Toro Groundsmaster 5900 Series Service Manual page 98

Engine Installation (continued)
Yanmar Diesel Engine: Service and Repairs
10. Install the 24 Volt alternator/air conditioning compressor drive belt (see
Volt Alternator/Air Conditioning Compressor Drive Belt (page
11. Connect the supply and return fuel hoses to the fuel pump
Secure the clamp supporting the fuel hoses to the fuel pump mounting screw.
12. Connect wires and/or electrical connections to the engine assembly at the
following locations:
A. Four (4) connections at Yanmar engine harness
B. Oil pressure switch
C. Glow plugs
D. Electric starter
E. Alternator
F. Diesel Particulate Filter (DPF)
13. Install cooler frame assembly to machine frame. Tighten rear cooler frame
mounting fasteners first, followed by front fasteners.
14. Install the battery−disconnect switch bracket and connect wires and/or
electrical connections to the cooler frame assembly at the following locations:
A. Radiator fans (2)
B. Air filter service indicator
C. Oil cooler fans (2)
D. Windshield washer reservoir pump (GM 5910 only)
15. Install air intake hose. Tighten hose clamps from 10 to 11 N·m (90 to 100
in−lb).
16. Install upper and lower coolant hoses. Tighten hose clamps from 3 to 5 N·m
(30 to 45 in−lb). Close radiator drain and fill radiator and reservoir with
coolant (see machine Operator's Manual).
17. Replace all cable ties, clamps and clips removed during disassembly and
secure electrical harness. Check position of electrical harnesses, fuel lines
and hydraulic hoses for proper clearance with rotating, high temperature and
moving components.
18. Install hood (see Hood and Lower Shrouds (page
19. Check and adjust engine oil as needed.
20. Check and adjust hydraulic oil as needed.
21. Turn the batter−disconnect switch to the ON position.
22. Run engine and check for any leaks.
23. Operate hydraulic controls to properly fill hydraulic system (see
Hydraulic System (page
24. Install hood to machine (see
5–79)).
Hood and Lower Shrouds (page
Page 4–30
24
6–147)).
(Figure 26).
7–47)).
Charge
7–47)).
Groundsmaster ® 5900 & 5910
16227SL Rev B