GMC S Series 1994 Manuals

Manuals and User Guides for GMC S Series 1994. We have 1 GMC S Series 1994 manual available for free PDF download: Repair Manual

GMC S Series 1994 Repair Manual (919 pages)

Light Duty Truck Unit

Brand: GMC | Category: Trucks | Size: 20.17 MB

Section Oa General Information

7
Section 1D2 Hd6/Hr6-He Air Conditioning Compressor

40
- Metric Thread Size Information
  42
- Minor Compressor Repair Procedures
  42
- Unit Repair
  42
- Compressor Shaft Seal Replacement
  47
- Major Compressor Repair Procedures
  47
- Seal Leak Detection
  47
- Compressor Pressure Relief Valve
  49
- Compressor Leak Testing
  50
  - Unit Repair
    53
- Control Switches
  50
Section 1D4 Sd-7H15 Air Conditioning Compressor

64
- Inspectio N
  
  65
  - Disassembly of the Clutch Assembly
    65
  - Assembly of the Clutch Assembly
    66
- General de Scription
  
  65
  - Specifications
    67
    
    Fastener Tightening Specifications
    67
    
    General Specifications
    67
  - Special Tools
    68
    
    Unit Repair
    70
Section 3B1A Power Steering Gear Unit Repair

72
- Automatic Transmission
  72
- Steering Gear Adjustments
  74
  - Worm Thrust Bearing Preload Adjustment
    74
  - Pitman Shaft Over-Center Preload Adjustment
    75
- Steering Gear Service
  76
- Gear Disassembly
  85
- Adjuster Plug
  88
- Valve and Stub Shaft
  91
- Pitman Shaft and Side Cover
  92
- Primary Rack Piston
  93
- Pitman Shaft Bearing and Seal Replacement
  94
- Steering Gear Connectors
  94
- Gear Reassembly
  95
- Gear Service Adjustments
  98
- Specifications
  99
Section 3B1B Power Steering Pump Unit Repair

101
- Unit Repair
  101
- Drive Shaft Seal Replacement
  103
- Pump Reservoir Replacement
  103
- End Plate and Rotating Group Replacement
  104
  - Reservoir Assembly
    106
  - Control Valve Assembly
    106
  - Drive Shaft Seal (Without Disassembly of Pump)
    106
  - Hydraulic Pump Assembly
    107
- Specifications
  108
  - Fluid Specifications
    108
  - Unit Repair
    109
  - Fastener Tightening Specifications
    114
- Special Tools
  114
Section 4B Rear Axle

115
- 7 1/2 and 7 5/8-Inch Ring Gear
  115
- Checking the Axle before Disassembly
  116
- Disassembly of the Rear Axle
  116
- Cleaning
  119
- Inspectio N
  119
  - Axle Housing
    119
  - Differential
    120
  - Pinion and Ring Gear
    120
  - Bearings
    120
  - Shims
    120
- Assembly of the Rear Axle
  120
  - Pinion Depth Adjustment
    120
  - Differential Case Assembly
    121
  - Side Bearing Preload Adjustment
    122
  - Pinion Installation
    123
  - Backlash Adjustment
    124
- Gear Tooth Pattern Check
  125
- Adjustments Affecting Tooth Contact
  126
  - Final Assembly
    126
Section 4B2 8 1/2-Inch Ring Gear

131
- General D Escription
  131
  - Checking the Axle before Disassem Bly
    132
  - Disassembly of the Rear Axle
    132
  - Cleaning
    134
  - Inspectio N
    134
    
    Axle Housing
    134
    
    Differential
    134
    
    Bearings
    135
    
    Pinion and Ring Gear
    135
    
    Shims
    136
  - Assembly of the Rear Axle
    136
    
    Pinion Depth Adjustment
    136
  - Pinion Installation
    137
    
    Differential Case Assembly
    138
    
    Side Bearing Pre-Load Adjustment
    139
    
    Backlash Adjustment
    140
  - Gear Tooth Pattern Check
    141
  - Adjustments Affecting Tooth Contact
    141
- Fastener Tightening Specifications
  144
- Specifications
  144
Section 4B3 9 1/2-Inch Ring Gear

147
- Checking the Axle before Disassem Bly
  148
  - Disassembly of the Rear Axle
    148
  - Cleaning
    151
  - Inspection
    151
    
    Axle Housing
    167
    
    Bearings
    167
    
    Differential
    167
    
    Pinion and Ring Gear
    167
    
    Shims
    167
  - Assembly of the Rear Axle
    168
    
    Differential Case Assembly
    169
    
    Pinion Installation
    169
    
    Backlash Adjustment
    170
    
    Side Bearing Preload Adjustment
    170
    
    Final Assembly
    171
  - Gear Tooth Pattern Check
    171
  - Adjustments Affecting Tooth Contact
    171
- Specifications
  173
  - Fastener Tightening Specifications
    173
  - Spacer and Shim S Pecifications
    173
  - Spacer and Shim Specifications
    173
  - Lubrication
    173
- Special Tools
  174
Section 4B5 Dana Model 80 (11-Inch Ring Gear)

175
- Inspection
  
  180
  - Axle Housing
    180
  - Differential
    180
  - Pinion and Ring Gear
    180
- Assembly of the Rear Axle
  
  181
  - Differential Case Assembly
    181
  - Determining Total Shim Pack Size
    182
  - Pinion Depth Adjustment
    182
  - Pinion Installation
    183
  - Assembling the Differential into the Axle Housing
    185
  - Checking Backlash
    185
  - Bearings
    181
  - Shims
    181
- Adjustm Ents Affecting Tooth Contact
  
  186
  - Final Assembly
    186
- Gear Tooth Pattern Check
  
  186
- Lubrication
  
  188
- Fastener Tightening Specifications
  
  188
- Available Shim Sizes
  
  188
- Specifications
  
  188
- Pinion Bearing and Differential Bearing Preload Specification
  
  188
- Ring Gear Bolts
  
  188
- Special Tools
  
  189
Section 4B7 Locking Differential

191
- Locking Differen Tia Ls
  
  192
- 71 /2, 7 5/8, 8 1/2 and 9 1/2-Inch Ring G Ear
  
  192
- 101/2-Inch Ring G Ear
  
  195
  - Disassembly of the Differential
    195
  - Cleaning and Inspection
    197
  - Cam Unit Assembly
    197
  - Adjustment of the Differential
    197
  - Assembly of the Differential
    199
- Thrust Block Sizes
  
  200
- Reaction Block Thrust Washers
  
  200
- Fastener Tightening Specifications
  
  200
- Lubrication
  
  200
- Rig Ht Side Gear Thrust Washer
  
  200
- Reaction Block Size - 10 1/2-Inch
  
  200
- Specifications
  
  200
- Special Tools
  
  201
Section 4C Front Axle

203
- Disassembly
  205
- Cleaning
  210
  - Axle Housing
    210
  - Differential
    210
  - Ring and Pinion Gear
    210
  - Bearings
    210
  - Thrust Washers, Shims and Adjuster S Leeves
    210
  - Shift Mechanism
    210
- Assembly of the Axle
  211
- Differential Case Assembly
  211
- Pinion Bearing Cup Installation
  211
- Pinion Depth Adjustm Ent
  211
- Pinion Installation
  213
- Adjusting Backlash
  214
- Differential Assembly Installation
  214
- Gear Tooth Contact Pattern Check
  215
  - Gear Tooth Nomenclature
    215
  - Test
    215
  - Adjustments Affecting Tooth Contact
    215
- Final Assembly
  217
- Drive Axle Assembly
  219
  - Outer Deflector Ring
    219
  - ABS Sensor Ring
    219
  - Outer Joint S Eal
    219
  - Outer Jo in T Assembly
    223
  - Inner Tr Ipo T Seal
    224
- Specifications
  226
  - Fastener Tightening Specifications
    226
  - Lubrication
    226
- Special Tools
  227
Section 4C2 8 1/4 and 9 1/4-Inch Ring Gear

229
- Assembly of the Axle
  238
- Pinion Bearing Cup Installation
  238
- Pinion Depth a Djustm Ent
  238
- Pinion Installation
  239
- Differential Assembly Installation
  241
- Differential Case Assembly
  241
- Adjusting Backlash
  243
  - Measuring Backlash
    243
- Gear Tooth Contact Pattern Check
  243
  - Gear Tooth Terms
    243
  - Test
    244
  - Adjustments Affecting Tooth Contact
    244
- Axle Tube Assembly
  244
  - Assembly
    244
  - Output Shaft Shim Selection
    244
Section 4C3 All Wheel Drive Front Axle 7 1/4-Inch Ring Gear

259
- Insp Ectio N
  
  260
  - Disassembly of the a X le
    260
    
    Disassembly
    260
    
    Thrust Washers, Shims, and Adjuster S Leeves
    264
  - General Description
    260
- Differential Case Assem Bly
  
  266
  - Pinion Bearing Installation
    266
  - Pinion Installation
    266
  - Differential Case Installation
    268
  - Adjusting B Acklash
    268
  - Gear Tooth Contact Pattern C H Eck
    270
    
    Test
    270
  - ABS Sensor Ring
    272
  - Inner Tripo T Seal
    277
- Assem Bly of the Ax le
  
  266
- Pinion Depth a Djustm Ent
  
  266
- Outer Deflecto R Rin G
  
  272
- Drive Axle Assem Bly
  
  272
- Final Assem Bly
  
  272
- Outer Joint Assem Bly
  
  277
- Outer Jo Int Seal
  
  277
  - Specifications
    279
    
    Available Shim Sizes
    279
    
    Fastener Tightening Specifications
    279
    
    Lubrication
    279
    
    Pinion Preload and B Acklash
    279
  - Special Tools
    280
Section 5 Brakes

281
- General Description
  282
- Master Cylinders
  282
  - Composite Master Cylinder
    282
  - Cast Iron Master C Ylin D
    284
  - Bendix Master C Ylin D
    285
  - Fastener Tightening Specifications
    286
    
    Unit Repair
    295
    
    Unit Repair
    298
- Specific Ations
  286
General Information

302
- Piston Selection (2.2L E Ng Ines)
  307
- Piston Selection (All Except 2.2L Engines)
  307
  - Assembly
    307
- Camshaft Bearings
  309
  - Camshaft Bearing Replacement (2.2L Engines)
    309
  - Camshaft Bearing Replacement (All Except 2.2L Engines)
    309
- Hydraulic Lifters
  310
  - Valve Lifter Leakdown Rate Test (Flat-Type Lifters Only)
    310
  - Disassembly
    311
  - Cleaning and Inspection
    311
  - Repair
    313
    
    Valve Grinding
    313
    
    Valve Seat Grinding
    313
- Measuring Main Bearing Clearance
  314
- Measuring Connecting Rod Bearing Clearance
  315
- Thread Repair
  316
Section 6A2 2.2L L4 Rpo Ln2, Vin 4

319
- General Description
  320
- Accessory Removal
  321
- Cleaning
  321
- Draining the Engine
  321
- Engine Lubrication
  321
- Exhaust Manifold
  321
- Intake Manifold
  321
- Valve Train
  321
- Coolant Inlet Removal
  327
- Coolant Outlet, Thermostat and Adapter Removal
  327
- Coolant Pump Removal
  327
- Exhaust Manifold Removal
  327
- Intake Manifold Removal
  327
- Oil Fill Tube Removal
  327
- Oil Filter, Connector and By-Pass Valve Removal
  327
- Crankshaft Pulley Hub Removal
  328
- Crankshaft Pulley Removal
  328
- Crankcase Front Cover Oil Seal Removal
  329
- Crankshaft Sprocket Removal
  330
- Rocker Arm and Pushrod Removal
  330
- Timing Chain, Tensioner and Camshaft Sprocket Removal
  330
- Valve Rocker Arm Cover Removal
  330
- Cylinder Head Removal
  331
- Oil Pan Removal
  331
- Oil Pump Removal
  331
- Valve Lifter Removal
  331
- Flywheel Removal
  332
- Oil Pump Drive Removal
  332
- Piston and Connecting Rod Removal
  332
- Camshaft Removal
  333
- Cleaning, Inspection and Repair
  333
- Crankshaft Removal
  333
- Cylinder Block
  333
- Crankshaft
  335
- Main and Rod Bearings
  338
- Camshaft
  340
- Cylinder Head
  341
- Exhaust Manifold
  341
- Intake Manifold
  341
- Valve Lifters
  345
- Oil Pump Overhaul
  346
- Thread Repair
  348
- Assembly of Engine
  349
- Crankshaft Installation
  349
- Crankshaft Rear Oil Seal Installation
  349
- Prior to Assembly
  349
- Camshaft Installation
  350
- Flywheel Installation
  350
- Piston and Connecting Rod Installation
  350
  - Automatic Transmission
    350
- Oil Pan Installation
  352
- Oil Pump Drive Installation
  352
- Oil Pump Installation
  352
- Cylinder Head Installation
  353
- Rocker Arm and Pushrod Installation
  353
- Valve Lifter Installation
  353
- Crankshaft Sprocket Installation
  354
- Timing Chain, Tensioner and Camshaft Sprocket Installation
  354
- Valve Rocker Arm Cover Installation
  354
- Coolant Pump Installation
  355
- Crankcase Front Cover Oil Seal Installation
  355
- Crankshaft Pulley Hub Installation
  355
- Crankshaft Pulley Installation
  355
- Coolant Inlet Installation
  356
- Coolant Outlet, Thermostat and Adapter Installation
  356
- Exhaust Manifold Installation
  356
- Intake Manifold Installation
  356
- Oil Fill Tube Installation
  358
- Start-Up Procedures
  358
- Fastener Tightening Specifications
  359
- Special Sealers, Adhesives, Thread Lockers and Lubricants
  359
- Engine Specifications
  361
- Special Tools
  363
Section 6A3 4.3L V6 Rpo Lb4, Vin Z

365
- General Description
  367
  - Engine Construction
    367
    
    Balance Shaft
    367
    
    Cylinder Block
    367
    
    Cylinder Heads
    367
    
    Intake Manifold
    367
    
    Pistons and Connecting Rods
    367
    
    Valve Train
    367
  - Engine Lubrication
    367
- Disassembly of the Engine
  378
  - Tools and Shop Equipment
    378
  - Accessory Removal
    378
  - Draining the Engine
    378
  - Egr Valve Removal
    378
  - Exhaust Manifold Removal
    378
  - Rocker Arm Cover Removal
    378
  - Intake Manifold Removal
    378
  - Valve Train Component Removal
    378
  - Cylinder Head Removal
    379
  - Torsional Damper Removal
    379
  - Oil Pan Removal
    379
  - Oil Pump Removal
    380
  - Front Cover Removal
    380
  - Camshaft Removal
    380
  - Balance Shaft Removal
    380
  - Piston and Connecting Rod Removal
    380
  - Flywheel Removal
    382
  - Crankshaft Rear Oil Seal Removal
    382
  - Crankshaft Rear Oil Seal Retainer Removal
    383
  - Crankshaft Removal
    383
  - Main Bearing Removal (Without Removing C Rankshaft)
    384
- Cleaning, Inspection, and Repair
  384
  - Cylinder Bore
    384
  - Piston and Connecting Rod Assembly
    385
  - Intake and Exhaust Manifolds
    385
  - Camshaft
    386
  - Camshaft Bearings
    386
  - Timing Chain and S P Ro Ckets
    386
    
    Crankshaft Sprocket Replacement
    386
  - Oil Pan and Rocker Arm Covers
    387
  - Valve Train Components
    388
    
    Pushrods, Rocker Arms, Balls, and Nuts
    388
  - Hydraulic Lifters
    389
  - Cylinder Head
    389
    
    Rocker Arm Stud Replacement
    389
    
    Assembly
    390
  - Thermostat and Coolanto Utlet
    391
  - Crankshaft and Bearings
    391
- Assembly of the Engine
  392
  - Prior to Assembly
    392
  - Crankshaft and Main Bearing Installation
    392
    
    Inspecting Crankshaft End Play
    392
  - Crankshaft Rear Oil Seal Retainer Installation
    393
  - Crankshaft Rear Oil Seal Installation
    393
  - Balance Shaft Installation
    394
  - Camshaft, Timing Chain, and Sprocket Installation
    394
  - Front Cover Installation
    394
  - Torsional Damper Installation
    394
  - Piston and Connecting Rod Installation
    395
    
    Connecting Rod Bearing Selection
    395
  - Oil Pump Installation
    397
  - Oil Pan Installation
    397
  - Cylinder Head Installation
    398
  - Valve Train Component Installation
    398
  - Valve a Djustm Ent
    400
  - Intake Manifold Installation
    400
  - Rocker Arm Cover Installation
    401
  - Exhaust Manifold Installation
    401
  - Flywheel Installation
    401
  - Engine Accessory Installation
    402
  - Engine Setup and Testing
    402
- Special Tools
  406
Section 6A4 4.3L V6 Rpo L35, Vin W

407
- Engine Construction
  409
  - Cylinder Block
    409
  - Cylinder Heads
    409
  - Crankshaft
    409
- General Description
  409
- Accessory Removal
  416
- Cleaning
  416
- Coolant Pump Removal
  416
- Draining the Engine
  416
- Exhaust Manifold Removal
  416
- Rocker Arm Cover Removal
  416
- Tools and Shop Equipment
  416
- Egr Valve Removal
  417
- Lower Intake Manifold Removal
  417
- Valve Train Component Removal
  417
- Cylinder Head Removal
  419
- Oil Pan Removal
  419
- Torsional Damper Removal
  419
- Camshaft Removal
  420
- Flywheel Removal
  420
- Front Cover Removal
  420
- Oil Pump Removal
  420
- Timing Chain and Camshaft Sprocket Rem Oval
  420
- Balance Shaft Removal
  421
- Piston and Connecting Rod Removal
  421
- Crankshaft Rear Oil Seal Removal
  423
- Crankshaft Rear Oil Seal Retainer Removal
  423
- Crankshaft Removal
  423
- Cleaning, Inspection, and Repair
  424
  - Cylinder Bore
    425
- Main Bearing Removal (Without Removing Crankshaft)
  424
- Piston and Connecting Rod Assembly
  426
- Upper and Lower Intake and Exhaust Manifolds
  426
- Camshaft
  427
- Camshaft Bearings
  427
- Tim in G Chain and Sprockets
  427
  - Crankshaft Sprocket Replacement
    427
- Oil Pan and Rocker Arm Covers
  428
- Valve Train Components
  429
  - Pushrods, Rocker Arms, Balls, and Nuts
    430
- Cylinder Head Disassembly
  430
  - Cleaning and Inspection of Cylinder Head Components
    430
  - Rocker Arm Stud Replacement
    431
- Hydraulic Lifters
  430
- Cylinder Head Assembly
  431
- Thermostat and Coolant O Utlet
  431
- Crankshaft and Bearings
  432
- Crankshaft Rear Oil Seal Retainer
  432
- Assembly of the Engine
  433
- Crankshaft and Main Bearing Installation
  433
- Flywheel
  433
- Prior to Assembly
  433
- Camshaft Installation
  434
- Crankshaft Rear Oil Seal Installation
  434
- Crankshaft Rear Oil Seal Retainer Installation
  434
- Balance Shaft Installation
  435
- Timing Chain and Sprocket Installation
  436
- Front Cover Installation
  437
- Piston and Connecting Rod Installation
  437
  - Connecting Rod Bearing Selection
    437
- Torsional Damper Installation
  437
- Oil Pan Installation
  439
- Oil Pump Installation
  439
- Cylinder Head Installation
  440
- Valve Train Component Installation
  440
- Lower Intake Manifold Installation
  441
- Rocker Arm Cover Installation
  442
- Upper Intake Manifold Installation
  442
- Coolant Pump Installation
  443
- EGR Valve Installation
  443
- Engine Accessory Installation
  443
- Exhaust Manifold Installation
  443
- Flywheel Installation
  443
- Engine Setup and Testing
  444
- Engine Specifications
  445
- Special Tools
  448
6A5 V8 Engines

449
- Engine Identification
  451
- Automatic Transmission
  455
- Disassembly of the Engine
  461
  - Accessory Removal
    461
  - Exhaust Manifold Removal
    462
  - Oil Pump Removal
    464
  - Flywheel Removal
    467
  - Crankshaft Rear Oil Seal Retainer Removal (5.0L and 5.7L Engines)
    467
  - Automatic Transmission
    472
- Cleaning, Inspection, and Repair
  473
  - Cylinder Bores
    474
  - Piston Selection
    475
  - Camshaft
    476
  - Camshaft Bearings
    477
    
    Hydraulic Lifters
    480
  - Cylinder Head
    480
    
    Disassembly
    480
    
    Cleaning and Inspection
    481
    
    Rocker Arm Stud Replacement (5.0L and 5.7L Engines)
    481
  - Crankshaft and Bearings
    484
  - Crankshaft Rear Oil Seal Retainer (5.0L and 5.7L Engines)
    485
- Assembly of the Engine
  485
  - Crankshaft and Main Bearing Installation
    485
    
    Undersize Main Journals (5.0L and 5.7L Engines)
    486
  - Crankshaft Rear Oil Seal Installation (7.4L Engines)
    487
  - Camshaft, Timing Chain, and Sprocket Installation
    488
  - Front Cover Installation
    489
  - Torsional Damper Installation
    489
  - Piston and Connecting Rod Installation
    490
    
    Connecting Rod Bearing Selection
    490
    
    Installation
    490
  - Oil Pump Installation
    491
  - Oil Pan Installation
    492
  - Cylinder Head Installation
    492
  - Valve Train Component Installation
    493
  - Valve Adjustm Ent
    494
  - Intake Manifold Installation
    496
    
    L Engines
    496
  - Rocker Arm Cover Installation
    496
  - Exhaust Manifold Installation
    496
  - Coolant Pump Installation
    497
  - Engine Accessory Installation
    498
  - Engine Setup and Testing
    498
- Specifications
  501
  - 6A7 6.5L Diesel
    507
  - Automatic Transmission
    528
  - Automatic Transmission
    619
Section 7A-14B Hydra-Matic 4L60-E Automatic Transmission Unit Repair

621
- Automatic Transmission
  621
- General Service Information
  622
- Servo Pin Length
  623
- Speed Sensor and Case Extension
  625
- Band, Reverse Input Clutch
  630
- Reaction Gear S
  631
- Inner Manual Linkage
  633
- Component Repair and Transmission Reassembly
  634
  - Ball a Ssem Bly
    635
- Replacement Procedure - Third Accumulator Retainer and Ball Assembly
  635
- Retainer and Ball Assembly Leak Check Procedure
  635
- Lo and Reverse Clutch Piston
  636
  - Carrier a Ssem Bly
    637
- Lo and Reverse Clutch Spacer Plate Selection
  638
- Reaction Internal Gear and Support
  638
- Lo and Reverse Clutch Support Assembly
  641
  - Reaction S Haft
    642
- Input Internal Gear and Output Shaft
  643
- Input Clutch Assembly
  645
- Check Valve Retainer and Ball Assembly - Replacement Procedures
  646
- Forward Clutch Sprag Assembly
  652
- Clutch Air Check
  655
- Reverse Input Clutch Backing Plate Selection
  659
- Reverse Input and Input Clutches
  660
- Oil Pump Body
  661
- Speed Sensor and Case Extension
  678
- Torque Converter Assembly
  679
  - Automatic Transmission
    699
  - Automatic Transmission
    832
  - Automatic Transmission
    843
  - Automatic Transmission
    846
  - Automatic Transmission
    855
  - Automatic Transmission
    857
  - Automatic Transmission
    861
  - Automatic Transmission
    869
  - Automatic Transmission
    873
  - Automatic Transmission
    891
  - Automatic Transmission
    900
  - Automatic Transmission
    904
  - Automatic Transmission
    918

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GMC S Series 1994 Manuals

GMC S Series 1994 Repair Manual (919 pages)

Table of Contents

Section Oa General Information

Vehicle Certification Label

Service Parts Identification L Abel

Special Tool O Rdering in Form Atio N

Section 1D2 Hd6/Hr6-He Air Conditioning Compressor

Section 1D4 Sd-7H15 Air Conditioning Compressor

Inspectio N

General de Scription

Section 3B1A Power Steering Gear Unit Repair

Section 3B1B Power Steering Pump Unit Repair

Section 4B Rear Axle

Section 4B2 8 1/2-Inch Ring Gear

Section 4B3 9 1/2-Inch Ring Gear

Section 4B5 Dana Model 80 (11-Inch Ring Gear)

Inspection

Assembly of the Rear Axle

Adjustm Ents Affecting Tooth Contact

Gear Tooth Pattern Check

Lubrication

Fastener Tightening Specifications

Available Shim Sizes

Specifications

Pinion Bearing and Differential Bearing Preload Specification

Ring Gear Bolts

Special Tools

Section 4B7 Locking Differential

Locking Differen Tia Ls

71 /2, 7 5/8, 8 1/2 and 9 1/2-Inch Ring G Ear

101/2-Inch Ring G Ear

Thrust Block Sizes

Reaction Block Thrust Washers

Fastener Tightening Specifications

Lubrication

Rig Ht Side Gear Thrust Washer

Reaction Block Size - 10 1/2-Inch

Specifications

Special Tools

Section 4C Front Axle

Section 4C2 8 1/4 and 9 1/4-Inch Ring Gear

Section 4C3 All Wheel Drive Front Axle 7 1/4-Inch Ring Gear

Insp Ectio N

Differential Case Assem Bly

Assem Bly of the Ax le

Pinion Depth a Djustm Ent

Outer Deflecto R Rin G

Drive Axle Assem Bly

Final Assem Bly

Outer Joint Assem Bly

Outer Jo Int Seal

Section 5 Brakes

General Information

Section 6A2 2.2L L4 Rpo Ln2, Vin 4

Section 6A3 4.3L V6 Rpo Lb4, Vin Z

Section 6A4 4.3L V6 Rpo L35, Vin W

6A5 V8 Engines

Section 7A-14B Hydra-Matic 4L60-E Automatic Transmission Unit Repair

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