Inspect
• Flywheel for burning, scoring, warping, and wear.
Replace the flywheel if necessary. Do not machine
the flywheel.
• Flywheel ring gear for worn or broken teeth.
Flywheel Ring Gear Replacement
1. Use a torch to heat the gear around the entire
circumference, then drive the gear off the flywheel,
using care not to damage the flywheel.
N O T IC E : N e v e r h e a t s t a r t e r g e a r to r e d h e a t
a s t h is w ill c h a n g e m e t a l s t r u c t u r e .
O IL FILTER AND OIL COOLER
BYPASS VALVE
REPLACEMENT
Install or Connect (Figure 61)
1. Oil filter bypass valve. Tap into place, using a
16-mm socket.
2. Oil cooler bypass valve by pressing into place and
retaining with cup plug.
3. Oil filter.
CAMSHAFT INSTALLATION
Install or Connect (Figures 1 and 62)
• When a new camshaft is installed, replacement of
all hydraulic lifters, engine oil, and oil filter is rec
ommended.
1. Key (92).
2. Spacer (93), with the ID chamfer towards the cam
shaft.
3. Camshaft (95) (figure 1).
• Coat the camshaft lobes with " Molykote" or
equivalent.
• Lubricate the camshaft bearing journals with
engine oil.
• Insert the camshaft carefully into the block to
avoid damage to the camshaft bearings.
N O T IC E : R e f e r to "N o t i c e " o n p a g e 6 A 7 -1 .
4. Thrust plate (91) and bolts (86).
^
Tighten
• Bolts (86) to 23 N.m (17 lbs. ft.).
CRANKSHAFT INSTALLATION
- n -
Install or Connect (Figures 63 and 64)
N O T IC E : F o r s t e p s 5, 6, a n d 7 r e f e r to "N o
t i c e " o n p a g e 6 A 7 -1 .
2. Uniformly heat the flywheel gear to temperature
which will expand the gear to permit installation.
Temperature must not exceed 200° C (400° F).
3. As soon as the gear has been heated, install on
the flywheel.
TORSIONAL DAMPER
Inspect
• Oil seal contact area on the torsional damper shaft
for grooving and roughness. Replace if necessary.
• Always replace torsional dam per if crankshaft
breakage occurs.
ASSEMBLY
2. Crankshaft.
3. Lower main bearing inserts to the main bearing
caps.
W
/
INSTALLATION
F2474