreign Interface Device Setup’. 10. Correctly setup the foreign device interface. 11. Exit System Admin Tools. Accessories January 2016 ACC 2 WorkCentre WorkCentre 4150/4250/4260WorkCentre 4150/4250/...

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