Page 1 Transmittal Page Product Title Part Number WorkCentre 4150 Service Manual 708P88467 Status Date Launch September 2006 Please note the following: This output is created from an electronic documentation (EDOC) database and is not optimised for hard copy. Please be aware of the following: •Text may not appear to be in the logical order when flowing around figures.
Page 3 Service Manual binder inserts Xerox WorkCentre 4150 Family Service Manual Front pocket insert Xerox WorkCentre 4150 Family Service Manual Spine insert...
Page 5 Xerox WorkCentre 4150 Family Service Manual September 2006...
Page 6 Xerox service documentation is intended for use by certified, product trained service per- sonnel only. Xerox does not warrant or represent that it will notify or provide to such customer any future change to this documentation. Customer performed service of equipment, or modules, components or parts of such equipment may affect whether Xerox is responsible to fix machine defects under the warranty offered by Xerox with respect to such equipment.
Page 7 Revision Control List Product: Title: Part Number: Revision: WorkCentre 4150 Family Service Manual 708P88467 September 2006 Documentation compatible with this revision. Page Rev. Page Rev. Page Rev. Page Rev. Page Rev. 2-40 09/06 3-14 09/06 4-34 09/06 4-76 09/06 5-39 09/06 EDOC (Compact Disc) .
Page 8 Page Rev. 6-32 09/06 6-33 09/06 6-34 09/06 6-35 09/06 6-36 09/06 6-37 09/06 6-38 09/06 6-39 09/06 6-40 09/06 6-41 09/06 6-42 09/06 6-43 09/06 6-44 09/06 6-45 09/06 6-46 09/06 6-47 09/06 6-48 09/06 6-49 09/06 6-50 09/06 6-51 09/06 6-62...
Page 9 Introduction About This Manual ......................Warnings, Cautions And Notes ..................Safety Precautions ......................Health and Safety Incident reporting................Translation of Warnings ....................Introduction September 2006 WorkCentre 4150...
Page 10 Introduction September 2006 WorkCentre 4150...
Page 11 Warnings, Cautions And Notes This manual is part of a multinational service documentation system that is structured in the A translated version of all warnings is in Translation of Warnings. standard Xerox service manual format. WARNING Organization A warning is used whenever an operating or maintenance procedure, practice, condi- The service manual is the document used as the primary information source for repairing and tion or statement, if not strictly observed, could result in personal injury.
Page 12 Use only a grounded tip soldering iron to solder or desolder ESDs. Use only an ‘anti-static’ solder removal device. Some solder removal devices not classi- fied as ‘anti-static’ can generate electrical charges sufficient to damage ESDs. Introduction September 2006 Safety Precautions WorkCentre 4150...
Page 13 Define actions to correct confirmed incidents. ensure Xerox regulatory compliance. VI. Appendices IV. Definitions The Health and Safety Incident Report involving a Xerox Product (Form # EH&S-700) is avail- Incident: able in the following locations: • On electronic documentation (EDOC), located in the folder \safety.
Page 14 Electricity can cause death or supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. Introduction September 2006 Translation of Warnings WorkCentre 4150...
Page 15 VORSICHT: Gerät ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr WARNING erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungs- Do not repair or install a new fuse F1 on the power supply unit 2. Repairing or installing Introduction September 2006 Translation of Warnings WorkCentre 4150...
Page 16 DANGER: Couper l'alimentation électrique de la machine, GP 14. Déconnecter le cordon d'alimentation de la prise pendant les activités de dépannage ne nécessitant pas d'ali- AVISO: Apague la máquina, GP 14. Desconecte el cable de alimentación de la toma de Introduction September 2006 Translation of Warnings viii WorkCentre 4150...
Page 17 La electricidad mentation électrique. L'électricité peut entraîner des blessures graves voire mortelles. Introduction September 2006 Translation of Warnings WorkCentre 4150...
Page 18 Las piezas móviles pueden causar lesiones. mentation électrique. L'électricité peut entraîner des blessures graves voire mortelles. Introduction September 2006 Translation of Warnings WorkCentre 4150...
Page 19 Las piezas móviles pueden causar lesiones. mentation électrique. L'électricité peut entraîner des blessures graves voire mortelles. Introduction September 2006 Translation of Warnings WorkCentre 4150...
Page 20 La electricidad mentation électrique. L'électricité peut entraîner des blessures graves voire mortelles. puede causar lesiones e incluso la muerte. Las piezas móviles pueden causar lesiones. Les pièces mobiles peuvent également présenter un danger. Introduction September 2006 Translation of Warnings WorkCentre 4150...
Page 21 Las piezas móviles pueden causar lesiones. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa 05-920 DADF Door Open RAP durante gli interventi che non richiedono elettricità. L'elettricità può causare infortuni o Introduction September 2006 Translation of Warnings WorkCentre 4150 xiii...
Page 22 07-130 Jam 0 From Tray 1 RAP AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa WARNING durante gli interventi che non richiedono elettricità. L'elettricità può causare infortuni o Introduction September 2006 Translation of Warnings WorkCentre 4150...
Page 23 L'elettricità può causare infortuni o WARNING morte e azionare parti della macchina che possono causare lesioni personali. Switch off the electricity to the machine. Disconnect the power cord from the customer Introduction September 2006 Translation of Warnings WorkCentre 4150...
Page 24 Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungs- VORSICHT: Gerät ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr und Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. Introduction September 2006 Translation of Warnings WorkCentre 4150...
Page 25 Las piezas móviles pueden causar lesiones. mentation électrique. L'électricité peut entraîner des blessures graves voire mortelles. Introduction September 2006 Translation of Warnings WorkCentre 4150 xvii...
Page 26 électrique. L'électricité peut entraîner des blessures graves voire mortelles. puede causar lesiones e incluso la muerte. Las piezas móviles pueden causar lesiones. Les pièces mobiles peuvent également présenter un danger. Introduction September 2006 Translation of Warnings xviii WorkCentre 4150...
Page 27 Las piezas móviles pueden causar lesiones. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa 09-400 Replace Drum RAP durante gli interventi che non richiedono elettricità. L'elettricità può causare infortuni o Introduction September 2006 Translation of Warnings WorkCentre 4150...
Page 28 AVISO: Apague la máquina, GP 14. Desconecte el cable de alimentación de la toma de corriente mientras efectúa tareas que no necesitan energía eléctrica. La electricidad Do not touch the fuser while it is hot. Introduction September 2006 Translation of Warnings WorkCentre 4150...
Page 29 Las piezas móviles pueden causar lesiones. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa 12-300 Finisher Jam 5 RAP durante gli interventi che non richiedono elettricità. L'elettricità può causare infortuni o Introduction September 2006 Translation of Warnings WorkCentre 4150...
Page 30 AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa 12-710 Front Jogger Fault RAP durante gli interventi che non richiedono elettricità. L'elettricità può causare infortuni o morte e azionare parti della macchina che possono causare lesioni personali. WARNING Introduction September 2006 Translation of Warnings xxii WorkCentre 4150...
Page 31 AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa Switch off the electricity to the machine. Disconnect the power cord from the customer durante gli interventi che non richiedono elettricità. L'elettricità può causare infortuni o Introduction September 2006 Translation of Warnings WorkCentre 4150 xxiii...
Page 32 électrique. L'électricité peut entraîner des blessures graves voire mortelles. Chain 20 - Fax Les pièces mobiles peuvent également présenter un danger. 20-100 to 20-900 Fax Faults RAP AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa Introduction September 2006 Translation of Warnings xxiv WorkCentre 4150...
Page 33 OF4 Copying Error RAP mentation électrique. L'électricité peut entraîner des blessures graves voire mortelles. Les pièces mobiles peuvent également présenter un danger. Introduction September 2006 Translation of Warnings WorkCentre 4150...
Page 34 Las piezas móviles pueden causar lesiones. AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa IQ6 Vertical White Lines RAP durante gli interventi che non richiedono elettricità. L'elettricità può causare infortuni o Introduction September 2006 Translation of Warnings xxvi WorkCentre 4150...
Page 35 Switch off the electricity to the machine. Disconnect the power cord from the customer IQ11 Stains on Back of Paper RAP supply while performing tasks that do not need electricity. Electricity can cause death or injury. Moving parts can cause injury. WARNING Introduction September 2006 Translation of Warnings WorkCentre 4150 xxvii...
Page 36 Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungs- injury. Moving parts can cause injury. und Lebensgefahr. Bei beweglichen Teilen besteht Verletzungsgefahr. DANGER: Couper l'alimentation électrique de la machine, GP 14. Déconnecter le cordon Introduction September 2006 Translation of Warnings xxviii WorkCentre 4150...
Page 37 VORSICHT: Gerät ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr erfordern, Netzstecker ziehen! Bei Kontakt mit der Netzspannung besteht Verletzungs- Switch off the electricity to the machine. Disconnect the power cord from the customer Introduction September 2006 Translation of Warnings WorkCentre 4150 xxix...
Page 38 Take care during this procedure. Sharp edges may be present that can cause injury. mentation électrique. L'électricité peut entraîner des blessures graves voire mortelles. Introduction September 2006 Translation of Warnings WorkCentre 4150...
Page 39 AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que senti oggetti con bordi taglienti pericolosi. podrían producir lesiones. VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch Introduction September 2006 Translation of Warnings WorkCentre 4150 xxxi...
Page 40 VORSICHT: Bei diesem Vorgang vorsichtig vorgehen, damit keine Verletzungen durch mentation électrique. L'électricité peut entraîner des blessures graves voire mortelles. die scharfen Kanten entstehen. Les pièces mobiles peuvent également présenter un danger. Introduction September 2006 Translation of Warnings xxxii WorkCentre 4150...
Page 41 Switch off the electricity to the machine. Disconnect the power cord from the customer peut entraîner des blessures. supply while performing tasks that do not need electricity. Electricity can cause death or Introduction September 2006 Translation of Warnings WorkCentre 4150 xxxiii...
Page 42 Les pièces mobiles peuvent également présenter un danger. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que AVVERTENZA: Spegnere la macchina, GP 14. Scollegare il cavo elettrico dalla presa podrían producir lesiones. Introduction September 2006 Translation of Warnings xxxiv WorkCentre 4150...
Page 43 La electricidad d'alimentation de la prise pendant les activités de dépannage ne nécessitant pas d'ali- puede causar lesiones e incluso la muerte. Las piezas móviles pueden causar lesiones. Introduction September 2006 Translation of Warnings WorkCentre 4150 xxxv...
Page 44 AVVERTENZA: procedere con cautela durante questa procedura. Possono essere pre- VORSICHT: Gerät ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr senti oggetti con bordi taglienti pericolosi. Introduction September 2006 Translation of Warnings xxxvi WorkCentre 4150...
Page 45 Switch off the electricity to the machine. Disconnect the power cord from the customer DANGER: Exécuter cette procédure avec précaution. La présence de bords tranchants supply while performing tasks that do not need electricity. Electricity can cause death or peut entraîner des blessures. Introduction September 2006 Translation of Warnings WorkCentre 4150 xxxvii...
Page 46 DANGER: Ne pas toucher au four pendant qu'il est encore chaud. VORSICHT: Gerät ausschalten GP 14. Bei Wartungsarbeiten, die keine Stromzufuhr Introduction September 2006 Translation of Warnings xxxviii WorkCentre 4150...
Page 47 Las piezas móviles pueden causar lesiones. REP 12.3 Transport Assembly Components WARNING Take care during this procedure. Sharp edges may be present that can cause injury. WARNING Introduction September 2006 Translation of Warnings WorkCentre 4150 xxxix...
Page 48 électrique. L'électricité peut entraîner des blessures graves voire mortelles. die scharfen Kanten entstehen. Les pièces mobiles peuvent également présenter un danger. AVISO: Tenga cuidado al efectuar este procedimiento. Puede haber bordes afilados que Introduction September 2006 Translation of Warnings WorkCentre 4150...
Page 49 Switch off the electricity to the machine. Disconnect the power cord from the customer AVISO: Apague la máquina, GP 14. Desconecte el cable de alimentación de la toma de supply while performing tasks that do not need electricity. Electricity can cause death or Introduction September 2006 Translation of Warnings WorkCentre 4150...
Page 50 8 Accessories ACC 2 Foreign Device Interface Installation WARNING Switch off the electricity to the machine. Disconnect the power cord from the customer Introduction September 2006 Translation of Warnings xlii WorkCentre 4150...
Page 51: Table Of Contents
SCP 2 First Call Actions ....................SCP 3 Normal Call Actions ..................... SCP 4 Fault Analysis ...................... SCP 5 Subsystem Maintenance ..................SCP 6 Final Actions ......................SCP 7 Machine Configurations and Options..............Service Call Procedures September 2006 WorkCentre 4150...
Page 52 Service Call Procedures September 2006 WorkCentre 4150...
Page 53: Scp 1 Initial Actions
If available, check the machine service log book for any previous actions that may be rel- evant to the call. If this is the first service call to this machine perform SCP 2 First Call Actions, otherwise go to SCP 3 Normal Call Actions. Service Call Procedures September 2006 SCP 1, SCP 2 WorkCentre 4150...
Page 54: Scp 3 Normal Call Actions
Make sure that the finisher DIP settings are correct, go to the 12A Finisher PWB DIP Switch Settings RAP. Audible noise If the machine is making an unusual noise, go to the OF1 Audible Noise RAP. Service Call Procedures September 2006 SCP 3, SCP 4 WorkCentre 4150...
Page 55: Scp 5 Subsystem Maintenance
PL 9.10 Item 1 • GP 15 Shading Test • GP 16 High Frequency Service Items • GP 17 Restriction of Hazardous Substances (RoHS) • GP 18 Scan Edge Print Service Call Procedures September 2006 SCP 4, SCP 5 WorkCentre 4150...
Page 56 NOTE: The Toner Cartridge Life Page and the Developer Cartridge Life Page are only dis- (pick-up roll, after last HFSI reset. PL 8.10 Item 12 played if non Xerox modules are installed. feed roll, retard roll) T3 Feeds Roll assembly...
Page 57: Scp 6 Final Actions
Final Actions are used to evaluate the total operation of the system and to identify the actions Machine Configurations and Options required to complete the service call. The WorkCentre 4150 is available in 4 configurations. Refer to Table 1 for the basic configura- tions and customer options. Procedure Complete the following, if a fault is identified, return to SCP 4 Fault Analysis: This service manual covers all configurations.
Page 58 Service Call Procedures September 2006 SCP 6, SCP 7 WorkCentre 4150...
Page 59 07-100 Tray 1 Paper Low RAP ..................2-27 12-720 Rear Jogger Fault RAP ..................2-51 07-110 Paper Empty at Tray 1 RAP................2-27 12-730 Support Finger Fault RAP ................... 2-51 07-120 Tray 1 Cassette Out RAP ................... 2-28 Status Indicator RAPs September 2006 WorkCentre 4150...
Page 60 20A Fax Faults Without a Code RAP ................2-62 OF - Other Faults OF1 Audible Noise RAP....................2-63 OF2 UI Touch Screen Error RAP ..................2-65 OF3 Air Systems RAP..................... 2-65 OF4 Copying Error RAP....................2-66 Status Indicator RAPs September 2006 WorkCentre 4150...
Page 61 Check the wiring between CN1 on the Tray PWB and CN24 on the Main PWB. If necessary, install new components: • Tray PWB, PL 7.20 Item 6. • Main PWB, PL 1.10 Item 1. Status Indicator RAPs September 2006 01-100, 01-200, 300, 400 WorkCentre 4150...
Page 62 Check the fuse F1 on power supply unit 2. If necessary, install a new power supply unit 2, PL 1.10 Item 4. NOTE: Fuse F1 is not spared. Switch off the power to the machine. Disconnect CON51 on Power Supply Unit 1. Status Indicator RAPs September 2006 01-500, 01A WorkCentre 4150...
Page 63 15. If the fault is still present, install a new components as necessary: • Power supply unit 1, PL 1.10 Item 3. • Power supply unit 2, PL 1.10 Item 4. • HVPS, PL 1.10 Item 2 Status Indicator RAPs September 2006 WorkCentre 4150...
Page 64 Status Indicator RAPs September 2006 WorkCentre 4150...
Page 65 03-240 System Fault - Invalid Machine or MSOK SN • Rear exit cover, PL 1.10 Item 20. The MSOK SN is empty. Perform the following: Contact Field Engineering for assistance. Status Indicator RAPs September 2006 03-100 , 03-200, 210, 220, 230, 240 WorkCentre 4150...
Page 66 • Paper size detect assembly, PL 7.20 Item 25. • Tray connector, PL 7.20 Item 17. • Main PWB, PL 1.10 Item 1. Status Indicator RAPs September 2006 03-300, 310, 320, 330, 340, 03-410, 420, 430, 440, 450 WorkCentre 4150...
Page 67 PWB. If necessary, install a new foreign device interface harness, PL 1.10 Item 27. If necessary, install a new foreign device interface PWB, PL 1.10 Item 15. If necessary, install a new main PWB, PL 1.10 Item 1. Status Indicator RAPs September 2006 03-500, 03-600 WorkCentre 4150...
Page 68 Check the wiring between the ambient temperature sensor, PL 1.10 Item 21 and CN26 on the Main PWB. Install new components as necessary: • Ambient temperature sensor, PL 1.10 Item 21. • Main PWB, PL 1.10 Item 1. Status Indicator RAPs September 2006 03-650, 03-700 2-10 WorkCentre 4150...
Page 69 Install new components as necessary: • HDD harness, PL 1.10 Item 18. • HDD PWB, PL 1.10 Item 17. • HDD, PL 1.10 Item 11. • Main PWB, PL 1.10 Item 1. Status Indicator RAPs September 2006 03-800, 03-900 WorkCentre 4150 2-11...
Page 70 DADF PWB, PL 5.20 Item 6. Install new components as necessary: • Main PWB, PL 1.10 Item 1. • NIC PWB, PL 1.10 Item 13. • Main PWB, PL 1.10 Item 1. Status Indicator RAPs September 2006 03-910, 03-920 2-12 WorkCentre 4150...
Page 71 Install new components as necessary: • Tray connector, PL 7.15 Item 32 or PL 7.20 Item 17. • Tray PWB, PL 7.20 Item 6. • Main PWB, PL 1.10 Item 1. Status Indicator RAPs September 2006 03-940, 950, 960, 03-970 WorkCentre 4150 2-13...
Page 72 Status Indicator RAPs September 2006 03-940, 950, 960, 03-970 2-14 WorkCentre 4150...
Page 73 11. If necessary, install new components: • Tray elevating motor, PL 7.20 Item 7. • Main PWB, PL 1.10 Item 1. • Tray cassette, PL 7.10 Item 1. Status Indicator RAPs September 2006 04-100, 04-200, 300, 400 WorkCentre 4150 2-15...
Page 74 • Main BLDC motor, PL 4.20 Item 2. • Right cover assembly, PL 7.30 Item 1. • Main PWB, PL 1.10 Item 1. • Main PWB, PL 1.10 Item 1. Status Indicator RAPs September 2006 04-500, 04-800 2-16 WorkCentre 4150...
Page 75 Check the wiring between the SMPS fan and CON2 on Power Supply Unit 2. Install new components as necessary: • SMPS fan, PL 4.15 Item 18. • Power supply unit 2, PL 1.10 Item 4. Status Indicator RAPs September 2006 04-910 WorkCentre 4150 2-17...
Page 76 Status Indicator RAPs September 2006 04-910 2-18 WorkCentre 4150...
Page 77 DADF scan motor assembly, PL 5.25 Item 10. • Document transport assembly, PL 5.10 Item 2. • Duplex motor assembly, PL 5.25 Item 4. • Document transport assembly, PL 5.10 Item 2. Status Indicator RAPs September 2006 05-100, 05-200 WorkCentre 4150 2-19...
Page 78 DADF scan motor, PL 5.25 Item 12. • DADF scan motor assembly, PL 5.25 Item 10. • Duplex motor assembly, PL 5.25 Item 4. • Document transport assembly, PL 5.10 Item 2. Status Indicator RAPs September 2006 05-300, 05-400 2-20 WorkCentre 4150...
Page 79 Between CN1 on the DADF Sensor PWB and CN3 on the DADF PWB. If necessary, install new components: • DADF PWB, PL 5.20 Item 6. • DADF sensor PWB, PL 5.20 Item 4. • Document transport assembly, PL 5.10 Item 2. Status Indicator RAPs September 2006 05-500, 05-600 WorkCentre 4150 2-21...
Page 80 DADF sensor PWB, PL 5.20 Item 4. • DADF scan motor, PL 5.25 Item 12. • DADF scan motor assembly, PL 5.25 Item 10. • Document transport assembly, PL 5.10 Item 2. Status Indicator RAPs September 2006 05-700, 05-900 2-22 WorkCentre 4150...
Page 81 Document transport assembly, PL 5.10 Item 2. • DADF PWB, PL 5.20 Item 6. • DADF sensor PWB, PL 5.20 Item 4. • Document transport assembly, PL 5.10 Item 2. Status Indicator RAPs September 2006 05-920, 05-930 WorkCentre 4150 2-23...
Page 82 Enter dC330 code 05-400. Check the platen cover sensor (Q05-400), PL 14.10 Item Check the wiring between the platen cover sensor and CN3 on the Scanner PWB. If necessary, install a new platen cover sensor, PL 14.10 Item 12. Status Indicator RAPs September 2006 2-24 WorkCentre 4150...
Page 83 Check the wiring between the LSU and CN5 on the Main PWB. Install new components as necessary: • LSU, PL 6.10 Item 1. • Main PWB, PL 1.10 Item 1. Status Indicator RAPs September 2006 06-100, 06-200 WorkCentre 4150 2-25...
Page 84 Status Indicator RAPs September 2006 06-100, 06-200 2-26 WorkCentre 4150...
Page 85 1 paper low sensor, PL 7.15 Item 2. • Main PWB, PL 1.10 Item 1. If necessary, install new components: • Main PWB, PL 1.10 Item 1. • Tray 1 cassette assembly, PL 7.10 Item 1. Status Indicator RAPs September 2006 07-100, 07-110 WorkCentre 4150 2-27...
Page 86 Registration roll, PL 4.15 Item 1. • Registration roll idler, PL 4.15 Item 7. 15. If necessary, install new components: • Tray feed assembly, PL 8.10 Item 1. • Main PWB, PL 1.10 Item 1. Status Indicator RAPs September 2006 07-120, 07-130 2-28 WorkCentre 4150...
Page 87 If necessary, install new components: • Tray PWB, PL 7.20 Item 6. • Main PWB, PL 1.10 Item 1. • Tray cassette, PL 7.10 Item 1. Status Indicator RAPs September 2006 07-200, 300, 400, 07-210, 310, 410 WorkCentre 4150 2-29...
Page 88 Tray 2. Code 08-920. • Tray 3. Code 08-930. • Tray 4. Code 08-940. 11. Check the wiring between the tray feed motor and CN4 on the Tray PWB. Status Indicator RAPs September 2006 07-220, 320, 420, 07-230, 330, 430 2-30 WorkCentre 4150...
Page 89 10. Check the wiring between the tray feed sensor and CN10 on the Tray PWB. If necessary, install a new feed sensor, PL 7.25 Item 14. Status Indicator RAPs September 2006 07-230, 330, 430, 07-231, 331, 431 WorkCentre 4150 2-31...
Page 90 Tray nudger roll, PL 8.10 Item 12. • Tray feed motor, PL 7.20 Item 9. • Tray PWB, PL 7.20 Item 6. • Tray assembly, PL 7.20 Item 1. Status Indicator RAPs September 2006 07-231, 331, 431, 07-500 2-32 WorkCentre 4150...
Page 91 Registration roll, PL 4.15 Item 1. • Registration roll idler, PL 4.15 Item 7. 13. If necessary, install new components: • Paper transport assembly, PL 8.20 Item 1. • Main PWB, PL 1.10 Item 1. Status Indicator RAPs September 2006 07-530 WorkCentre 4150 2-33...
Page 92 Status Indicator RAPs September 2006 07-530 2-34 WorkCentre 4150...
Page 93 PWB. Install new components as necessary, PL 4.15. 16. Clean the registration roll, PL 4.15 Item 1 and the registration roll idler, PL 4.15 Item 7. Install new components as necessary. 17. Install new components as necessary: Status Indicator RAPs September 2006 08-100 WorkCentre 4150 2-35...
Page 94 Transport roll idlers, PL 10.15 Item 19. 11. Install new components as necessary: • Fuser, PL 10.25 Item 1. • Exit assembly, PL 10.15 Item 1. • Main PWB, PL 1.10 Item 1. Status Indicator RAPs September 2006 08-200, 300, 400, 08-500 2-36 WorkCentre 4150...
Page 95 Duplex roll idlers, PL 10.15 Item 9. 12. If necessary, install new components: • Exit assembly, PL 10.15 Item 1. • Right cover assembly, PL 7.30 Item 1. • Main PWB, PL 1.10 Item 1. Status Indicator RAPs September 2006 08-600, 08-610 WorkCentre 4150 2-37...
Page 96 Check that the duplex feed roll idlers, PL 7.35 Item 6 are clean and rotate freely. Install new components as necessary, PL 7.35. 10. If necessary, install new components: • Right cover assembly, PL 7.30 Item 1. • Main PWB, PL 1.10 Item 1. Status Indicator RAPs September 2006 08-620, 08-700 2-38 WorkCentre 4150...
Page 97 Main PWB. If necessary, install a new xerographic module connector, PL 4.15 Item Install new components as necessary: • Xerographic module, PL 9.10 Item 1. • Main PWB, PL 1.10 Item 1. Status Indicator RAPs September 2006 09-100, 09-200 WorkCentre 4150 2-39...
Page 98 Check the wiring between the xerographic module connector, PL 4.15 Item 17 and CN11 on the Main PWB. If necessary, install a new xerographic module connector, PL 4.15 Item Install a new xerographic module, PL 9.10 Item 1. Status Indicator RAPs September 2006 09-210, 09-220 2-40 WorkCentre 4150...
Page 99 Check the wiring between the CRUM PWB, PL 4.15 Item 15 and CN11 in the Main PWB. Install new components as necessary: • Toner module, PL 9.10 Item 2. • CRUM PWB, PL 4.15 Item 15. • Main PWB, PL 1.10 Item 1. Status Indicator RAPs September 2006 09-230, 09-240, 09-250, 09-500, 09-300 WorkCentre 4150 2-41...
Page 100 Check the wiring between the CRUM PWB, PL 4.15 Item 15 and CN11 in the Main PWB. Install new components as necessary: • Xerographic module, PL 9.10 Item 1. • CRUM PWB, PL 4.15 Item 15. • Main PWB, PL 1.10 Item 1. Status Indicator RAPs September 2006 09-310, 09-320, 09-330, 09-340, 09-600 2-42 WorkCentre 4150...
Page 101 Main PWB. If necessary, install a new xerographic module connector, PL 4.15 Item Install new components as necessary: • Xerographic module, PL 9.10 Item 1. • Main PWB, PL 1.10 Item 1. Status Indicator RAPs September 2006 09-400, 09-700 WorkCentre 4150 2-43...
Page 102 Refer to Wiring Diagram 5. Perform the following: Refer to Wiring Diagram 5. Perform the following: Ensure that the toner module, PL 9.10 Item 2 is the correct Xerox toner module for the Ensure that the xerographic module, PL 9.10 Item 1 is the correct Xerox xerographic machine.
Page 103 Check the wiring between CON4 on Power Supply Unit 2 and CN7 on the Main PWB. Install new components as necessary: • Fuser assembly, PL 10.25 Item 1. • Main PWB, PL 1.10 Item 1. • HVPS, PL 1.10 Item 2. Status Indicator RAPs September 2006 10-100, 200, 10-300 WorkCentre 4150 2-45...
Page 104 Install new components as necessary: • Fuser assembly, PL 10.25 Item 1. • Power supply unit 2, PL 1.10 Item 4. • Main PWB, PL 1.10 Item 1. • HVPS, PL 1.10 Item 2. Status Indicator RAPs September 2006 10-400 2-46 WorkCentre 4150...
Page 105 11. If necessary, install new components: • Document entrance motor, PL 12.15 Item 5. • Entrance motor, PL 12.15 Item 5. • Finisher PWB, PL 12.10 Item 8. • Finisher PWB, PL 12.10 Item 8. Status Indicator RAPs September 2006 12-100, 12-200 WorkCentre 4150 2-47...
Page 106 Check that the finisher PWB DIP switch settings are correct. Refer to the 12A Finisher PWB DIP Switch Settings RAP. 10. If necessary, install new components: • Exit motor, PL 12.20 Item 10. • Finisher PWB, PL 12.10 Item 8. Status Indicator RAPs September 2006 12-300, 12-400 2-48 WorkCentre 4150...
Page 107 Check that the finisher PWB DIP switch settings are correct. Refer to the 12A Finisher PWB DIP Switch Settings RAP. If necessary, install a new finisher PWB, PL 12.10 Item 8. Status Indicator RAPs September 2006 12-500, 12-600, 610 WorkCentre 4150 2-49...
Page 108 Check that the finisher PWB DIP switch settings are correct. Refer to the 12A Finisher PWB DIP Switch Settings RAP. 10. If necessary, install new components as necessary: • Front jogger assembly, PL 12.30 Item 27. • Finisher PWB, PL 12.10 Item 8. Status Indicator RAPs September 2006 12-700, 12-710 2-50 WorkCentre 4150...
Page 109 Finisher PWB, PL 12.10 Item 8. • Front support finger assembly, PL 12.25 Item 21. • Rear support finger assembly, PL 12.25 Item 22. • Finisher PWB, PL 12.10 Item 8. Status Indicator RAPs September 2006 12-720, 12-730 WorkCentre 4150 2-51...
Page 110 Examine the sheet of staples that have been fed to the staple forming part of the sta- pler, by opening the forming plate, Figure 2. Check that the first two staples have been partially formed. Status Indicator RAPs September 2006 12-740, 12-750 2-52 WorkCentre 4150...
Page 111 PL 12.35 Item 2. Forming plate If necessary, install a new finisher PWB, PL 12.10 Item 8. fully closed Forming plate open Figure 2 Staple cartridge closed Primed staples Figure 1 Staple cartridge open Status Indicator RAPs September 2006 12-750 WorkCentre 4150 2-53...
Page 112 PWB DIP Switch Settings RAP. If necessary, install new components: • Stacker tray motor, PL 12.45 Item 20. • Finisher PWB, PL 12.10 Item 8. Figure 1 DIP switch settings Status Indicator RAPs September 2006 12-760, 12A 2-54 WorkCentre 4150...
Page 113 If necessary, install new components: • Scanner drive motor assembly, PL 14.10 Item 4. • Scanner PWB, PL 14.10 Item 15. • CCD module, PL 14.10 Item 2. • Scanner assembly, PL 14.10 Item 1. Status Indicator RAPs September 2006 14-100 WorkCentre 4150 2-55...
Page 114 Status Indicator RAPs September 2006 14-100 2-56 WorkCentre 4150...
Page 115 15-500 Session Timeout The machine does not have enough memory to prepare the next job. The user has not touched a key within in the designated time frame. Resend the email. Status Indicator RAPs September 2006 15-100 to 15-500 WorkCentre 4150 2-57...
Page 116 The POP3 server requires authentication to be enabled. Enable authentication. Refer to the System Administration Guide. Install new components as necessary: • NIC PWB, PL 1.10 Item 13. • Main PWB, PL 1.10 Item 1. Status Indicator RAPs September 2006 15-100 to 15-500 2-58 WorkCentre 4150...
Page 117 The network cable is not connected. Go to the 03-910 MCB to NIC Communications Fault RAP. 17-300 Network Card is not Installed The network card is not installed. Go to the 03-910 MCB to NIC Communications Fault RAP. Status Indicator RAPs September 2006 17-100 to 610 WorkCentre 4150 2-59...
Page 118 TCP / IP Settings. Disable dynamic addressing. Switch off, then switch on the machine. Re-enable dynamic addressing. If the fault persists, again disable dynamic addressing. Assign a new static IP address. Status Indicator RAPs September 2006 17-700 to 810 2-60 WorkCentre 4150...
Page 119 20-500 Memory Full The fax data memory is full. Delete any unnecessary documents awaiting transmission, or wait until more memory becomes available, or split the current Fax in to smaller units. Status Indicator RAPs September 2006 20-100 to 20-900 WorkCentre 4150 2-61...
Page 120 If sent faxes are blank or light, make sure that the scanner lock is completely unlocked. Install new components as necessary: • Fax PWB module, PL 1.10 Item 14. • Main PWB, PL 1.10 Item 1. Status Indicator RAPs September 2006 2-62 WorkCentre 4150...
Page 121 Enter dC330 code 06-300 to run the LSU fan, PL 6.10 Item 3. Go to the relevant procedure: • Squeaks. • Enter dC330 code 06-100 to run the LSU motor. • Unusual Noise from the Scanner Assembly. Status Indicator RAPs September 2006 WorkCentre 4150 2-63...
Page 122 Check the position of the scanner drive motor and associated gears, PL 14.10 Item 4. • Ensure the CCD module, PL 14.10 Item 2, moves freely. • Install new components as necessary, PL 14.10. Status Indicator RAPs September 2006 2-64 WorkCentre 4150...
Page 123 Install new components as necessary: • Fuser fan, PL 4.15 Item 27. • Main PWB, PL 1.10 Item 1. Duplex Fan 1 Go to the 04-800 Duplex Fan 1 Locked RAP. Status Indicator RAPs September 2006 OF2, OF3 WorkCentre 4150 2-65...
Page 124 Perform the Scan Edge Print test, GP 18. • Main PWB, PL 1.10 Item 1. If the test fails, clean the document glass. If necessary, install a new scanner top cover assembly, PL 14.10 Item 24. Status Indicator RAPs September 2006 OF3, OF4 2-66 WorkCentre 4150...
Page 125 IQ18 DADF Lead Edge Offset RAP ................3-18 IQ19 Poor Registration RAP ................... 3-18 Image Quality Specifications IQS 1 Solid Area Density ....................3-19 IQS 2 Skew ........................3-20 IQS 3 Registration ......................3-20 Image Quality September 2006 WorkCentre 4150...
Page 126 Image Quality September 2006 WorkCentre 4150...
Page 127: Iq1 Image Quality Entry Rap
IQ18 DADF Lead Edge Offset RAP Offsetting A previous image that was not removed from the fuser roll 1, 5 • IQ19 Poor Registration RAP. during the cleaning cycle. The image is repeated at regular intervals. Image Quality September 2006 WorkCentre 4150...
Page 128 (LSU). Grey dusting with four line pattern Skips, smears, print damage. Pattern (duplex), Figure 2. Blank copy 0% area coverage. Background defects, black spots, black lines, scratches, beads. Image Quality September 2006 WorkCentre 4150...
Page 129 Figure 2 Test pattern 3, 11 and 19 Figure 1 Test pattern 1, 2, 9, 10, 17 and 18 Image Quality September 2006 WorkCentre 4150...
Page 130 Figure 3 Test pattern 4 and 12 Figure 4 Test pattern 5 and 13 Image Quality September 2006 WorkCentre 4150...
Page 131 Figure 5 Test pattern 6 and 14 Figure 6 Test pattern 7 and 15 Image Quality September 2006 WorkCentre 4150...
Page 132: Iq2 Blank Copies Rap
Figure 7 Test pattern 8 and 16 • Install a new HVPS, PL 1.10 Item 2. • Install a new side cover assembly, PL 7.30 Item 1. If necessary, install a new main PWB, PL 1.10 Item 1. Image Quality September 2006 IQ1, IQ2 WorkCentre 4150...
Page 133: Iq3 Black Copies Or Prints Rap
Check the wiring between CON1 on the HVPS and the terminal assembly, PL 4.15 Item 13. • Scanner assembly, PL 14.10 Item 1. • If necessary, install a new HVPS, PL 1.10 Item 2. • Main PWB, PL 1.10 Item 1. Image Quality September 2006 IQ3, IQ4 WorkCentre 4150...
Page 134: Iq5 Vertical Black Lines Or Bands Rap
Refer to Wiring Diagram 3. Check that the harness between the LSU and the main PWB is correctly and securely connected. Install new components as necessary: • Xerographic module, PL 9.10 Item 1. • Toner module, PL 9.10 Item 2. • LSU, PL 6.10 Item 1. Image Quality September 2006 IQ5, IQ6 3-10 WorkCentre 4150...
Page 135: Iq7 Light Image Rap
LSU, PL 6.10 Item 1. Refer to Wiring Diagram 2. Perform the following: • Check the wiring between CON1 on the HVPS and the terminal assembly, PL 4.15 Item 13. Image Quality September 2006 WorkCentre 4150 3-11...
Page 136: Iq8 Dark Image Rap
If necessary, clean the spring contacts. If necessary, install a new terminal assembly, PL 4.15 Item 13. • Check the wiring between the HVPS and the terminal assembly, PL 4.15 Item 13. • Install a new HVPS, PL 1.10 Item 2. Image Quality September 2006 IQ8, IQ9 3-12 WorkCentre 4150...
Page 137: Iq10 Ghost Images Rap
– Ensure that the paper tray settings match the paper or media size in the trays. Ensure the media is within specification. Refer to GP 9 Paper and Media Spec- ifications. Image Quality September 2006 IQ10 WorkCentre 4150 3-13...
Page 138: Iq11 Stains On Back Of Paper Rap
Check the wiring between CON2 on the HVPS and the fuser assembly. • If necessary, install a new HVPS, PL 1.10 Item 2. If necessary, go to the 10-100, 200 Open Fuser Error/Low Heat Error RAP. Image Quality September 2006 IQ11, IQ12 3-14 WorkCentre 4150...
Page 139: Iq13 Partial Blank Image (Not Periodic) Rap
PL 7.35 Item 19 126mm (4.9 inches) Heat roller Fuser assembly PL 10.26 Item 13 155mm (6.1 inches) Pressure roller Fuser assembly PL 10.26 Item 23 Install new components as necessary. Image Quality September 2006 IQ13, IQ14 WorkCentre 4150 3-15...
Page 140: Iq15 Different Image Density (Left And Right) Rap
57mm (2.2 inches) Transfer roller Transfer roller PL 7.35 Item 19 126mm (4.9 inches) Heat roller Fuser assembly PL 10.26 Item 13 155mm (6.1 inches) Pressure roller Fuser assembly PL 10.26 Item 23 Image Quality September 2006 IQ15, IQ16 3-16 WorkCentre 4150...
Page 141: Iq17 Periodic Printing Defects Check Rap
If the defect appears to be fuser related, ensure that the paper tray settings match the paper or media size in the trays. Also, ensure the media is within specification. Refer to GP 9 Paper and Media Specifications. Image Quality September 2006 IQ16, IQ17 WorkCentre 4150 3-17...
Page 142: Iq18 Dadf Lead Edge Offset Rap
Enter dC131 code 05-100. Adjust the offset as necessary. • ADJ 8.2 Side Edge Registration Adjustment. If the fault is still present, install a new document transport assembly, PL 5.15 Item 1. Image Quality September 2006 IQ18, IQ19 3-18 WorkCentre 4150...
Page 143: Iqs 1 Solid Area Density
1.0 areas on the copy of the test pattern, must be as dark or darker than the 0.8 ref- erence on the solid area density scale. Refer to Figure 1. Figure 1 Solid area density Corrective Action Go to the IQ1 Image Quality Entry RAP. Image Quality September 2006 IQS 1 WorkCentre 4150 3-19...
Page 144: Iqs 2 Skew
Max: +/-2.5mm (7/64 inch) per 250mm (10 inches) (+/-1%) Lead edge 4mm (5/32 inches) +/- 3mm (1/8 inches) Top edge 4mm (5/32 inches) +/- 3mm (1/8 inches) Corrective Action Go to the IQ19 Poor Registration RAP. Image Quality September 2006 IQS 2, IQS 3 3-20 WorkCentre 4150...
Page 145 REP 10.3 Duplex Solenoid Assembly and Duplex Gate ..........4-45 REP 10.4 Exit Drive Assembly ..................4-46 REP 10.5 Fuser Assembly Components................. 4-47 REP 10.6 Fuser Connector ..................... 4-50 REPs 12 - Finisher REP 12.1 Finisher Removal .................... 4-51 Repairs and Adjustments September 2006 WorkCentre 4150...
Page 146 Repairs and Adjustments September 2006 WorkCentre 4150...
Page 147: Rep 1.1 Power Supply Unit 1 And Hvps
1. The power input harness from power supply unit 2 has a white male connector. This connects into the white female connector (CON51) on power supply unit 1. Replacement is the reverse of the removal procedure. Repairs and Adjustments September 2006 REP 1.1 WorkCentre 4150...
Page 148: Rep 1.2 Main Pwb
11. If a new main PWB is to be installed, remove the fax holder, PL 1.10 Item 24 from the old main PWB. 12. If a new main PWB is to be installed, remove the MSOK, PL 1.10 Item 25 from the old main PWB. Repairs and Adjustments September 2006 REP 1.2 WorkCentre 4150...
Page 149: Rep 1.3 Power Supply Unit 2
Remove power supply 2 from the support cage, PL 1.10 Item 10. Replacement Replacement is the reverse of the removal procedure. Remove 4 screws, then the front door assembly. Figure 1 Front door removal Repairs and Adjustments September 2006 REP 1.3 WorkCentre 4150...
Page 150 Repairs and Adjustments September 2006 REP 1.3 WorkCentre 4150...
Page 151: Rep 2.1 User Interface Assembly
Figure 2 UI assembly removal Replacement Replacement is the reverse of the removal procedure. Use a flat bladed screwdriver to carefully lift both front corners of the UI inlay. Figure 1 UI inlay removal Repairs and Adjustments September 2006 REP 2.1 WorkCentre 4150...
Page 152 Repairs and Adjustments September 2006 REP 2.1 WorkCentre 4150...
Page 153 Release all harnesses from the cable clamps on the main drive assembly. Carefully disconnect the connector from each clutch. Tray 1 pickup clutch Bypass feed clutch (2 black wires). (2 red wires). Figure 1 Preparation Repairs and Adjustments September 2006 REP 4.1 WorkCentre 4150...
Page 154 Ensure that the correct harness is connected to each clutch, refer to Figure 1. Remove the rear exit cover. Figure 1 Rear exit cover removal Replacement Replacement is the reverse of the removal procedure. Repairs and Adjustments September 2006 REP 4.1, REP 4.2 4-10 WorkCentre 4150...
Page 155 • Gear, PL 5.25 Item 20. • Clutch shaft, PL 5.25 Item 21. Remove 1 screw, then the infill cover. Figure 1 DADF communication harness Raise the DADF. Repairs and Adjustments September 2006 REP 5.1 WorkCentre 4150 4-11...
Page 156 Pull up the DADF. Remove the front cover, Figure 4. Remove 1 screw. Unclip the front cover, then remove the front cover. Figure 2 DADF removal Figure 4 Front cover removal Repairs and Adjustments September 2006 REP 5.1 4-12 WorkCentre 4150...
Page 157 Remove the input tray, Figure 6. Figure 7 Preparation Remove the input tray. Ensure the harness is released through the hole in the frame. Disconnect CN3. Figure 6 Input tray removal Repairs and Adjustments September 2006 REP 5.1 WorkCentre 4150 4-13...
Page 158 Carefully twist the front of the Remove 1 E-clip, 1 bearing, frame to release the duplex guide. then the feed roll assembly. Figure 9 Duplex guide removal Figure 11 Feed roll assembly removal Repairs and Adjustments September 2006 REP 5.1 4-14 WorkCentre 4150...
Page 159 Disconnect CN1. Figure 12 Preparation Figure 14 Preparation 14. Remove the document transport, Figure 13. If necessary, remove 4 screws. Remove the document transport. Figure 13 Document transport removal Repairs and Adjustments September 2006 REP 5.1 WorkCentre 4150 4-15...
Page 160 17. Remove the duplex gate, Figure 16. Remove the duplex gate. Remove the lower feed assembly. Figure 16 Duplex gate removal Remove 3 screws. Figure 15 Lower feed assembly removal Repairs and Adjustments September 2006 REP 5.1 4-16 WorkCentre 4150...
Page 161 Remove 4 screws, then the drive gear cover. Remove 2 screws, then the left guide. Figure 17 Guide removal Disconnect the registration clutch inline connector. Figure 18 Drive gear cover removal Repairs and Adjustments September 2006 REP 5.1 WorkCentre 4150 4-17...
Page 162 The door open switch connects to the red wires. Ensure the 3 ground harnesses are installed onto the document transport assembly. Remove 2 screws, then the duplex motor assembly. Figure 20 Duplex motor assembly removal Repairs and Adjustments September 2006 REP 5.1 4-18 WorkCentre 4150...
Page 163 Disconnect all CNs on the DADF PWB. Feed gate in slot Position the rear of the link arm below the peg on the feed roll assembly. Figure 22 DADF feed gate Repairs and Adjustments September 2006 REP 5.1, REP 5.2 WorkCentre 4150 4-19...
Page 164 Remove 2 screws. Hold the scan sensor Carefully remove the DADF PWB. actuator to the left. Figure 1 DADF PWB removal Replacement Replacement is the reverse of the removal procedure. Repairs and Adjustments September 2006 REP 5.2 4-20 WorkCentre 4150...
Page 165: Rep 6.1 Lsu
Remove the cable tie. ground harness. Remove the exit guide assembly and exit assembly, REP 10.2. Figure 1 Remove the LSU Replacement Replacement is the reverse of the removal procedure. Repairs and Adjustments September 2006 REP 6.1 WorkCentre 4150 4-21...
Page 166: Rep 6.2 Lsu Fan
Remove the rear LSU fan duct, PL 6.10 Item 4. Remove the LSU fan, Figure 1. Disconnect the Pull out the LSU fan. inline connector. Figure 1 LSU fan removal Repairs and Adjustments September 2006 REP 6.2 4-22 WorkCentre 4150...
Page 167: Rep 7.1 Tray 1 Feed Assembly
Remove the tray feed gear and the retard roll Remove the feed head support gear. spring. Figure 2 Spring and retard pad removal Remove the E-clip. Figure 1 Gear removal Repairs and Adjustments September 2006 REP 7.1 WorkCentre 4150 4-23...
Page 168 1 paper empty sensor. Remove the tray 1 feed assembly. Use a flat bladed screwdriver to push the back right dowel through the machine frame. Figure 4 Remove the tray 1 feed assembly Repairs and Adjustments September 2006 REP 7.1 4-24 WorkCentre 4150...
Page 169: Rep 7.2 Tray 2, 3 And 4 Sensors And Tray Up Limit Switch
NOTE: The paper transport assembly and tray feed assembly are removed as a unit. Reinstall the tray 1 feed assembly. Locate the drive shaft through the hole in the machine frame. Figure 5 Reinstalling the tray 1 feed assembly Repairs and Adjustments September 2006 REP 7.1, REP 7.2 WorkCentre 4150 4-25...
Page 170 10. Prepare to remove the paper transport and tray feed unit, Figure 2. Remove one screw, then the gear cover. Remove 4 screws marked A. Figure 2 Tray frame preparation Repairs and Adjustments September 2006 REP 7.2 4-26 WorkCentre 4150...
Page 171 Figure 4 Unit separation. 14. Remove the relevant sensor or tray up limit switch. Refer to Figure 4. 15. If necessary, remove the transport roll gear. Refer to Figure 4. Repairs and Adjustments September 2006 REP 7.2 WorkCentre 4150 4-27...
Page 172 Hold the feed head horizontal. Locate the drive shaft through the hole in the tray module frame. Lift the corner of the tray module. Figure 5 Replacement Repairs and Adjustments September 2006 REP 7.2 4-28 WorkCentre 4150...
Page 173: Rep 7.3 Tray 1 Paper Size Detect Pwb
1 near empty sensor inline connector. Remove the tray 1 paper size detect assembly, Figure 1. Remove 3 screws. Remove the tray 1 paper size detect assembly. Figure 1 Removal Repairs and Adjustments September 2006 REP 7.3 WorkCentre 4150 4-29...
Page 174: Rep 7.4 Tray 2 To 4 Paper Size Detect Pwb
Remove the tray paper size detect assembly. Figure 1 Removal Remove the paper size detect PWB from the housing (2 screws). Replacement Replacement is the reverse of the removal procedure. Repairs and Adjustments September 2006 REP 7.4 4-30 WorkCentre 4150...
Page 175: Rep 8.1 Right Cover Assembly
Replacement is the reverse of the removal procedure. Use a flat bladed screwdriver to carefully dis- Remove the KL-clip, then the connect the connector on the bypass feed bypass feed clutch. clutch. Figure 1 Preparation Repairs and Adjustments September 2006 REP 8.1 WorkCentre 4150 4-31...
Page 176: Rep 8.2 Registration Roll And Guide Components
Remove paper tray 1. Remove the fuser assembly, REP 10.1. Remove the exit tray assembly, PL 28.10 Item 1 or the finisher, REP 12.1. Remove the paper exit cover, PL 28.10 Item 4. Repairs and Adjustments September 2006 REP 8.2 4-32 WorkCentre 4150...
Page 177 Remove the E-clip, then the Figure 5 Actuator assembly removal bearing. 14. If necessary, remove the duplex jam 2 sensor actuator assembly, PL 8.15 Item 15. Figure 3 Preparation Repairs and Adjustments September 2006 REP 8.2 WorkCentre 4150 4-33...
Page 178 Remove the registration guide. Figure 8 Front bearing removal Figure 6 Registration guide removal 16. Remove the registration roll, Figure 7. Remove the registration roll. Figure 7 Registration roll removal Repairs and Adjustments September 2006 REP 8.2 4-34 WorkCentre 4150...
Page 179 Remove the ground clip. Remove the E-clip, then the bearing. Carefully release the Figure 9 Rear bearing removal rear tension spring. Carefully release the front tension spring. Figure 10 Tension springs Repairs and Adjustments September 2006 REP 8.2 WorkCentre 4150 4-35...
Page 180: Rep 8.3 Paper Transport Assembly
The actuators are different. Ensure that they are installed correctly, refer to PL 8.15. Remove 1 screw, then the bracket and Disconnect the bearing. inline connector. Figure 1 Preparation Repairs and Adjustments September 2006 REP 8.2, REP 8.3 4-36 WorkCentre 4150...
Page 181 Remove 2 screws. Remove 3 screws. Figure 2 Preparation Remove the paper transport assembly, Figure 3. Remove the paper transport assembly. Release 2 clips. Figure 3 Remove the paper transport assembly Repairs and Adjustments September 2006 REP 8.3 WorkCentre 4150 4-37...
Page 182: Rep 8.4 Speaker
Replacement is the reverse of the removal procedure. If a new retard is installed, reset the Replacement is the reverse of the removal procedure. HFSI count to zero. Go to GP 16 High Frequency Service Items. Repairs and Adjustments September 2006 REP 8.4, REP 8.5 4-38 WorkCentre 4150...
Page 183: Rep 8.6 Bypass Tray Feed Roll Assembly
Remove the feed roll assembly, Figure 3. Remove E-clip and bearing. Figure 1 Spring removal Remove the feed roll assembly. Remove E-clip and bearing. Figure 3 Feed roll removal Repairs and Adjustments September 2006 REP 8.6 WorkCentre 4150 4-39...
Page 184: Rep 8.7 Transport Roll Idler Assembly
Remove the transport roll idler assembly, PL 7.17 Item 5. Replacement Replacement is the reverse of the removal procedure. Figure 4 Position of feed gates Repairs and Adjustments September 2006 REP 8.6, REP 8.7 4-40 WorkCentre 4150...
Page 185: Rep 9.1 Toner Dispense Motor
Remove 4 screws. Remove 4 screws. Carefully disconnect the connector. Figure 1 Connector removal Figure 1 Toner dispense motor removal Replacement Replacement is the reverse of the removal procedure. Repairs and Adjustments September 2006 REP 9.1, REP 9.2 WorkCentre 4150 4-41...
Page 186: Rep 9.3 Terminal Assembly
Replacement is the reverse of the removal procedure. then remove the terminal assembly. Remove 1 screw. Remove 4 screws marked A. Figure 1 Terminal assembly removal Replacement Replacement is the reverse of the removal procedure. Repairs and Adjustments September 2006 REP 9.2, REP 9.3 4-42 WorkCentre 4150...
Page 187: Rep 10.1 Fuser Assembly
Remove 4 screws. Figure 2 Fuser assembly replacement If a new fuser assembly is installed, reset the HFSI count. Go to GP 16 High Frequency Figure 1 Fuser assembly removal Service Items. Repairs and Adjustments September 2006 REP 10.1 WorkCentre 4150 4-43...
Page 188: Rep 10.2 Exit Guide Assembly And Exit Assembly
Remove the exit assembly. Figure 2 Exit assembly removal Replacement Replacement is the reverse of the removal procedure. Remove the exit guide assembly. Release the harness. Figure 1 Exit guide assembly removal Repairs and Adjustments September 2006 REP 10.2 4-44 WorkCentre 4150...
Page 189: Rep 10.3 Duplex Solenoid Assembly And Duplex Gate
Release the front of the duplex gate (see CAUTION). Figure 2 Upper guide removal Remove 2 screws marked A, then the support bracket. Duplex gate (see NOTE) Figure 1 Support bracket removal Repairs and Adjustments September 2006 REP 10.3 WorkCentre 4150 4-45...
Page 190: Rep 10.4 Exit Drive Assembly
The 4 screws that secure the exit drive assembly must be installed in numerical order. Disconnect the inline connector. Figure 3 Duplex solenoid removal Replacement Replacement is the reverse of the removal procedure. Repairs and Adjustments September 2006 REP 10.3, REP 10.4 4-46 WorkCentre 4150...
Page 191: Rep 10.5 Fuser Assembly Components
Heat roller bearings, PL 10.26 Item 15. • Pressure roller bearings, PL 10.26 Item 22. Remove 2 springs. Carefully separate the Remove the 2 screws fuser assembly. marked A. Figure 1 Fuser assembly separation Repairs and Adjustments September 2006 REP 10.5 WorkCentre 4150 4-47...
Page 192 Locating tab Remove the carbon brush assembly. Carefully remove the heat roller assembly. Figure 2 Carbon brush removal Remove the bearings. Remove the front collar. Figure 3 Heat roller removal Repairs and Adjustments September 2006 REP 10.5 4-48 WorkCentre 4150...
Page 193 Remove 1 screw, then the front jam lever. Remove 3 screws, then Remove the front the input guide. bearing. Release the front bracket. Figure 4 Preparation Figure 5 Pressure roller bearing removal Repairs and Adjustments September 2006 REP 10.5 WorkCentre 4150 4-49...
Page 194 Disconnect CON3, CON8 and CON9 from power supply unit 2. Disconnect the ground connector. Figure 1 Fuser assembly separation Replacement Replacement is the reverse of the removal procedure. Repairs and Adjustments September 2006 REP 10.5, REP 10.6 4-50 WorkCentre 4150...
Page 195 Remove the finisher, Figure 1. Release the latch. Pull out the finisher until it latches in the second stop. Again, release the latch. Remove the finisher Figure 1 Finisher removal Repairs and Adjustments September 2006 REP 12.1 WorkCentre 4150 4-51...
Page 196 2 from the rear. Remove the left Disconnect the stacker top cover. sensor. Figure 1 Left cover removal Disconnect all connectors on the finisher PWB, PL 12.10 Item 8. Repairs and Adjustments September 2006 REP 12.2 4-52 WorkCentre 4150...
Page 197 If necessary, remove the exit sensor, PL 12.20 Item 7. Disconnect the exit sensor bulkhead connector. Remove the upper exit guide, PL 12.20 Figure 1 Preparation Item 2. Remove the lower exit guide, PL 12.20 Item 9. Repairs and Adjustments September 2006 REP 12.3 WorkCentre 4150 4-53...
Page 198 Figure 2 Exit roll removal 11. If necessary, remove the paper detector sensor, PL 12.20 Item 25. Replacement Replacement is the reverse of the removal procedure. Repairs and Adjustments September 2006 REP 12.3, REP 12.4 4-54 WorkCentre 4150...
Page 199 Figure 1 Front door assembly removal Figure 2 Rear cover Remove the top cover, PL 12.10 Item 7. Replacement Replacement is the reverse of the removal procedure. Repairs and Adjustments September 2006 REP 12.4 WorkCentre 4150 4-55...
Page 200 Prepare to remove the compiler assembly, Figure 1. Disconnect the bulkhead connector. Remove the E-clip, then the bearing. Remove the E-clip, then Remove 2 screws the pulley. marked A. Figure 1 Preparation Repairs and Adjustments September 2006 REP 12.5 4-56 WorkCentre 4150...
Page 201 Remove the compiler assembly. Remove 2 screws. Remove the exit shaft. Figure 2 Compiler assembly removal Figure 3 Exit shaft removal Remove the upper compiler cover, PL 12.30 Item 3. Repairs and Adjustments September 2006 REP 12.5 WorkCentre 4150 4-57...
Page 202 Disconnect the jogger motor. Remove 1 screw, then the jogger assembly. Disconnect the jogger home sensor. Remove 2 screws. Figure 4 Front or rear jogger assembly Repairs and Adjustments September 2006 REP 12.5 4-58 WorkCentre 4150...
Page 203 Remove 2 screws. Remove 2 E-clips, then the 2 rollers. Bracket. Remove the support finger from the bracket. Figure 3 Support finger removal Figure 1 Support finger and bracket assembly removal Repairs and Adjustments September 2006 REP 12.6 WorkCentre 4150 4-59...
Page 204 Before performing this procedure, refer to General Disassembly Precautions, GP 10. Remove the front jogger assembly and rear jogger assembly, REP 12.5. Remove the left cover, refer to REP 12.2. Repairs and Adjustments September 2006 REP 12.6, REP 12.7 4-60 WorkCentre 4150...
Page 205 Disconnect 3 bulk- head connectors. Remove 1 screw. Remove 1 screw. Figure 1 Preparation Remove 2 screws. Figure 2 Removal If necessary, remove the support finger motor, PL 12.25 Item 2. Repairs and Adjustments September 2006 REP 12.7 WorkCentre 4150 4-61...
Page 206 Figure 4 Ejector motor removal Figure 3 Ejector assembly removal Replacement Replacement is the reverse of the removal procedure. Ensure that the front support finger and rear support finger are aligned correctly. Repairs and Adjustments September 2006 REP 12.7 4-62 WorkCentre 4150...
Page 207 Remove the tray support, PL 12.45 Item 2. Remove the left cover, refer to REP 12.2. Disconnect the stacker tray motor inline connector, Figure 1. Disconnect the stacker tray inline connector. Figure 1 Inline connector Repairs and Adjustments September 2006 REP 12.8, REP 12.9 WorkCentre 4150 4-63...
Page 208 Stacker motor belt, PL 12.45 Item 29. • Worm wheel, PL 12.45 Item 24. • Worm gear, PL 12.45 Item 22. Replacement Replacement is the reverse of the removal procedure. Repairs and Adjustments September 2006 REP 12.9 4-64 WorkCentre 4150...
Page 209 Remove the exit tray assembly, PL 28.10 Item 1 or the finisher, REP 12.1. Remove the paper exit cover, PL 28.10 Item 4. Disconnect CN2, CN3 and CN4 Figure 1 Harness removal Repairs and Adjustments September 2006 REP 14.1 WorkCentre 4150 4-65...
Page 210 Remove 4 screws, then the front door Remove 4 screws. assembly. Figure 3 Front door removal Figure 4 Scanner removal Replacement Replacement is the reverse of the removal procedure. Repairs and Adjustments September 2006 REP 14.1 4-66 WorkCentre 4150...
Page 211 Remove the DADF. Perform REP 5.1, steps 1 to 3. If necessary, pull out the finisher, refer to REP 12.1. Unhook both sides of the scanner top cover assembly. Figure 1 Top cover removal Repairs and Adjustments September 2006 REP 14.2 WorkCentre 4150 4-67...
Page 212 Unclip the platen cover sensor. Figure 3 CCD module removal Figure 2 Platen cover sensor removal Remove the scanner PWB: Disconnect CN2, CN3, CN6 and CN7. Remove 2 screws, then the scanner PWB. Repairs and Adjustments September 2006 REP 14.2 4-68 WorkCentre 4150...
Page 213 Figure 5 Drive belt removal Remove the scanner drive motor assembly (3 screws). 10. Remove the drive belt pulley, PL 14.10 Item 9. 11. Remove the timing gear, PL 14.10 Item 25. Repairs and Adjustments September 2006 REP 14.2 WorkCentre 4150 4-69...
Page 214 Repairs and Adjustments September 2006 REP 14.2 4-70 WorkCentre 4150...
Page 215 To correctly set up the machine. Procedure All adjustments to the machines settings are made via dC131 NVM Read/Write and GP 4 Sys- tem Administration Tools. Go to the relevant procedure. Repairs and Adjustments September 2006 ADJ 1.1 WorkCentre 4150 4-71...
Page 216 Repairs and Adjustments September 2006 ADJ 1.1 4-72 WorkCentre 4150...
Page 217 3mm (0.1 inch). Assemble the input tray assembly. Use the DADF to make 10 copies of a document. Check the registration, refer to IQS 3 Registration. If necessary, re-adjust the registration. Repairs and Adjustments September 2006 ADJ 5.1 WorkCentre 4150 4-73...
Page 218 Repairs and Adjustments September 2006 ADJ 5.1 4-74 WorkCentre 4150...
Page 219 Measure the distance between the lead edge of the paper and the ABC line on the printed test pattern, Figure 1. Figure 1 Test pattern 7 If the distance measured is not 12.7mm (0.5 inch) +/-3mm (1/8 inches), perform the Adjustment. Repairs and Adjustments September 2006 ADJ 8.1 WorkCentre 4150 4-75...
Page 220 NOTE: A change of 12 will change the registration by approximately 1mm (0.04 inch) Save the adjustment. Select Save. Select OK. Prepare to check the adjustment. Select Close. Select Diagnostic Routines. Select Other Routines. Perform again the Check. Repairs and Adjustments September 2006 ADJ 8.1, ADJ 8.2 4-76 WorkCentre 4150...
Page 221 If the distance measured is not 12.7mm (0.5 inch) +/-3mm (1/8 inches), perform the inch) Adjustment. Save the adjustment. Select Save. Select OK. Prepare to check the adjustment. Select Close. Select Diagnostic Routines. Select Other Routines. Perform again the Check. Repairs and Adjustments September 2006 ADJ 8.2 WorkCentre 4150 4-77...
Page 222 Repairs and Adjustments September 2006 ADJ 8.2 4-78 WorkCentre 4150...
Page 223 PL 12.10 Finisher frame....................5-29 PL 12.15 Duplex and Entry Components ................ 5-30 PL 12.20 Compiler and Exit Components ............... 5-31 PL 12.25 Support Finger Assembly ................5-32 PL 12.30 Jogger and Paddle Assembly ................5-33 Parts Lists September 2006 WorkCentre 4150...
Page 224 Parts Lists September 2006 WorkCentre 4150...
Page 225 – 144N00139 Memory DIMM (256 Mb) – Stand off (Not Spared) 019N00909 FAX holder – MSOK (Not Spared) – OSOK (Not Spared) – Foreign device interface harness (P/O PL 31.10 Item 2) Parts Lists September 2006 PL 1.10 WorkCentre 4150...
Page 226 Left hand PWB membrane 018N00194 All clear key 029N00351 Interrupt key 029N00352 Stop key 029N00353 Start key 003N01010 Right PWB membrane 152N11712 Left keys PWB harness 152N11713 Right keys PWB harness 140N63145 Right keys PWB Parts Lists September 2006 PL 2.10 WorkCentre 4150...
Page 227 Side cover interlock switch actuator (P/O PL 4.15 Item 12) – Side cover interlock switch housing (P/O PL 4.15 Item 12) – Side cover interlock switch panel (P/O PL 4.15 Item 12) Parts Lists September 2006 PL 4.15 WorkCentre 4150...
Page 228 Spring (P/O PL 4.20 Item 1) – Cable clamp (Not Spared) – Harness (P/O PL 4.20 Item 1) 007N01516 Toner dispense gear assembly 007N01499 Agitator gear assembly 007N01503 Mixer gear assembly 007N01558 Xerographic module base gear assembly Parts Lists September 2006 PL 4.20 WorkCentre 4150...
Page 229 Actuator (P/O PL 5.10 Item 1) – Spring (P/O PL 5.10 Item 1) – Sensor harness (P/O PL 5.10 Item – Platen cover (P/O PL 5.10 Item 1) – Idler cover (P/O PL 5.10 Item 1) Parts Lists September 2006 PL 5.10 WorkCentre 4150...
Page 230 Item 23) – Lower duplex guide (P/O PL 5.15 Item 23) – Idlers (P/O PL 5.15 Item 23) NOTE: This is a HFSI. To reset the HFSI count, go to GP 16. Parts Lists September 2006 PL 5.15 WorkCentre 4150...
Page 231 Exit roll bearing (P/O PL 5.20 Item – Bearing (P/O PL 5.20 Item 1) – Scan motor harness (P/O PL 5.20 Item 1) NOTE: This is a HFSI. To reset the HFSI count, go to GP 16. Parts Lists September 2006 PL 5.20 WorkCentre 4150...
Page 232 Roll bearing (P/O PL 5.25 Item 1) 050N00500 Duplex gate (REP 5.1) – Spring (P/O PL 5.25 Item 1) – Actuator (P/O PL 5.25 Item 1) – Actuator (P/O PL 5.25 Item 1) Parts Lists September 2006 PL 5.25 5-10 WorkCentre 4150...
Page 233 PL 6.10 LSU Item Part Description 062N00271 LSU (REP 6.1) – Ground harness (Not Spared) 127N07486 LSU fan (REP 6.2) – LSU fan duct (Not Spared) Parts Lists September 2006 PL 6.10 WorkCentre 4150 5-11...
Page 234 Bracket (P/O PL 7.10 Item 1) – Bush (P/O PL 7.10 Item 1) 007N01527 Elevator gear 007N01528 Drive gear – Casette frame (P/O PL 7.10 Item 1) – E-Clip (P/O PL 7.10 Item 1) Parts Lists September 2006 PL 7.10 5-12 WorkCentre 4150...
Page 235 Right hand base (REF: PL 7.17) (Not Spared) – Not used – Casette (REF: PL 7.10) – Rear panel (Not Spared) 005N01085 Pick-up clutch (CL08-810) – K-L Clip (Not Spared) 152N11714 Tray connector Parts Lists September 2006 PL 7.15 WorkCentre 4150 5-13...
Page 236 Spring holder (P/O PL 7.17 Item 5) – Bearing (P/O PL 7.17 Item 5) – E-clip (P/O PL 7.17 Item 5) – Transport roll Idler (P/O PL 7.17 Item 5) – Spring (P/O PL 7.17 Item 5) Parts Lists September 2006 PL 7.17 5-14 WorkCentre 4150...
Page 237 – Bearing (P/O PL 7.20 Item 1) 130N01464 Paper size detect assembly (REP 7.3) – Grounding strip (P/O PL 7.20 Item – Harness (P/O PL 7.20 Item 1) 002N02580 Grounding strip Parts Lists September 2006 PL 7.20 WorkCentre 4150 5-15...
Page 238 NOTE: 1. The tray feed sensor and the SCF door sensor component control codes are common, (Tray 2 Q08-200), (Tray 3 Q08-300), (Tray 4 Q08-400). NOTE: 2. This is a HFSI. To reset the HFSI count, go to GP Parts Lists September 2006 PL 7.25 5-16 WorkCentre 4150...
Page 239 Side cover (P/O PL 7.30 Item 1) – Bypass tray (REF: PL 7.40 Item 1) – Label (P/O PL 7.30 Item 1) – Duplex assembly (REF: PL 7.35 Item 1) 120N00500 Actuator assembly Parts Lists September 2006 PL 7.30 WorkCentre 4150 5-17...
Page 240 Harness cover (P/O PL 7.35 Item 1) – Side cover (REF: PL 7.30 Item 1) 152N11710 Duplex harness NOTE: This is a HFSI. To reset the HFSI count, go to GP 16. Parts Lists September 2006 PL 7.35 5-18 WorkCentre 4150...
Page 241 Side guide right (P/O PL 7.40 Item 050N00495 Exit tray – Top cover (P/O PL 7.40 Item 1) – Bypass label (P/O PL 7.40 Item 1) – Lower cover (P/O PL 7.40 Item 1) Parts Lists September 2006 PL 7.40 WorkCentre 4150 5-19...
Page 242 Harness (P/O PL 8.10 Item 1) – Spring (Not Spared) – Tray up limit switch (P/O PL 8.10 Item 1) (REP 7.2) NOTE: This is a HFSI. To reset the HFSI count, go to GP 16. Parts Lists September 2006 PL 8.10 5-20 WorkCentre 4150...
Page 243 Registration guide housing (P/O PL 8.15 Item 1) 022N02278 Registration sensor actuator assembly (REP 8.2) 120N00501 Feed sensor actuator assembly (REP 8.2) 120N00502 Duplex jam 2 sensor actuator assembly (REP 8.2) Parts Lists September 2006 PL 8.15 WorkCentre 4150 5-21...
Page 244 – KL-Clip (P/O PL 8.20 Item 1) 009N01603 Spring clutch – Bush (P/O PL 8.20 Item 1) NOTE: This is a HFSI. To reset the HFSI count, go to GP 16. Parts Lists September 2006 PL 8.20 5-22 WorkCentre 4150...
Page 245 Toner module, see below for variants – 006R01274 Worldwide metered – 006R01275 North America/Europe sold – 006R01276 DMO West/XING sold NOTE: This is a HFSI. To reset the HFSI count, go to GP 16. Parts Lists September 2006 PL 9.10 WorkCentre 4150 5-23...
Page 246 Exit assembly (REF: PL 10.15 Item 1) (REP 10.2) – Exit guide assembly (Not Spared) (REP 10.2) – Exit drive assembly (REF: PL 10.20 Item 1) – Fuser assembly (REF: PL 10.25 Item 1) (REP 10.1) Parts Lists September 2006 PL 10.10 5-24 WorkCentre 4150...
Page 247 Sensor cover (P/O PL 10.15 Item 1) 017N00266 Actuator – Exit guide (P/O PL 10.15 Item 1) 007N01559 Gear 007N01513 Gear – Static eliminator (P/O PL 10.15 Item – Exit assembly bracket (Not Spared) Parts Lists September 2006 PL 10.15 WorkCentre 4150 5-25...
Page 248 Fuser idler gear (A) – E-Clip (P/O PL 10.20 Item 1) 007N01512 Exit idler gear (C) 002N02575 Motor harness – Fan blade (P/O PL 10.20 Item 1) – Mounting plate (P/O PL 10.20 Item Parts Lists September 2006 PL 10.20 5-26 WorkCentre 4150...
Page 249 Spring (P/O PL 10.25 Item 10) – Fusing unit (P/O PL 10.25 Item 1) 152N11709 AC Fuser harness NOTE: This is a HFSI. To reset the HFSI count, go to GP 16. Parts Lists September 2006 PL 10.25 WorkCentre 4150 5-27...
Page 250 NOTE: 1. This is a HFSI. To reset the HFSI count, go to GP NOTE: 2. If a new heat roller assembly is installed, also install a new heat roller collar, PL 10.26 Item 16. Parts Lists September 2006 PL 10.26 5-28 WorkCentre 4150...
Page 251 Hook (Not Spared) – Guide (Not Spared) – Pin (Not Spared) – Shaft (Not Spared) – Spring (Not Spared) – Left cover assembly (Not Spared) – PWB Access cover (Not Spared) Parts Lists September 2006 PL 12.10 WorkCentre 4150 5-29...
Page 252 Entry actuator (Not Spared) – Idler (Not Spared) – Leaf spring (Not Spared) – Document entry guide (Not Spared) – Duplex guide (Not Spared) – Magnet catch plate (Not Spared) 023N01155 Drive belt Parts Lists September 2006 PL 12.15 5-30 WorkCentre 4150...
Page 253 Spring (Not Spared) – Paddle bracket (Not Spared) – Gear 18T (P/O PL 12.20 Item 33) – Pin (Not Spared) – Harness (P/O PL 12.20 Item 33) 022N02276 Compiler assembly (REP 12.5) Parts Lists September 2006 PL 12.20 WorkCentre 4150 5-31...
Page 254 E-Clip (P/O PL 12.25 Item 21) & (PL 12.25 Item 22) – Support finger assembly (Not Spared) (REP 12.7) 019N00922 Front support finger assembly (REP 12.6) 019N00923 Rear support finger assembly (REP 12.6) Parts Lists September 2006 PL 12.25 5-32 WorkCentre 4150...
Page 255 Compiler front frame (P/O PL 12.30 Item 27) 007N01497 Paddle gear 56T 038N00494 Front jogger assembly (REP 12.5) 038N00493 Rear jogger assembly (REP 12.5) E-Clip (P/O PL 12.30 Item 27) & (PL 12.30 Item 28) Parts Lists September 2006 PL 12.30 WorkCentre 4150 5-33...
Page 256 PL 12.35 Stapler Assembly Item Part Description – Stapler guide (Not Spared) 029N00373 Stapler assembly – Stapler bracket (Not Spared) 029N00371 Stapler Cartridge – Staple refill (Not Spared) Parts Lists September 2006 PL 12.35 5-34 WorkCentre 4150...
Page 257 E-Clip (P/O PL 12.40 Item 16) – Cam (P/O PL 12.40 Item 16) – Link (P/O PL 12.40 Item 16) – Spring (P/O PL 12.40 Item 16) 019N00924 Ejector assembly (REP 12.7) Parts Lists September 2006 PL 12.40 WorkCentre 4150 5-35...
Page 258 Worm wheel (REP 12.9) – Worm shaft (Not Spared) – Motor bracket (Not Spared) – Motor support bracket (Not Spared) – Pulley (Not Spared) 023N01156 Belt (REP 12.9) – PWB access cover (Not Spared) Parts Lists September 2006 PL 12.45 5-36 WorkCentre 4150...
Page 259 Ejector assembly (REF: PL 12.40) – Jogger and Paddle assembly (REF: PL 12.30) – Duplex and Entry components (REF: PL 12.15) – Finisher frame (REF: PL 12.10) – Stapler assembly (REF: PL 12.35) Parts Lists September 2006 PL 12.50 WorkCentre 4150 5-37...
Page 260 Scanner drive belt (REP 14.2) 002N02582 CVT glass assembly – Scanner top cover (P/O PL 14.10 Item 24) (REP 14.2) 002N02581 Scanner top cover assembly (REP 14.2) 007N01537 Timing gear (REP 14.2) Parts Lists September 2006 PL 14.10 5-38 WorkCentre 4150...
Page 261 Bracket (P/O PL 20.10 Item 6) 140N63142 FAX PWB – Screw (P/O PL 20.10 Item 6) 002N02560 FAX module (P/O PL 31.10 Item 1) (See Note) NOTE: For FAX kits, see PL 31.10 Item 1 Parts Lists September 2006 PL 20.10 WorkCentre 4150 5-39...
Page 262 PL 26.10 Consumables and Tools Item Part Description 600T02252 Ethernet crossover cable (PWS to network controller) 600T02299 Screwdriver Parts Lists September 2006 PL 26.10 5-40 WorkCentre 4150...
Page 263 Tray (P/O PL 28.10 Item 1) – Lower tray (P/O PL 28.10 Item 1) 009N01593 Spring (P/O PL 28.10 Item 1) NOTE: Refer to PL 12.10 - PL 12.45 for the finisher covers. Parts Lists September 2006 PL 28.10 WorkCentre 4150 5-41...
Page 264 Removal Kits Item Part Description 097N01527 Fax kit (Parallel) (see Note) – 097N01526 Fax (Serial) (see Note) 097S03772 Foreign device interface kit NOTE: For the FAX module, see PL 20.10 Item 6. Parts Lists September 2006 PL 31.10 5-42 WorkCentre 4150...
Page 265 003N00967 PL 5.10 007N01505 PL 4.20 003N01004 PL 5.10 007N01506 PL 4.20 003N01005 PL 7.10 007N01507 PL 4.20 003N01006 PL 2.10 007N01508 PL 4.20 003N01007 PL 2.10 007N01509 PL 4.20 Parts Lists September 2006 Part Number Index WorkCentre 4150 5-43...
Page 266 PL 8.20 PL 7.25 009N01603 PL 8.20 022N02232 PL 7.15 009N01604 PL 8.20 PL 7.25 009N01605 PL 5.25 PL 8.10 PL 7.25 022N02233 PL 10.26 009N01615 PL 7.10 022N02234 PL 7.35 Parts Lists September 2006 Part Number Index 5-44 WorkCentre 4150...
Page 267 PL 1.10 038N00502 PL 7.17 112N00221 PL 1.10 050N00488 PL 7.10 113N01303 PL 4.15 050N00489 PL 12.45 113N01304 PL 12.10 050N00490 PL 12.45 115N00860 PL 12.20 050N00491 PL 12.45 PL 7.35 Parts Lists September 2006 Part Number Index WorkCentre 4150 5-45...
Page 268 PL 8.20 140N63205 PL 1.10 PL 8.15 144N00138 PL 1.10 PL 8.10 144N00139 PL 1.10 PL 7.20 152N11705 PL 1.10 PL 7.15 152N11706 PL 4.15 PL 5.10 152N11708 PL 10.25 Parts Lists September 2006 Part Number Index 5-46 WorkCentre 4150...
Page 269 PL 2.10 152N11713 PL 2.10 152N11714 PL 7.15 PL 7.20 152N11715 PL 5.25 152N11716 PL 14.10 152N11717 PL 14.10 152N11731 PL 1.10 152N11732 PL 4.15 600T02252 PL 26.10 600T02299 PL 26.10 Parts Lists September 2006 Part Number Index WorkCentre 4150 5-47...
Page 270 Parts Lists September 2006 Part Number Index 5-48 WorkCentre 4150...
Page 271 NVM Read/Write....................6-37 dC132 NVM Initialization ....................6-41 dC305 UI Test ......................... 6-43 dC330 Component Control ..................... 6-43 dC606 Internal Print Test Patterns .................. 6-49 Change Tags Change Tags........................6-51 Machine Tags........................6-51 General Procedures and Information September 2006 WorkCentre 4150...
Page 272 General Procedures and Information September 2006 WorkCentre 4150...
Page 273: Gp 1 Diagnostics Entry
Print Test Patterns • Shading Test (GP 15) • Scan Edge Print (GP 18) How to Exit From Diagnostics Touch the Exit button to exit from the dC procedures. General Procedures and Information September 2006 GP 1 WorkCentre 4150...
Page 274 SA/KO Dust Off System Counters Dust Off dC305 UI Test User Interface Button Test Audio Tone Test LED Indicator Test Touch Area Test Display Pixel Test Video Memory Test Reset User Interface General Procedures and Information September 2006 GP 1 WorkCentre 4150...
Page 275 Component Control Other Routines dC001 Reset Auditron Master PIN dC606 Print Test Patterns 1-19 Shading Test (GP 15) Shade and Print Report Print Last Shade Report Scan Edge Print (GP 18) General Procedures and Information September 2006 GP 1 WorkCentre 4150...
Page 276: Gp 2 Fault Codes And History Files
GP 3. Touch the ‘Error Messages’ tab on the UI, then select, as appropriate: • All Faults. • Active Messages - status codes and a status message. • Event Log. General Procedures and Information September 2006 GP 2 WorkCentre 4150...
Page 277: Gp 3 Machine Status
Total Impressions Machine Details Customer Support Supplies Number Machine Serial Number System Serial Number System Software Version Customer Asset TAG Number Xerox Asset TAG Number Machine Hardware Options Configuration Machine Software Versions Usage Counters Marking Meters Paper Tray Status Tray Status...
Page 278: Gp 4 System Administration Tools
0 - 120 Hours / 0 - 59 Minutes System Administrator Machine Configuration Do not print configuration report at Reports power on. Print Configuration report at power on. SMTP Log LDAP Log General Procedures and Information September 2006 GP 4 WorkCentre 4150...
Page 279 Text / Photo / Photo and Text Lighten / Darken Background Suppression On / Off Colour Mode Black and White / Full Colour Original Size Added Fax Features Fax Sending Features Priority Send General Procedures and Information September 2006 GP 4 WorkCentre 4150...
Page 280 US English / French / German / Spanish / Italian / Dutch / Brazilian Portuguese / Danish / Swedish / Finnish / Norwegian / Greek / Hungarian / Turkish / Czech / Polish / Russian / Romanian General Procedures and Information September 2006 GP 4 6-10 WorkCentre 4150...
Page 281 Table 5 Access and Accounting Function Level 1 Level 2 Level 3 Level 4 Access and Accounting Authentication Mode Xerox Standard Accounting On / Off Network Accounting On / Off Auditron On / Off Foreign Device Interface On / Off...
Page 282 Feed Rollers Counter Reset Feed Roller - Tray 1 Reset Counter to 0 Feed Roller - Tray 2 Reset Counter to 0 Feed Roller - Tray 3 Reset Counter to 0 General Procedures and Information September 2006 GP 4 6-12 WorkCentre 4150...
Page 283 On Demand Image Over- Enable / Disable write Supplies Telephone Number Embedded Fax Enable / Disable Customer Asset Tag Number Xerox Asset Tag Number Table 12 Software Reset Table 10 Power Saver Administration Function Level 1 Function Level 1 Level 2...
Page 284 Email / Fax Forward Off / Forward To Fax / Forward To Email Receive Mode Telephone / Fax / Answering Machine/ Secure Receive Off / On Remote Code Off / On General Procedures and Information September 2006 GP 4 6-14 WorkCentre 4150...
Page 285 Auto Print / Off cast Report / Multipoll Report Error Correction Mode Off / On Table 15 On Demand Image Overwrite Function Level 1 On Demand Image Overwrite Start General Procedures and Information September 2006 GP 4 WorkCentre 4150 6-15...
Page 286: Gp 5 Reports
Last 40 Error Messages All Accounting Reports • System Configuration • All Above The machine will print the Auditron list and Xerox Standard Accounting list. • Billing/Meters Email Send • Auditron This report shows specific information concerning scan to email activities.
Page 287: Gp 6 Firmware Upgrade
Check that the machine has been successfully upgraded. Power Consumption Avg. 800W (Print/Copy) Power Save Consumption Avg. 35W Recommended System Pentium IV 1.2 Ghz, 64Mb RAM Requirement General Procedures and Information September 2006 GP 6, GP 7 WorkCentre 4150 6-17...
Page 288 Optical Resolution (H x V) 600 x 600 dpi Developing Voltage (DEV) -450V to -600V DC +/-5% Multi Copy 1 to 999 Detack Voltage -3000 to +3000V DC +/-5% General Procedures and Information September 2006 GP 7 6-18 WorkCentre 4150...
Page 289: Gp 8 Dadf Document Feeding Specifications
+24V, +5V and +3.3V Weight 50gsm - 105gsm (12.5lb - 28lb) Thickness 0.075mm - 0.13mm Curl Less than 5mm Input tray capacity 50 sheets of 80gsm (20lbs) paper General Procedures and Information September 2006 GP 7, GP 8 WorkCentre 4150 6-19...
Page 290: Gp 9 Paper And Media Specifications
X (see NOTE 2) NOTE 3) Statement Print/Copy 5.5 x 8.5 X (see X (see NOTE: Must be standard Xerox transparencies. NOTE 2) NOTE 3) Envelope Specification A6 CARD Print 105 x 148.5 4.13 x 5.85 Refer to Table 4 for the envelope sizes that can be used in the machine.
Page 291: Gp 10 General Disassembly Precautions
Do not overtighten. If a new thread is cut, the plastic component will lose the ability to hold the screw. This also applies to metal components. General Procedures and Information September 2006 GP 9, GP 10 WorkCentre 4150 6-21...
Page 292: Gp 11 Service Information
Use this test to verify that the SRAM used by the video controller on the user interface is work- ing correctly. After starting this test, each video SRAM location will be validated. Reset User Interface This procedure will reset the user interface. General Procedures and Information September 2006 GP 11, GP 12 6-22 WorkCentre 4150...
Page 293: Gp 13 Installation Space Requirements
Machine with the DADF raised = 1315 mm (51.7 inches) Machine Weight • Basic machine = 45Kg (99lb) • Each additional tray = 11.85Kg (26lb) • Finisher = 10.5Kg (23lb) General Procedures and Information September 2006 GP 12, GP 13 WorkCentre 4150 6-23...
Page 294 178 / 7 NOTE: The machine depth dimension does not include the stand stabilizing feet. The machine with finisher dimensions include the stacker tray. Front Figure 1 Installation plan General Procedures and Information September 2006 GP 13 6-24 WorkCentre 4150...
Page 295: Gp 14 Glossary Of Terms, Acronyms And Abbreviations
Where possible unit designations as appear in ISO 1000 (International Organization for Stan- Customer Call Assistance dardization) and Xerox Standard MN2-905 have been used. All measurements appear in ISO Charged Coupled Device units followed by any conversion in brackets e.g.; 22.5 mm (0.885 inches)
Page 296 Daylight Saving Time FCOT First Copy Out Time Dial Tone Functional Description Digital Transmit Command Feature Enablement Key DTMF Dual Tone Multiple Frequency Feature Enhancement Request Density Units Foreign Interface Device General Procedures and Information September 2006 GP 14 6-26 WorkCentre 4150...
Page 297 ITU -T International Telecommunications Union - Telecommunication HTTP Hyper Text Transfer Protocol Job Based Accounting (Network Accounting) Hybrid User Interface JBIG Joint Bi-Level Image Experts Group file interchange format General Procedures and Information September 2006 GP 14 WorkCentre 4150 6-27...
Page 298 Next Generation Infrastructure (new files and mail servers) Modular Jack Network Interface Card. Converts the data to a form suitable for trans- millimetre mission and reception. Uses ARP and RARP. General Procedures and Information September 2006 GP 14 6-28 WorkCentre 4150...
Page 299 PPD Minidrivers PPD minidrivers are available in Windows operating systems (from Win- dows 95 onwards). With these, a Xerox - supplied PPD file is used in Original Equipment Manufacturer conjunction with an operating system supplied driver ton create a Post- On Going Maintenance Script driver tailored for a specific device.
Page 300 Semi-Active Retard feeder Star (includes DC / NC and DC / NC / Fax) Software Compatibility Database Standard Test Pattern Second Cassette Feeder Switch Software Configuration Management SW or S/W Software General Procedures and Information September 2006 GP 14 6-30 WorkCentre 4150...
Page 301 Technical Programme Manager Xerographic Replacement Unit Transmissive LCD Liquid Crystal Display lit from the back Xerox Standard Accounting Toner Reproduction Curve Xerox Unique Login enables use of the xerox corporate directory Train Technical Service Hours Transmit Subscriber Identification Teletype Terminal...
Page 302: Gp 15 Shading Test
Touch the OK button to reset the count value to zero. For details of high frequency service items, refer to SCP 5 Subsystem Maintenance. Figure 1 Shading profile General Procedures and Information September 2006 GP 15, GP 16 6-32 WorkCentre 4150...
Page 303: Gp 17 Restriction Of Hazardous Substances (Rohs)
Polybrominated Diphenyl Ethers (PBDE’s) • Polybrominated Biphenyls (PBB’s) Identification of a RoHS Compliant Machine Xerox will maintain a central list of RoHS compliant machines. This general procedure is for information only. All WorkCentre 4150F machines are RoHS compliant. General Procedures and Information...
Page 304 General Procedures and Information September 2006 GP 17, GP 18 6-34 WorkCentre 4150...
Page 305: Dc001 Reset Auditron Master Pin
If the protocol report shows a fault and go to the 20-100 to 20-900 Fax Faults RAP. if the proto- col report does not show a fault, go to the 20A Fax Faults Without a Code RAP. General Procedures and Information September 2006 dC001, dC109 WorkCentre 4150 6-35...
Page 306 Called terminal identification Confirmation to receive Call indicator Calling subscriber indentation CM terminator Call menu Calling tone Command repeat Called subscriber identified Continue to correct Response for continue to correct Disconnect General Procedures and Information September 2006 dC109 6-36 WorkCentre 4150...
Page 307: Dc131 Nvm Read/Write
When the values of an editable NVM have been changed, switch off the machine, then Subaddress switch on the machine, to check and evaluate the changes made to the NVM. Training check Transmitting subscriber identification General Procedures and Information September 2006 dC109, dC131 WorkCentre 4150 6-37...
Page 308 07-200 Top Registration The changed dimension of tray 0 to 60 (13 steps Tray 2 Simplex 2 top registration in simplex. / 0.5mm seg.) General Procedures and Information September 2006 dC131 6-38 WorkCentre 4150...
Page 309 Roller Life Page Tray 4 Duplex 4 top registration of 1st side in / 0.5mm seg.) Counter (1st side) duplex long and short. 08-160 Bypass Rubber (Read only) Pad Life Page Counter General Procedures and Information September 2006 dC131 WorkCentre 4150 6-39...
Page 310 (second) ture Offset temperature. 5 degree inter- 20-300 Ring On Time Ring on time. 0 to 99msec. vals) 20-310 Ring Off Time Ring off time. 0 to 99 msec. General Procedures and Information September 2006 dC131 6-40 WorkCentre 4150...
Page 311: Dc132 Nvm Initialization
NVM Mach Var DADF Counter NVM Mach Var Platen 20-910 FAX Total Total of received fax 0-0xffffffff NVM Auditron Receive Counter pages. NVM Crash Recovery NVM Completed Job Log General Procedures and Information September 2006 dC131, dC132 WorkCentre 4150 6-41...
Page 312 Switch off the machine, then switch on the machine. Table 2 Fax NVM Fax SA/KO All Fax Configuration Settings Fax file type Category Reformat Directories Dial Directories Group Directories Junk Directories Logo Directories General Procedures and Information September 2006 dC132 6-42 WorkCentre 4150...
Page 313: Dc305 Ui Test
Table 10 Output Codes 04 • Table 11 Output Codes 05 • Table 12 Output Codes 06 • Table 13 Output Codes 08 • Table 14 Output Codes 09 General Procedures and Information September 2006 dC305, dC330 WorkCentre 4150 6-43...
Page 314 To exit diagnostics mode, GP 1, select the Call Close Out button. 05-150 DADF Gate Sensor DADF document gate sensor (Q05- High = document present 150), detects if a document is Low = no document present. General Procedures and Information September 2006 dC330 6-44 WorkCentre 4150...
Page 315 1 detects if there is paper present in Low = paper present is less than 25%. Low = paper in tray low tray 4. General Procedures and Information September 2006 dC330 WorkCentre 4150 6-45...
Page 316 High = paper present 12-810 Paddle Home Sensor Detects when the paddle is at the High = home at the exit sensor (Q08-600). Low = no paper home position. Low = not home General Procedures and Information September 2006 dC330 6-46 WorkCentre 4150...
Page 317 Energizes the tray 3 pick up clutch On/Off. ward. (CL08-830). 04-310 Duplex Motor Backward Energizes the duplex motor (MOT04-300) On/Off. 08-840 T4 Pick-Up Clutch Energizes the tray 4 pick up clutch to On/Off. backwards. (CL08-840). General Procedures and Information September 2006 dC330 WorkCentre 4150 6-47...
Page 318 Energizes the exit motor to run at the On/Off. 20-030 DTMF 8 Line1 Emits DTMF 8 on line 1. On/Off. same speed as the IOT. (MOT12-110) 20-031 DTMF 9 Line1 Emits DTMF 9 on line 1. On/Off. General Procedures and Information September 2006 dC330 6-48 WorkCentre 4150...
Page 319: Dc606 Internal Print Test Patterns
Emits V.34 28800 bps on line 1. On/Off. 20-061 V.34 31200 bps Line1 Emits V.34 31200 bps on line 1. On/Off. 20-062 V.34 33600 bps Line1 Emits V.34 33600 bps on line 1. On/Off. General Procedures and Information September 2006 dC330, dC606 WorkCentre 4150 6-49...
Page 320 General Procedures and Information September 2006 dC330, dC606 6-50 WorkCentre 4150...
Page 321: Change Tags
Repair: Install this tag as a repair, at the failure of a component. Optional: Install as a customer option or a field engineering decision. Situational: Install as the situation demands. Manufacturing: Cannot be installed in the field. Refurbishing only. General Procedures and Information September 2006 Change Tags, Machine Tags WorkCentre 4150 6-51...
Page 322 General Procedures and Information September 2006 Change Tags, Machine Tags 6-52 WorkCentre 4150...
Page 323 7 Wiring Data Wiring Diagrams Wiring Diagrams......................PWB Connector location PWB Connectors......................7-21 Wiring Data September 2006 WorkCentre 4150...
Page 324 Wiring Data September 2006 WorkCentre 4150...
Page 325 Connectors shown in part have reference to other wiring diagrams as necessary. • Where necessary, components have references to show additional connections to them. • Relevant parts list references are shown. Wiring Data September 2006 Wiring Diagrams WorkCentre 4150...
Page 326 Wiring Diagram 1 Figure 1 Wiring Diagram 1 Wiring Data September 2006 Wiring Diagrams WorkCentre 4150...
Page 327 Wiring Diagram 2 Figure 2 Wiring Diagram 2 Wiring Data September 2006 Wiring Diagrams WorkCentre 4150...
Page 328 Wiring Diagram 3 Figure 3 Wiring Diagram 3 Wiring Data September 2006 Wiring Diagrams WorkCentre 4150...
Page 329 Wiring Diagram 4 Figure 4 Wiring Diagram 4 Wiring Data September 2006 Wiring Diagrams WorkCentre 4150...
Page 330 Wiring Diagram 5 Figure 5 Wiring Diagram 5 Wiring Data September 2006 Wiring Diagrams WorkCentre 4150...
Page 331 Wiring Diagram 6 Figure 6 Wiring Diagram 6 Wiring Data September 2006 Wiring Diagrams WorkCentre 4150...
Page 332 Wiring Diagram 7 Figure 7 Wiring Diagram 7 Wiring Data September 2006 Wiring Diagrams 7-10 WorkCentre 4150...
Page 333 Wiring Diagram 8 Figure 8 Wiring Diagram 8 Wiring Data September 2006 Wiring Diagrams WorkCentre 4150 7-11...
Page 334 Wiring Diagram 9 Figure 9 Wiring Diagram 9 Wiring Data September 2006 Wiring Diagrams 7-12 WorkCentre 4150...
Page 335 Wiring Diagram 10 Figure 10 Wiring Diagram 10 Wiring Data September 2006 Wiring Diagrams WorkCentre 4150 7-13...
Page 336 Wiring Diagram 11 Figure 11 Wiring Diagram 11 Wiring Data September 2006 Wiring Diagrams 7-14 WorkCentre 4150...
Page 337 Wiring Diagram 12 Figure 12 Wiring Diagram 12 Wiring Data September 2006 Wiring Diagrams WorkCentre 4150 7-15...
Page 338 Wiring Diagram 13 Figure 13 Wiring Diagram 13 Wiring Data September 2006 Wiring Diagrams 7-16 WorkCentre 4150...
Page 339 Wiring Diagram 14 Figure 14 Wiring Diagram 14 Wiring Data September 2006 Wiring Diagrams WorkCentre 4150 7-17...
Page 340 Wiring Diagram 15 Figure 15 Wiring Diagram 15 Wiring Data September 2006 Wiring Diagrams 7-18 WorkCentre 4150...
Page 341 Wiring Diagram 16 Figure 16 Wiring Diagram 16 Wiring Data September 2006 Wiring Diagrams WorkCentre 4150 7-19...
Page 342 Wiring Data September 2006 Wiring Diagrams 7-20 WorkCentre 4150...
Page 343 UI PWB, Figure 6. DADF PWB, Figure 7. DADF Sensor PWB, Figure 8. Finisher PWB, Figure 9. 10. Tray 2, 3 and 4 PWB, Figure 10. Figure 1 Power supply unit 1 Wiring Data September 2006 PWB Connectors WorkCentre 4150 7-21...
Page 344 Power Supply Unit 2 HVPS Location: PL 1.10 Item 4 Location: PL 1.10 Item 2 Figure 2 Power supply unit 2 Figure 3 HVPS Wiring Data September 2006 PWB Connectors 7-22 WorkCentre 4150...
Page 345 Main PWB Scanner PWB Location: PL 1.10 Item 1 Location: PL 14.10 Item 15 Figure 5 Scanner PWB Test points Figure 4 Main PWB Wiring Data September 2006 PWB Connectors WorkCentre 4150 7-23...
Page 346 UI PWB DADF PWB Location: PL 2.10 Item 4 Location: PL 5.20 Item 6 Figure 6 UI PWB Figure 7 DADF PWB Wiring Data September 2006 PWB Connectors 7-24 WorkCentre 4150...
Page 347 DADF Sensor PWB Finisher PWB Location: PL 5.20 Item 4 Location: PL 12.10 Item 8 Figure 8 DADF Sensor PWB Figure 9 Finisher PWB Wiring Data September 2006 PWB Connectors WorkCentre 4150 7-25...
Page 348 Tray PWB Location: PL 7.20 Item 6 Figure 10 Tray PWB Wiring Data September 2006 PWB Connectors 7-26 WorkCentre 4150...
Page 349 8 Accessories ACC 1 Foreign Device Interface PWB Checkout ............ACC 2 Foreign Device Interface Installation ..............Accessories September 2006 WorkCentre 4150...
Page 350 Accessories September 2006 WorkCentre 4150...
Page 351 Remove the infill cover, PL 1.10 Item 19. Carefully remove the foreign device interface push-out from the infill cover, Figure 1. Remove the push-out. Figure 1 Push-out removal Remove the rear cover, PL 28.10 Item 6. Accessories September 2006 ACC 1, ACC 2 WorkCentre 4150...
Page 352 Select ‘Access and Accounting’. Select ‘Authentication Mode’. Under Foreign Device Interface, select ‘On’. Select ‘Save’. In the Access and Accounting’ window, select ‘Foreign Device Interface Setup’. Correctly setup the foreign device interface. Exit System Admin Tools. Accessories September 2006 ACC 2 WorkCentre 4150...

Xerox WorkCentre 4150 Service Manual

1 Service Call Procedures

3 Image Quality

4 Repairs/Adjustments

6 General Procedures/Information

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