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Toro Groundsmaster 5900 Series Installation Instructions Manual

Toro Groundsmaster 5900 Series Installation Instructions Manual

Rotary mower with cab
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EU Light Kit
Serial Number 400000000 and After Groundsmaster
Series Rotary Mower with Cab
Model No. 30653—Serial No. 400000000 and Up
This product complies with all relevant European directives. For details, please see the Declaration of Incorporation (DOI) at
the back of this publication.
Safety
Safety and Instructional Decals
Safety decals and instructions are easily visible to the operator and are located near any area of potential danger.
Replace any decal that is damaged or missing.
1. Brakes
Installation
Loose Parts
Use the chart below to verify that all parts have been shipped.
Procedure
1
2
3
4
© 2017—The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420
136-0007
Description
No parts required
No parts required
Flasher module
Wire harness
Switch
Auxiliary-brake decal
Right headlight mount
Left headlight mount
Cover panel
Plug
Right headlight assembly
Left headlight assembly
Register at www.Toro.com.
decal136-0007
Qty.
1
1
1
1
1
1
2
8
1
1
Form No. 3413-860 Rev A
®
5900 or 5910
Installation Instructions
Use
Prepare the machine.
Disconnect the battery.
Install the flasher module.
Install the headlights (for machines with
ROPS only).
Original Instructions (EN)
All Rights Reserved *3413-860* A
Printed in the USA

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Summary of Contents for Toro Groundsmaster 5900 Series

  • Page 1 Cover panel Install the headlights (for machines with ROPS only). Plug Right headlight assembly Left headlight assembly © 2017—The Toro® Company Register at www.Toro.com. Original Instructions (EN) All Rights Reserved *3413-860* A 8111 Lyndale Avenue South Printed in the USA...
  • Page 2 Procedure Description Qty. Right headlight mount Left headlight mount Right headlight assembly Left headlight assembly Bolt (1/2 x 1-1/4 inches) Install the headlights (for machines with a cab only). Nut (1/2 inch) Bolt (1/4 x 3/4 inch) Nut (1/4 inch) Cable tie Front wire harness Plate light...
  • Page 3: Preparing The Machine

    Preparing the Machine No Parts Required Procedure 1. Park the machine on a level surface. 2. Engage the parking brake. 3. Shut off the engine and remove the key. g038719 Figure 1 Disconnecting the Battery No Parts Required Procedure Turn the battery-disconnect switch to the O position.
  • Page 4 Installing the Flasher Module Parts needed for this procedure: Flasher module g186717 Figure 4 Wire harness 1. Switch 3. Knockout Switch 2. Auxiliary-brake decal Auxiliary-brake decal 4. Adhere the auxiliary-brake decal above the switch Procedure (Figure 5. Connect the new wire harness to the flasher module, 1.
  • Page 5 Installing the Headlights (for Machines with ROPS only) Parts needed for this procedure: Right headlight mount Left headlight mount Cover panel Plug Right headlight assembly Left headlight assembly g035974 Figure 7 Procedure 1. Headlight assembly 3. Previously removed fasteners 1. Unplug the wire harness from each existing headlight. 2.
  • Page 6 7. Route the wire harness through the bracket and under the operator platform (Figure 8. Connect the wire harness to both connectors that you unplugged from the existing headlights and connect the front turn signal connector to the platform wire harness (Figure 9.
  • Page 7 5. Connect the wire harness to both connectors that you unplugged from the existing headlights and connect the front turn signal connector to the platform wire harness (Figure 10). 6. Route the wire harness through the left headlight bracket and connect it to the left headlight (Figure 10).
  • Page 8 2. Remove the tail lights from the machine (Figure Installing the Rear Lights Parts needed for this procedure: Right pivot bracket Left pivot bracket Pivot arm Left lamp shroud Right lamp shroud g035978 Cable tie Figure 13 Clip 1. Tail light 2.
  • Page 9 4. Hold the pivot bracket on the rear of the left frame 6. Insert a roll pin in the pivot arm (Figure 17). and drill 3 holes (10 mm or 0.39 inch diameter) in the locations shown in Figure Note: You will not use the lower front hole in the pivot bracket.
  • Page 10 9. Install the left light to the shroud using 2 bolts (M6 x 14. Route the wire harness under the frame of the machine 30) and 2 nuts (M6) that you removed in 2 (Figure 19). and connect the other end of the tail-light wire harness to the machine wire harness.
  • Page 11 Installing the Signs and Serial Plate Parts needed for this procedure: Sign Serial plate Procedure 1. Adhere a sign on both sides of the machine (Figure 24). g037889 Figure 25 1. Serial plate, 6 mm (1/4 2. Stamp the serial number inch) above the bottom to the frame here.
  • Page 12: Operation

    Verifying that the Machine is in CE Mode No Parts Required Procedure 1. Start the machine. 2. From the InfoCenter main menu, navigate to the About screen (Figure 26). g188852 Figure 27 Operation Using the Light and Hazard Switches • Turn the key switch on and press the light switch to the position to activate the head lamps.
  • Page 13 Using the Auxiliary-Brake Switch Press and hold the auxiliary-brake switch to decrease the engine speed (Figure 28); release the switch to stop the deceleration and remain at the current engine speed. Note: You may use the switch intermittently to gradually slow the machine.
  • Page 14 The method of transmission shall be electronic transmittal. This machinery shall not be put into service until incorporated into approved Toro models as indicated on the associated Declaration of Conformity and in accordance with all instructions, whereby it can be declared in conformity with all relevant Directives.
  • Page 15 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
  • Page 16 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.

This manual is also suitable for:

Groundsmaster 5910 series