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Veikong gpd 515/g5 Startup Manual

Simplified startup procedure
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Summary of Contents for Veikong gpd 515/g5

  • Page 10: Table Of Contents

    CONTENTS PARAGRAPH SUBJECT PAGE GPD 515/G5 SIMPLIFIED START-UP PROCEDURE ..... i QUICK REFERENCE FOR GPD 515 PARAMETERS ....xiv CURRENT RATINGS & HORSEPOWER RANGE ....xvii WARNING/CAUTION STATEMENTS ........xviii WARRANTY REGISTRATION ..........xxi INSTALLATION ............... 1 - 1 1 . 1 General ..................
  • Page 11 CONTENTS - Continued PARAGRAPH SUBJECT PAGE PROGRAMMABLE FEATURES ..........5 - 1 5 . 1 General ..................5 - 1 5 . 2 Accel/Decel Time ............... 5 - 3 5 . 3 Accel/Decel: S-Curve Characteristics ........5 - 6 5 . 4 Access Level ................
  • Page 12 CONTENTS - Continued PARAGRAPH SUBJECT PAGE 5 . 3 3 Multi-function Output Terminals (Term. 9 & 10; 25-27) ..5 - 7 0 • Frequency or Speed Detection Output Signals ....5 - 7 3 5 . 3 4 Phase Loss Detection – Input ........... 5 - 7 7 5 .
  • Page 13 QUICK REFERENCE FOR GPD 515/G5 PARAMETERS (FACTORY SET) PARAMETER FACTORY USER PARA. PARAMETER FACTORY USER PARA. PARAMETER FACTORY USER PARA. NUMBER SETTING SETTING REF. NUMBER SETTING SETTING REF. NUMBER SETTING SETTING REF. C1-07 10.0 A1-00 230V, C1-08 10.0 E1-01 460V or 5.48...
  • Page 14 QUICK REFERENCE FOR GPD 515/G5 PARAMETERS (FACTORY SET) PARAMETER FACTORY USER PARA. PARAMETER FACTORY USER PARA. PARAMETER FACTORY USER PARA. NUMBER SETTING SETTING REF. NUMBER SETTING SETTING REF. NUMBER SETTING SETTING REF. F4-01 (11) H4-01 5.31 L6-04 5.44 F4-02 1.00...

  • Page 15: Current Ratings & Horsepower Range

    Current Ratings & Horsepower Range NEW DRIVE OLD DRIVE NOMINAL HORSEPOWER RATED CURRENT MODEL NO. MODEL NO. INPUT RATING (AMPS) (150% OL) CIMR-G5M GPD515C- 0.75 20P41F A003 1 & 1.5 20P71F A006 21P51F A008 22P21F A011 17.5 23P71F A017 25P51F A025 27P51F A033...
  • Page 16 WARNING Do not touch circuit components until main input power has been turned off and “CHARGE” lamp is extinguished. The capacitors are still charged and can be quite dangerous. Do not connect or disconnect wires and connectors while power is applied to the circuit.
  • Page 17 IMPORTANT Wiring should be performed only by qualified personnel. Always ground the drive using ground terminal ( ). See paragraph 1.4.3, "Grounding". Verify that the rated voltage of the drive matches the voltage of the incoming power. Never connect main circuit output terminals T1, T2, and T3 to AC main circuit power supply. All parameters have been factory set.
  • Page 18 Technical Training It is important that users of our products have a totally satisfying ownership experience. Training is one of the most effective ways to ensure that satisfaction. Because of this conviction, Yaskawa Electric has operated a full-time professional training department since 1965. Our trainers are full-time instructors, with a wealth of “real-life”...

  • Page 19: Installation

    RECEIVING AND INSTALLATION GENERAL The GPD 515/G5, hereafter referred to as the drive, is a general purpose sine-coded pulse width modulated AC motor drive which generates an adjustable voltage/frequency three phase output for complete speed control of most conventional squirrel cage induction motors.

  • Page 20: Electrical Installation

    ELECTRICAL INSTALLATION All basic interconnections (using the Digital Operator) are shown in Figures 1-3 and 1-4. 1 . 4 . 1 M a i n C i r c u i t I n p u t / O u t p u t Complete wire interconnections according to Table 1-2, Figure 1-3 and Figure 1-4.
  • Page 21 Table 1-1. Typical Wire Sizing For Main Circuit* SECTION A. 230V NEW DRIVE OLD DRIVE WIRE SIZE TERMINAL WIRE SIZE TERMINAL MODEL NO. MODEL NO. TERMINAL SYMBOL RATING TERMINAL SYMBOL SCREW SCREW mm 2 CIMR-G5M GPD515C– , ⊕ 1, ⊕ 2, B1, B2, 20P41F A003, L1 (R), L2 (S), L3 (T),...
  • Page 22 Table 1-1. Typical Wire Sizing For Main Circuit - Continued* Section B. 460V NEW DRIVE DRIVE OLD DRIVE TERMINAL WIRE SIZE WIRE SIZE TERMINAL mm 2 MODEL NO. MODEL NO. MODEL NO. TERMINAL SYMBOL SCREW TERMINAL SYMBOL SCREW mm 2 CIMR-G5M GPD515C–...
  • Page 23 Table 1-1. Typical Wire Sizing For Main Circuit - Continued* Section C. 600V DRIVE TERMINAL WIRE SIZE NEW DRIVE OLD DRIVE WIRE SIZE TERMINAL mm 2 MODEL NO.TERMINAL SYMBOL SCREW MODEL NO. MODEL NO. TERMINAL SYMBOL SCREW mm 2 CIMR-G5M GPD515C–...
  • Page 24 Table 1-2. Terminal Functions and Voltages of Main Circuit SECTION A. 230V FUNCTION SECTION A. 230V New Model No. 20P41F - 20181F 20111F - 20151F 20300F - 20750F TERMINAL CIMR-G5M 27P51F 20221F TERMINAL FUNCTION Old Model No. 1 HP 3 TO 40 HP A080, - A003 - A033 A049 - A064...
  • Page 25 Table 1-2. Terminal Functions and Voltages of Main Circuit SECTION C. 600V FUNCTION New Model No. 51P51F - 50151F 50181F - 50221F 50301F - 51600F CIMR-G5M TERMINAL Old Model No. C003 - C022 C027 - C032 C041 - C200 GPD515C- L1 (R) Three phase Main circuit input power supply L2 (S)
  • Page 26 Main Circuit Configuration Block Diagrams 230V (DCL Option) L1 (R) U (T1) L2 (S) V (T2) CIMR-G5M20P41F to 27P51F L3 (T) W (T3) GPD515C-A003 to -A033 Power Control Supply Circuit (RCC) Cooling Fan (A011 to A033 only) (DCL Option) L1 (R) U (T1) L2 (S) V (T2)
  • Page 27 Main Circuit Configuration Block Diagrams 460V (DCL Option) L1 (R) U (T1) L2 (S) V (T2) CIMR-G5M40P41F to 40151F L3 (T) W (T3) GPD515C- B001 to - B034 Power Control Supply Circuit (RCC) Cooling Fan (B008 to B034 only) CIMR-G5M40181F to 40451F L1 (R) U (T1) L2 (S)
  • Page 28 Main Circuit Configuration Block Diagrams 600V (DCL Option) L1 (R) U (T1) L2 (S) V (T2) L3 (T) W (T3) CIMR-G5M51P51F to 50151F GPD515C- C003 to - C022 Power Control When using DC input as main circuit Supply Circuit power, connect 600Vac to control (RCC) power transformer terminals r and s.

  • Page 29: Grounding

    1 . 4 . 2 G r o u n d i n g • The drive must be solidly grounded using the main circuit ground terminal. • If Drive is installed in a cabinet with other equipment, ground leads for all equipment should be connected to a common low-impedance ground point within the cabinet.
  • Page 30 Figure 1-2 is a factory guideline for proper wiring practices and relative locations within the electrical path from the line to the load. It does not imply what devices are needed for a particular application, nor does it show what devices were shipped with a particular order. Therefore, disregard those items in the diagram which are not being used in your installation.

  • Page 31: Conformance To European Emc Directive

    1 . 4 . 3 a C o n f o r m a n c e t o E u r o p e a n E M C D i r e c t i v e In order to conform to EMC standards, the following methods are required for line filter application, cable shielding and drive installation.
  • Page 32 Ground Bonds (remove any paint) 515/G5 LINE FILTER LOAD Cable Length max. 40cm Metal Plate Motor Cable max. 20m Ground Bonds (remove any paint) Figure 1-2A. Installation of Line Filter and GPD 515/G5 1-14...

  • Page 33: Control Circuit

    1 . 4 . 4 C o n t r o l C i r c u i t All basic control circuit (signal) interconnections are shown in the appropriate diagram: • Interconnections for external two-wire control in combination with the Digital Operator are shown in Figure 1-3.
  • Page 34 1-16...
  • Page 35 Table 1-3. Terminal Functions and Signals of Control Circuit TERMINAL FUNCTIONS DESCRIPTION / SIGNAL LEVELS TERMINAL FUNCTIONS LEVELS 2-WIRE CONTROL: Forward Run / Stop signal Run at closed, stop at open (See NOTE 2) (See NOTE 1) 3-WIRE CONTROL: Run signal Run at closed (See NOTE 2) 2-WIRE CONTROL: Reverse Run / Stop signal Run at closed, stop at open (See NOTE 2)

  • Page 36: F3-01

    Table 1-3. Terminal Functions and Signals of Control Circuit - Continued TERMINAL FUNCTIONS LEVELS TERMINAL FUNCTIONS DESCRIPTION / SIGNAL LEVELS Multi-function analog monitor 1 (+) Output current Type of analog signal (operation parameter) to be or output output is selected by setting of parameters H4-01 Multi-function analog monitor (–) frequency is and H4-04 .
  • Page 37 1-19...
  • Page 38 1 . 4 . 5 I n t e r c o n n e c t i o n – 2 - W i r e C o n t r o l O p e r a t i o n - F i g u r e 1 - 3 . Notes referred to in figure 1-3.
  • Page 39 MAN SPEED 2SS ✱ 1RH ✱ 1OL ✱ MAN REF. IN POWER EXT. FAULT ✱ (0 TO ±10Vdc) NOTE EXT. FAULT GPD 515/G5 SEE NOTE 1 EXT. FAULT RESET FAULT RESET 1PB ✱ TERM. 12 SHIELD NOTE 3 AUTO AUTO/MAN...
  • Page 40 1 . 4 . 6 I n t e r c o n n e c t i o n – 3 - W i r e C o n t r o l O p e r a t i o n F i g u r e 1 - 4 . Notes referred to in figure 1-4.
  • Page 41 1RH ✱ 2PB ✱ STOP MAN REF. IN POWER EXT. FAULT ✱ (0 TO ±10Vdc) 2K / 2 EXT. FAULT GPD 515/G5 SEE NOTE 1 EXT. FAULT RESET FAULT RESET 3PB ✱ TERM. 12 SHIELD NOTE 3 FWD/REV DRIVE FWD REV REMOTE 1SS ✱...
  • Page 42 1 . 4 . 7 E n c o d e r F e e d b a c k If either the Flux Vector (A1-02 = 3) or Volts Per Hertz with Encoder (A1-02 = 1) control method is desired, an encoder feedback board for the drive is required.
  • Page 43 120 ‰ RS422 Compatible 300kHz ouptut max. NOTE: Wiring distance from GPD 515/G5 Factory Connection to pulse monitor: 100m or less. (to control terminal 12) Customer supplied. Refer to Section 2.2b or 2.2d (PG-X2) to calculate frequency. Z pulses not requred for most applications.

  • Page 45: Initial Start-Up ("Local" Control)

    Section 2. INITIAL START-UP ("LOCAL" CONTROL) PRE-POWER CHECKS • Verify wires are properly connected and no erroneous grounds exist. • Remove all debris from the drive enclosure. Check for loose wire clippings. • Verify all mechanical connections inside the drive are tight. •...

  • Page 46: Control Method Selection

    2 . 2 C O N T R O L METHOD SELECTION • Determine the proper control method for the application using Figure 2-2. NOTE: For a more complete determination of control method, consult factory. START Is the load Variable Torque? V/F Control Vector Control (Pump or Fan)

  • Page 47: A1-01=

    2 . 2 a P O W E R O N A N D PRELIMINARY CHECKS - OPEN LOOP VECTOR CONTROL DESCRIPTION KEY SEQUENCE DIGITAL OPERATOR DISPLAY Apply input power to the drive. If the display is not in English, go to section 2.3, “CHANGING THE LANGUAGE ON THE DIGITAL OPERATOR”.
  • Page 48 2 . 2 a ( c o n t i n u e d ) DESCRIPTION KEY SEQUENCE DIGITAL OPERATOR Frequency Ref Check the motor rotation using Press , then DATA MENU the JOG function. U1-01= 0.00 HZ ENTER NOTE: The frequency reference for this operation comes If either or both of the SEQ and REF lights are...
  • Page 49 2 . 2 a ( c o n t i n u e d ) DESCRIPTION KEY SEQUENCE DIGITAL OPERATOR Press twice Rated Voltage DATA 400.0 VAC ENTER Set the correct Nameplate voltage of the motor, Rated Voltage using: 460.0 VAC RESET Write the value to memory by pressing DATA...

  • Page 50: Power On And Preliminary Checks - Flux Vector Control

    2 . 2 b P O W E R O N A N D PRELIMINARY CHECKS - FLUX VECTOR CONTROL • Ensure motor is disconnected from load. To assure safety, disconnect the coupling or belt which connects the motor with the machine, so that motor operation is isolated prior to test operation.
  • Page 51 2 . 2 b ( c o n t i n u e d ) DESCRIPTION KEY SEQUENCE DIGITAL OPERATOR DISPLAY Set parameter access level to Press , then ** Main Menu ** MENU Advanced. This allows all Initialize parameters to be viewed and modified.
  • Page 52 2 . 2 b ( c o n t i n u e d ) DESCRIPTION KEY SEQUENCE DIGITAL OPERATOR DISPLAY Display motor speed. Press , then DATA MENU ENTER Function U1 then Monitor Press , then 4 times Motor Speed DATA U1-05= 0.00 HZ...
  • Page 53 2 . 2 b ( c o n t i n u e d ) DESCRIPTION KEY SEQUENCE DIGITAL OPERATOR DISPLAY Check the motor rotation using Press , then Frequency Ref DATA the JOG function. MENU U1-01= 0.00 HZ ENTER NOTE: The frequency reference for this operation comes...
  • Page 54 2 . 2 b ( c o n t i n u e d ) DESCRIPTION KEY SEQUENCE DIGITAL OPERATOR DISPLAY Press twice Rated Voltage DATA 400.0 VAC ENTER Set the correct Nameplate voltage of the motor, Rated Voltage using: 460.0 VAC RESET Write the value to memory by pressing...

  • Page 55: Power On And Preliminary Checks - V/F Control

    2 . 2 c P O W E R O N A N D PRELIMINARY CHECKS - V/f CONTROL DESCRIPTION KEY SEQUENCE DIGITAL OPERATOR DISPLAY Apply input power to the drive. If the display is not in English, go to section 2.3, “CHANGING THE LANGUAGE ON THE DIGITAL OPERATOR”.
  • Page 56 2 . 2 c ( c o n t i n u e d ) DESCRIPTION KEY SEQUENCE DIGITAL OPERATOR DISPLAY Select the drive input voltage, Press , then twice ** Main Menu ** MENU then select an appropriate V/f Programming pattern.
  • Page 57 2 . 2 c ( c o n t i n u e d ) DESCRIPTION KEY SEQUENCE DIGITAL OPERATOR DISPLAY Check the motor rotation using Press , then Frequency Ref DATA the JOG function. MENU U1-01= 0.00 HZ ENTER NOTE: The frequency reference for this operation comes...

  • Page 58: Power On And Preliminary Checks - V/F With Pg

    2 . 2 d P O W E R O N A N D PRELIMINARY CHECKS - V/f WITH PG FEEDBACK • Ensure motor is disconnected from load. To assure safety, disconnect the coupling or belt which connects the motor with the machine so that motor operation is isolated, prior to test operation.
  • Page 59 2 . 2 d ( c o n t i n u e d ) DESCRIPTION KEY SEQUENCE DIGITAL OPERATOR DISPLAY ** Main Menu ** Set parameter access level to Press , then MENU Advanced. This allows all Initialize parameters to be viewed and modified.
  • Page 60 2 . 2 d ( c o n t i n u e d ) DESCRIPTION KEY SEQUENCE DIGITAL OPERATOR DISPLAY Select the drive input voltage, Press , then twice ** Main Menu ** MENU then select an appropriate V/F Programming pattern.
  • Page 61 2 . 2 d ( c o n t i n u e d ) DESCRIPTION KEY SEQUENCE DIGITAL OPERATOR DISPLAY Display motor speed. Press , then DATA MENU ENTER Function F1 then Monitor Motor Speed Press , then 4 times DATA U1-05= 0.00 HZ...
  • Page 62 2 . 2 d ( c o n t i n u e d ) DESCRIPTION KEY SEQUENCE DIGITAL OPERATOR DISPLAY Check the motor rotation using Press , then Frequency Ref DATA MENU the JOG function. U1-01= 0.00 HZ ENTER NOTE: The frequency reference for this operation comes...

  • Page 63: Changing The Language On The Digital Operator

    2 . 3 C H A N G I N G THE LANGUAGE O N THE DIGITAL OPERATOR DESCRIPTION KEY SEQUENCE DIGITAL OPERATOR DISPLAY Power ON Bring up the Main Menu and Press , then MENU go to Initialize mode. [ Display in Wrong then DATA...

  • Page 64: Calculating Motor Parameters

    CALCULATING MOTOR PARAMETERS This procedure can be used as an alternative to auto-motor tuning. If the motor being used with the drive did not pass motor auto-tuning or if the motor cannot be disconnected from the load, the motor parameters need to be calculated and entered manually. T h i s p r o c e d u r e o n l y a p p l i e s t o t h e O p e n L o o p V e c t o r C o n t r o l m e t h o d &...
  • Page 65 2 . 4 ( c o n t i n u e d ) DESCRIPTION KEY SEQUENCE DIGITAL OPERATOR DISPLAY Enter the Base frequency Press twice , then DATA Base Frequency ( E1-06 ). This value can be ENTER 0060.0 HZ obtained from the motor nameplate (rated frequency).
  • Page 66 2 . 4 ( c o n t i n u e d ) DESCRIPTION KEY SEQUENCE DIGITAL OPERATOR DISPLAY Enter the motor rated full load Press , then Function E2 amps ( E2-01 ). This value can Motor Setup be obtained from the motor nameplate (motor full load amps).

  • Page 67: A1-02=

    2 . 4 ( c o n t i n u e d ) DESCRIPTION KEY SEQUENCE DIGITAL OPERATOR DISPLAY Enter the motor no-load current Press , then DATA No-Load Current ( E2-03 ). This value can some- ENTER 000.60 A times be obtained from the motor nameplate.

  • Page 68: Test Run Using Digital Operator ("Local" Control)

    2 . 5 T E S T R U N USING DIGITAL OPERATOR ( " L O C A L " CONTROL) The operation shown in Figure 2-3 and described in Table 2-5 is for a standard 60 Hz motor. CHANGE FREQ.
  • Page 69 T a b l e 2 - 5 . T e s t R u n W i t h D i g i t a l O p e r a t o r - C o n t i n u e d DESCRIPTION KEY SEQUENCE DIGITAL OPERATOR DISPLAY...
  • Page 70 T a b l e 2 - 5 . T e s t R u n W i t h D i g i t a l O p e r a t o r - C o n t i n u e d DESCRIPTION KEY SEQUENCE DIGITAL OPERATOR DISPLAY...

  • Page 71: Pre-Operation Considerations

    PRE-OPERATION CONSIDERATIONS • After completing the Test Run, connect the motor to the load. • Additional control circuit wiring can be added, and parameters in the drive can be programmed to configure the drive system to your specific application, including “Remote” (2-wire or 3-wire) Control.
  • Page 72 2-28...

  • Page 73: Operation At Load

    Section 3. OPERATION A T LOAD After completing the start-up, and programming of parameters, turn off the AC main circuit power. Make additional wiring connections required for the external control functions selected by the parameter programming. Connect the driven machine to the motor.

  • Page 75: Digital Operator

    DIGITAL OPERATOR GENERAL All functions of the GPD 515/G5 are accessed using the Digital Operator. In addition to controlling motor operation, the operator can enter information into the drive memory to configure the drive to the application by entering the Program mode.
  • Page 76 T a b l e 4 - 1 . D i g i t a l O p e r a t o r C o n t r o l s A. INDICATOR LAMPS A. INDICATOR LAMPS NAME FUNCTION NAME FUNCTION DRIVE...
  • Page 77 Table 4-1. Digital Operator Controls - Continued B. KEYPAD KEYS – Continued B. KEYPAD PADS – Continued NAME FUNCTION LABEL FUNCTION MENU IN DRIVE MODE: Pressing this key will display the top level of the menu tree for selecting and reading parameters. The drive will change to Program mode. IN PROGRAM MODE: Pressing this key will display the top level of the menu tree for returning to the Drive mode.

  • Page 78: E2-04

    4 . 3 D I G I T A L OPERATOR MENU TREES A . Q u i c k - s t a r t A c c e s s L e v e l The flowchart tree below illustrates the process of accessing drive parameters when the Access Level is set to Quick Start ( A 1 - 0 1 = 2).

  • Page 79: Digital Operator Menu Trees

    Continued 4 . 3 D I G I T A L OPERATOR MENU TREES B. Basic Access Level The flowchart tree below illustrates the process of accessing drive parameters when the Access Level is set to Basic ( A 1 - 0 1 = 3). Function (1) or Display Parameter...
  • Page 80 Continued 4 . 3 D I G I T A L OPERATOR MENU TREES C. Advanced Access Level The flowchart tree below illustrates the process of accessing drive parameters when the Access Level is set to Advanced ( A 1 - 0 1 = 4). Function (1) or Display Parameter...
  • Page 81 Continued 4 . 3 D I G I T A L OPERATOR MENU TREES C. Advanced Access Level (Continued) From Function (1) or Display Parameter DATA V/f Pattern Function Motor Parameters ENTER Motor Setup Function Motor Control Method (Motor 2) Function v/f Pattern (Motor 2) Function...

  • Page 82: Basic Programming

    4 . 4 B A S I C PROGRAMMING All parameters are set by accessing them through a menu tree with multiple access levels. The setting of the Access Level in the Initialization Menu determines which parameters appear on the Digital Operator. To see Example 1 and 2 in detail, refer to Tables 4-5, 4-6 and 4-7.

  • Page 83: Modes Of Operation

    4 . 5 M O D E S OF OPERATION The procedure for choosing a mode is shown in Table 4-4. T a b l e 4 - 4 . D i g i t a l O p e r a t o r M o d e S e l e c t i o n DESCRIPTION KEY SEQUENCE DIGITAL OPERATOR DISPLAY...
  • Page 84 Parameters are changed by pressing the MENU key to enter the Program mode, then advancing through the levels of the menu to access the parameter that is desired to be changed. Only the parameters listed in Table A1-11 (Appendix 1) may be changed while the drive is running.
  • Page 85 Table 4-6. Example 1B: Changing a Parameter in Advanced Access DESCRIPTION KEY SEQUENCE DIGITAL OPERATOR DISPLAY Frequency Ref U1-01= 0.00 HZ • Select Programming Mode. Press , then twice ** Main Menu ** MENU Programming • Select Tuning Parameter Press , then DATA Group C...
  • Page 86 Table 4-7. Example 2: Changing Control Method in Quick-start Access Level DESCRIPTION KEY SEQUENCE DIGITAL OPERATOR DISPLAY Frequency Ref U1-01= 0.00 HZ • Select Initialize Mode. Press , then ** Main Menu ** MENU Initialize • Select the Parameter Name. Press , then twice Control Method...

  • Page 87: Programmable Features

    PROGRAMMABLE FEATURES GENERAL This section describes features of the GPD 515/G5 which are defined by programmed settings in the various parameters in memory. Since most features use more than one parameter, the descriptions appear in alphabetical order by the function name. In Table 5-1, the functions are grouped into operational categories.

  • Page 88: B5-01

    Table 5-1. List of Features Defined By Parameters - Continued PARAGRAPH FUNCTION P A R A M E T E R ( S ) REFERENCE SPEED CONTROL - continued Automatic Frequency Regulator (AFR) Gain C8-08 Automatic Speed Regulator (ASR) C5-01 thru -04,-06; H1-01 thru -06 Frequency Reference Retention 5.20 d4-01...
  • Page 89 Data 1 A : Accel/Decel Time Selection 2 By programming data " 7 " into one of the multi-function parameters ( H 1 - 0 1 thru GPD 515/G5 TIME SELECTION 1 H 1 - 0 6 ), the corresponding multi-function input...
  • Page 90 5 . 2 A C C E L / D E C E L TIME Continued (Continued) Data A : Accel/Decel Hold (Speed HOLD Command) By programming data " A " into one of the multifunction input parameters ( H 1 - 0 1 thru H 1 - 0 6 ), one of the multi-function input terminals (3 thru 8) becomes a HOLD command input.

  • Page 91: Accel/Decel Time

    Input (Term. 16) Coefficient The multi-function analog input at terminal 16 may be configured to allow analog control or the GPD 515/G5 Accel/Decel time. The input voltage, in the range 15 +15V of 1 to 10V, determines the coefficient by which the Accel/Decel time is reduced: 16 0-10V (20K Ω)

  • Page 92: Accel/Decel: S-Curve Characteristics

    ACCEL/DECEL: S-CURVE CHARACTERISTICS C 2 - 0 1 : S-Curve Characteristic Time Factory setting (each): 0 . 2 0 at Accel Start Range (each): 0.00 to 2.50 C 2 - 0 2 : S-Curve Characteristic Time seconds at Accel End C 2 - 0 3 : S-Curve Characteristic Time at Decel Start C 2 - 0 4 : S-Curve Characteristic Time...

  • Page 93: Access Level

    ACCESS LEVEL A 1 - 0 1 : Parameter Access Level Factory setting: 2 Range: 0 to 4 This setting determines which parameters are Setting Description accessible, which are also dependent upon the setting of the Control Method ( A 1 - 0 2 ) . Monitor Only User Program The default setting is for Quick-start Access Level,...

  • Page 94: Automatic Frequency Regulator (Afr) Gain

    5 . 5 A U T O - R E S T A R T Continued L 5 - 0 2 : Fault Contact Status During Auto-Restart Factory setting: 0 Range: 0 or 1 This digit controls how the fault contact responds to a drive fault during the auto-restart operation.

  • Page 95: Automatic Speed Regulator (Asr)

    AUTOMATIC SPEED REGULATOR (ASR) C 5 - 0 1 : ASR Proportional Gain 1 Factory setting: 2 0 . 0 0 (ASRP1) Range: 0.00 to 300.00 C 5 - 0 2 : ASR Integral Time 1 Factory setting: 0 . 5 0 0 (ASRI1) Range: 0.000 to 10.000 seconds Parameters C 5 - 0 1 and C 5 - 0 2 provide adjustments to enable the optimum...
  • Page 96 AUTOMATIC SPEED REGULATOR (ASR) Continued EXAMPLES OF C5-01 AND C5-02 ADJUSTMENTS ASR Gain ( C5-01 ) Adjustment Only ASR Integral Time ( C5-02 ) Adjustment Only Speed Ref. = 10% of max. Speed Ref. = 10% of max. C5-01 = 30.00 C5-01 = 30.00 C5-02 = 0 .000 C5-02 = 10.000...
  • Page 97 Input Terminal Function Selection (Term. 3 thru 8) By programming data " E " into one of the GPD 515/G5 multi-function input parameters ( H 1 - 0 1 thru I-RESET H 1 - 0 6 ), one of the multi-function input terminals (3 thru 8) becomes an ASR integral reset.

  • Page 98: Carrier Frequency

    CARRIER FREQUENCY C 6 - 0 1 : Carrier Frequency Upper Limit Factory Setting: See Table A3-1 C 6 - 0 2 : Carrier Frequency Lower Limit Range (each): 0.4 to 15.0 kHz C 6 - 0 3 : Carrier Frequency Proportional Gain Factory Setting: See Table A1-3 Range: 0 to 99 The relationship between output frequency and carrier frequency is determined from the set...

  • Page 99: Critical Frequency Rejection

    5 . 9 C R I T I C A L FREQUENCY REJECTION d 3 - 0 1 : Prohibited Frequency 1 Factory setting (each): 0 . 0 d 3 - 0 2 : Prohibited Frequency 2 Range (each): 0.0 to 400.0 Hz d 3 - 0 3 : Prohibited Frequency 3 These parameters allow programming of up to three prohibited frequency points for eliminating problems with resonant vibration of the motor/machine.

  • Page 100: Dc Injection Braking

    5.10 DC INJECTION BRAKING b 1 - 0 3 : Motor Stopping Method Selection Factory setting: 0 Range: 0 to 3 b 2 - 0 4 : DC Injection Time at Stop Factory setting: 0 . 5 0 Range: 0.00 to 10.00 seconds When full range DC injection braking stop is enabled ( b 1 - 0 3 = 2), DC injection braking is used to stop a motor more quickly than normal coast to stop, without the need for braking resistors.
  • Page 101 5.10 DC INJECTION BRAKING Continued b 2 - 0 1 : DC Inj. Braking Start Frequency Factory Setting: 0 . 5 Range: 0.1 to 10.0 Hz b 2 - 0 2 : DC Injection Braking Current Factory setting: 5 0 (% of Drive Rated Current) Range: 0 to 100 % b 2 - 0 3 : DC Injection Time at Start...
  • Page 102 DC injection braking current (from 0% to 100% of the current level set in b 2 - 0 2 ), which directly controls the amount of DC injection voltage applied to the motor. GPD 515/G5 15 +15V...

  • Page 103: Digital Operator Display Selection

    5 . 1 1 D I G I T A L OPERATOR DISPLAY SELECTION o 1 - 0 3 : Display Scaling Factory setting: 0 Range: 0 to 39999 This parameter determines the scaling of the Digital Operator display, for both Output Frequency and all Frequency References.
  • Page 104 5 . 1 1 D I G I T A L OPERATOR DISPLAY SELECTION Continued Exceptions to the general format are as follows: o 1 - 0 3 DISPLAY " 1 0 0 0 0 " 1 0 0 0 . 0 "...

  • Page 105: Display - Monitor (At Power-Up) Selection

    5 . 1 2 D I S P L A Y – MONITOR ( A T POWER-UP) SELECTION Factory setting: 1 o 1 - 0 2 : Monitor Selection After Power-up Range: 1 to 4 This parameter determines which monitor display will appear on the Digital Operator when the drive is powered up.

  • Page 106: Dwell

    5 . 1 4 D W E L L b 6 - 0 1 : Dwell Frequency at Start Factory setting: 0 . 0 Range: 0.0 to 400.0 Hz b 6 - 0 2 : Dwell Time at Start Factory setting: 0 . 0 Range: 0.0 to 10.0 seconds b 6 - 0 3 : Dwell Frequency at Stop Factory setting: 0 .

  • Page 107: Encoder (Pg) Parameters

    5.15 ENCODER (PG) PARAMETERS F 1 - 0 1 : Encoder (PG) Constant Factory setting: 1 0 2 4 Range: 0 to 60000 ppr This parameter is set to the Pulses Per Revolution (ppr) to the encoder used with the motor. F 1 - 0 2 : Operation Selection at PG Factory setting: 1 Open Circuit...
  • Page 108 Continued 5.15 ENCODER (PG) PARAMETERS F 1 - 0 8 : Overspeed Detection Level Factory setting: 1 1 5 Range: 0 to 120 % F 1 - 0 9 : Overspeed Detection Delay Time Factory setting: See Table A3-2 Range: 0.0 to 2.0 seconds F 1 - 0 3 : Operation Selection at Factory setting: 1 Overspeed...
  • Page 109 5.15 ENCODER (PG) PARAMETERS Continued F 1 - 1 0 : Excessive Speed Deviation Factory setting: 1 0 Detection Level Range: 0 to 50 % F 1 - 1 1 : Excessive Speed Deviation Factory setting: 0 . 5 Detection Delay Time Range: 0.0 to 10.0 seconds F 1 - 0 4 : Operation Selection at Factory setting: 3...
  • Page 110 Continued 5.15 ENCODER (PG) PARAMETERS F 1 - 0 5 : PG Rotation Factory setting: 0 Range: 0 : Counter-clockwise 1 : Clockwise The setting of F 1 - 0 5 determines how the drive interprets the incoming pulses from the pulse generator.
  • Page 111 5.15 ENCODER (PG) PARAMETERS Continued F 1 - 1 2 : Number of PG Gear Teeth 1 Factory setting: 0 Range: 0 to 1000 F 1 - 1 3 : Number of PG Gear Teeth 2 Factory setting: 0 Range: 0 to 1000 Parameters F 1 - 1 2 and F 1 - 1 3 are used to set the gear ration when there is a gear ratio between the motor and the pulse generator.

  • Page 112: Energy Saving Operation

    5 . 1 6 E N E R G Y SAVING OPERATION E n e r g y S a v i n g V / f C o n t r o l M e t h o d s Factory setting: 0 Range: 0 to 100 % b 8 - 0 1 : Energy Saving Gain...
  • Page 113 Data 6 3 : Energy Saving Inputs (Term. 3 thru 8) Operation A multi-function input must be used to EXTERNAL command energy saving operation. GPD 515/G5 CONTACTS 3 H1-01 When the external Energy-Saving Operation command is closed at set frequency, the energy- 4 H1-02 MULTI- saving operation shown below is enabled.

  • Page 114: External Fault Inputs

    5.17 EXTERNAL FAULT INPUTS H 1 - 0 1 thru H 1 - 0 6 : Multi-function Data 2 0 - 2 F : External Fault Inputs (Term. 3 thru 8) The multi-function input terminals can be used to define various modes of external faults. When the External Faults 1-4 are inputted, "...
  • Page 115 5.18 FREQUENCY REFERENCE BIAS/GAIN H 3 - 0 2 : Frequency Reference Gain (Term. 13) Factory setting (each): 1 0 0 . 0 H 3 - 0 6 : Frequency Reference Gain (Term. 16) Range (each): 0.0 to 1000.0 % H 3 - 1 0 : Frequency Reference Gain (Term.
  • Page 116 For inverse-acting frequency reference Begin with H 3 - 0 2 & H 3 - 0 3 settings as shown below. Fine tune as indicated in A or B above. GPD 515/G5 Frequency reference inputs: 13 0-10V (20K Ω) terminals 13 & 17 — 0-10 VDC FREQUENCY terminals 14 &...

  • Page 117: Frequency Reference Input Signals (Auto/Manual)

    5.19 FREQUENCY REFERENCE INPUT SIGNALS (AUTO/MANUAL) H 3 - 0 1 : Auto Speed Reference Signal Factory setting: 0 Level Selection (Term. 13) Range: 0 or 1 To change the control circuit terminal 13 input level, program H 3 - 0 1 . Setting Terminal 13 Input Level 0 to 10 V...
  • Page 118 Continued 5.19 FREQUENCY REFERENCE INPUT SIGNALS (AUTO/MANUAL) A. Speed pot or 0-10VDC signal only: B. 4-20mA signal only: b1-01 = 1 b1-01 = 1 GPD515/G5 GPD515/G5 H3-01 = 0 H3-01 = 0 +15V +15V H3-04 = 0 H3-04 = 0 H3-08 = 2 H3-08 = 2 AUTO REF.

  • Page 119: Frequency Reference Loss Detection

    5.20 FREQUENCY REFERENCE LOSS DETECTION L 4 - 0 5 : Frequency Reference Loss Detection Factory setting: 0 (disabled) Range: 0 or 1 The reference loss detection function is either enabled or disabled, based on the setting o f L 4 - 0 5 . When enabled (data " 1 "), the reference loss detection compares the change in reference with respect to time.

  • Page 120: Frequency Reference Upper & Lower Limits

    5.22 FREQUENCY REFERENCE UPPER & LOWER LIMITS d 2 - 0 1 : Frequency Reference Upper Limit Factory setting: 1 0 0 . 0 Range: 0.0 to 110.0 % d 2 - 0 2 : Frequency Reference Lower Limit Factory setting: 0 . 0 Range: 0.0 to 109.0 % These two parameters set the range for the frequency command signal.

  • Page 121: Hunting Prevention

    5 . 2 3 H U N T I N G PREVENTION C 7 - 0 1 : Hunt Prevent Selection Factory setting: 1 Range: 0 or 1 Hunting often occurs following a load change, but may also occur when the motor is in the process of settling to a steady operating frequency.

  • Page 122: Jog Reference

    5 . 2 4 J O G REFERENCE d 1 - 0 9 : Jog Reference Factory setting: 6 . 0 0 Range: 0.00 to 400.00 Hz When jog operation is selected (either by the Digital Operator JOG key, or by external Jog and Run signals), the drive output will ramp to the output level set by this parameter.
  • Page 123 5 . 2 4 J O G REFERENCE Continued EXAMPLES: OPERATION BY REMOTE SIGNAL INPUT (RUN & JOG1) JOG1 FREQ. CMD d1-09 JOG REF. JOG1 FREQ. CMD d1-09 JOG REF. Or FWD JOG2 — 2-WIRE CONFIGURATION b 1 - 0 2 =1 (Remote Control) COMMAND (EXTERNAL) JOG2...
  • Page 124 5 . 2 4 J O G REFERENCE Continued EXAMPLES: JOG2 — 3-WIRE CONFIGURATION b 1 - 0 2 = 1 (Remote Control) COMMAND (EXTERNAL) JOG2 (FWD OR REV) FREQ. CMD d1-09 JOG REF. Momentary contact. When JOG2 command is released, a STOP command is issued.

  • Page 125: Local Remote And Reference Selection

    5.25 LOCAL/REMOTE AND REFERENCE SELECTION d 1 - 0 1 : Memory 1 d 1 - 0 6 : Memory 6 Factory setting: d 1 - 0 2 : Memory 2 d 1 - 0 7 : Memory 7 d 1 - 0 1 thru d 1 - 0 8 : 0 . 0 0 d 1 - 0 3 : Memory 3 d 1 - 0 8 : Memory 8 d 1 - 0 9 : 6 .

  • Page 126: Multiple Speed Reference Configuration [Multi-Step Speed Operation]

    5.25 LOCAL/REMOTE AND REFERENCE SELECTION Continued 5 . 2 5 B M u l t i p l e S p e e d R e f e r e n c e C o n f i g u r a t i o n [ M u l t i - s t e p S p e e d O p e r a t i o n ] In a multiple reference configuration, four modes may be selected.
  • Page 127 5.25 LOCAL/REMOTE AND REFERENCE SELECTION Continued M o d e 1 ( M e m o r y D a t a O n l y ) uses only memory locations d 1 - 0 1 thru d 1 - 0 9 . The input commands at terminals 3 thru 8 are a combination of 1's and 0's, which are received as GPD 515...
  • Page 128 M o d e 2 ( M e m o r y , A u t o , M a n u a l ) uses Auto, Manual and d 1 - 0 3 thru d 1 - 0 9 . The input commands at terminals 3 thru 8 are a combination of 1's and 0's, which are received as GPD 515/G5 an on or off condition at each terminal. Every combination selects a specific speed reference.
  • Page 129 1 - 0 9 . The input commands at terminals 3 thru 8 are a combination of 1's and 0's, which are received as GPD 515/G5 an on or off condition at each terminal. Every combination selects a specific speed reference.

  • Page 130: Miscellaneous Parameters

    Continued M o d e 4 The final consideration for multiple frequency command configuration modes is that any GPD 515/G5 combination of reference values may be configured for operation. As an example, if only three speed 5 ( H1-03 ) references are required, then the following example will work.
  • Page 131 Continued 5.26 MISCELLANEOUS PARAMETERS o 2 - 0 2 : STOP Key Function Factory setting: 1 Range: 0 or 1 This parameter determines if the STOP key is operative during remote run. Setting Description Disabled Enabled o 2 - 0 5 : Digital "Motor Operated Pot" Factory setting: 0 Range: 0 or 1 Setting this parameter to "...
  • Page 132 5.26 MISCELLANEOUS PARAMETERS Continued o 2 - 0 8 : Elapsed Timer Selection Factory setting: 0 Range: 0 or 1 This parameter determines whether the timer is active whenever power is applied to the drive or whenever the drive is in run mode. Setting Description Timer active whenever power is applied to the drive...
  • Page 133 Continued 5.27 MISCELLANEOUS PROTECTIVE FUNCTIONS L 8 - 1 0 : Output Ground Fault Factory setting: 1 Detection Selection Range: 0 or 1 Setting Description Disabled – The drive will not detect a ground fault condition Enabled – The drive will detect a ground fault condition L 8 - 1 7 : IGBT Protection Selection Factory setting: 1 at Low Frequency...

  • Page 134: Modbus Control

    MODBUS protocol. MODBUS is composed of one master PLC and 1 to 31 (maximum) slave units (GPD 515/G5). In serial communication between the master and slaves, the master always starts transmission and the slaves respond to it. The master communicates with one slave at a time. Address numbers are assigned to each slave in advance, and the master specifies an address to communicate with.
  • Page 135 Continued 5.28 MODBUS CONTROL H 5 - 0 1 : Serial Communication Station Address Factory setting: 1 F Range: 1 to 1F (Hex) (= 1 to 31 decimal) Each slave on the same transmission line must be given a unique address. H 5 - 0 2 : Serial Communication Baud Rate Factory setting: 3 Range: 0 to 4...

  • Page 136: Momentary Power Loss Ride-Thru

    5.28 MODBUS CONTROL Continued H 5 - 0 4 : Stopping Method After Serial Factory setting: 3 Communication Error ( CE ) Range: 0 to 3 Setting Description Ramp to Stop (using C1-02 ) Coast to Stop (base block) Fast-stop (using C1-09 ) Alarm Only (operation continues) 5 .
  • Page 137 Continued 5 . 2 9 M O M E N T A R Y POWER LOSS RIDE-THRU L 2 - 0 3 : Momentary Power Loss Minimum Factory setting: See Table A3-1 Base Block Time Range: 0.0 to 5.0 seconds When a power loss is detected, the output is baseblocked for the amount of time set in L 2 - 0 3 .
  • Page 138 Continued 5 . 2 9 M O M E N T A R Y POWER LOSS RIDE-THRU UNDERVOLTAGE DETECTION MOTOR SET FREQUENCY OUTPUT FREQUENCY b3-03 L2-03 L2-02 b3-04 OUTPUT VOLTAGE L2-04 b3-02 (150%) OUTPUT CURRENT L2-03 : Minimum Baseblock Time L2-02 : Power Loss Ride-thru Time L2-04 : Voltage Recovery Time b3-02 : Speed Search Current...
  • Page 139 M U L T I - F U N C T I O N ANALOG INPUTS ( T e r m . 1 4 & 1 6 ) H 3 - 0 5 : Multi-function Analog Input 1 Selection (Term. 16) GPD 515/G5 H 3 - 0 9 : Multi-function Analog Input 2 Selection (Term. 14)

  • Page 140: Multi-Function Analog Inputs (Term. 14 & 16 )

    5.30 MULTI-FUNCTION ANALOG INPUTS ( T e r m . 1 4 & 1 6 ) Continued AVAILABILITY AVAILABILITY (See Note 2) DATA FUNCTION DESCRIPTION (SEE NO DATA FUNCTION REMARKS 0, 1 Torque reference (in 10V = 100% of motor rated torque (forward & reverse) —...
  • Page 141 5.30 MULTI-FUNCTION ANALOG INPUTS ( T e r m . 1 4 & 1 6 ) Continued H3-05 = 2 or C H3-05 = 4 H3-09 = 2 or C H3-09 = 4 100% 100V FBIAS & VBIAS FBIAS2 –10V –10V MULTI-FUNCTION ANALOG INPUT –100%...
  • Page 142 5.30 MULTI-FUNCTION ANALOG INPUTS ( T e r m . 1 4 & 1 6 ) Continued H3-05 = 10 H3-05 = 11 H3-09 = 10 H3-09 = 11 100% 100% TORQUE TORQUE LIMIT LIMIT –10V –10V MULTI-FUNCTION ANALOG INPUT MULTI-FUNCTION ANALOG INPUT H3-05 = 12 H3-05 = 13...

  • Page 143: Multi-Function Analog Monitor Output (Term. 21-23)

    The analog monitor outputs provides a 0 to ±1 0 FREQUENCY / CURRENT Vdc signal between terminals 21 & 22 (or 23 & METER GPD 515/G5 (1MA FULL SCALE) 22), proportional to the value of the U 1 - X X –...
  • Page 144 H 1 - 0 4 H 1 - 0 6 : Terminal 8 Function H 1 - 0 5 H 1 - 0 6 GPD 515/G5 EXTERNAL These six parameters select the input signal CONTACTS functions for terminals 3 thru 8, and can be 3 H1-01 independently set.
  • Page 145 5 . 3 2 M U L T I - F U N C T I O N INPUT TERMINALS ( T e r m . 3 - 8 ) Continued T a b l e 5 - 2 . H 1 - 0 1 t h r u H 1 - 0 6 D a t a S e t t i n g s DESCRIPTION AVAILABILITY DATA...
  • Page 146 Continued 5 . 3 2 M U L T I - F U N C T I O N INPUT TERMINALS ( T e r m . 3 - 8 ) T a b l e 5 - 2 . H 1 - 0 1 t h r u H 1 - 0 6 D a t a S e t t i n g s - C o n t i n u e d DESCRIPTION AVAILABILITY DATA...
  • Page 147 Continued 5 . 3 2 M U L T I - F U N C T I O N INPUT TERMINALS ( T e r m . 3 - 8 ) T a b l e 5 - 2 . H 1 - 0 1 t h r u H 1 - 0 6 D a t a S e t t i n g s - C o n t i n u e d DESCRIPTION AVAILABILITY DATA...
  • Page 148 5 . 3 2 M U L T I - F U N C T I O N INPUT TERMINALS ( T e r m . 3 - 8 ) Continued Data 1 : Local/Remote Set b 1 - 0 1 and b 1 - 0 2 to data " 1 " to select external inputs as the source for frequency reference and operation commands.

  • Page 149: Multi-Function Input Terminals (Term. 3-8)

    • When either the Forward Run command or Reverse Run command is present, and the EXTERNAL GPD 515/G5 BASE BLOCK external Base Block command is applied (i.e. contact closed), coast stop is accom- plished (after a 20 msec delay), while the frequency command is maintained.

  • Page 150: Speed Search

    5 . 3 2 M U L T I - F U N C T I O N INPUT TERMINALS ( T e r m . 3 - 8 ) Continued Data 6 1 : Speed Search From Max Frequency Data 6 2 : Speed Search From Set Frequency Data 6 4 : Speed Search From Output Frequency A multi-function input terminal is utilized to activate speed search.
  • Page 151 5.32 MULTI-FUNCTION INPUT TERMINALS ( T e r m . 3 - 8 ) Continued b 3 - 0 1 : Speed Factory setting: 0 = Disabled (when V/f control or Open Search Loop Vector control has been selected) Selection 1 = Enabled (when V/f w/PG control or Flux Vector control has been selected) Range: 0 or 1...

  • Page 152: Sample/Hold Command

    5 . 3 2 M U L T I - F U N C T I O N INPUT TERMINALS ( T e r m . 3 - 8 ) Continued Data 18 : Timer Input Function H 2 - 0 1 : Multi-function Output Terminals (9 & 10) Data 1 2 : Timer Function H 2 - 0 2 : Multi-function Output Terminals (25 &...
  • Page 153 5 . 3 2 M U L T I - F U N C T I O N INPUT TERMINALS ( T e r m . 3 - 8 ) Continued 100% ANALOG INPUT FREQ. REF. sec. sec. Closed SAMPLE/ HOLD CMD Open 0.11 0.05...
  • Page 154 10. If d 4 - 0 1 = " 1 ", the drive will retain the last valid Frequency Reference if a stop command is given or if input power is removed, and will accelerate to that reference upon reapplication of a run command. GPD 515/G5 EXAMPLE: H 1 - 0 5 Data 1 0 : Up function...

  • Page 155: Up/Down Frequency Setting

    5 . 3 2 M U L T I - F U N C T I O N INPUT TERMINALS ( T e r m . 3 - 8 ) Continued FWD RUN COMMAND DOWN COMMAND UPPER LIMIT SPEED LOWER LIMIT SPEED OUTPUT FREQUENCY*...

  • Page 156: Multi-Function Output Terminals (Term. 9 & 10; 25-27)

    MULTI-FUNCTION OUTPUT T E R M I N A L S ( T e r m . 9 & 1 0 ; 2 5 - 2 7 ) H 2 - 0 1 : Contact Output (external MULTI-FUNCTION GPD 515/G5 CONTACT OUTPUT terminals 9 & 10)
  • Page 157 5.33 MULTI-FUNCTION OUTPUT T E R M I N A L S ( T e r m . 9 & 1 0 ; 2 5 - 2 7 ) Continued T a b l e 5 - 3 . H 2 - 0 1 t h r u H 2 - 0 3 D a t a S e t t i n g s DESCRIPTION AVAILABILITY DATA...
  • Page 158 Continued 5.33 MULTI-FUNCTION OUTPUT T E R M I N A L S ( T e r m . 9 & 1 0 ; 2 5 - 2 7 ) T a b l e 5 - 3 . H 2 - 0 1 t h r u H 2 - 0 3 D a t a S e t t i n g s - C o n t i n u e d DESCRIPTION AVAILABILITY DATA...

  • Page 159: Frequency Or Speed Detection Output Signals

    Continued 5.33 MULTI-FUNCTION OUTPUT T E R M I N A L S ( T e r m . 9 & 1 0 ; 2 5 - 2 7 ) T a b l e 5 - 3 . H 2 - 0 1 t h r u H 2 - 0 3 D a t a S e t t i n g s - C o n t i n u e d DESCRIPTION AVAILABILITY DATA...
  • Page 160 5.33 MULTI-FUNCTION OUTPUT T E R M I N A L S ( T e r m . 9 & 1 0 ; 2 5 - 2 7 ) Continued F r e q u e n c y d e t e c t i o n 1 – l o w H2-01 = 4 L4-01 = 30 Hz L4-02 = 5 Hz...
  • Page 161 Continued 5.33 MULTI-FUNCTION OUTPUT T E R M I N A L S ( T e r m . 9 & 1 0 ; 2 5 - 2 7 ) F r e q u e n c y d e t e c t i o n 2 – h i g h H2-01 = 16 L4-03 = 30 Hz L4-04 = 5 Hz...
  • Page 162 5.33 MULTI-FUNCTION OUTPUT T E R M I N A L S ( T e r m . 9 & 1 0 ; 2 5 - 2 7 ) Continued Speed coincidence 1 H2-01 = 3 L4-01 = 30 Hz L4-02 = 5 Hz : Output Freq.

  • Page 163: Phase Loss Detection - Input

    5 . 3 4 P H A S E LOSS DETECTION, INPUT L 8 - 0 5 : Input Phase Loss Detection Selection Factory setting: 0 Range: 0 or 1 The input phase loss detection circuit monitors the DC bus current ripple and activates when one of the input phases is lost.

  • Page 164: Pid Control

    5 . 3 6 P I D C O N T R O L The Proportional, Integral and Derivative control function provides closed-loop control, or regulation, of a system process variable (pressure, temperature, etc.). This regulation is accomplished by comparing a feedback signal to a setpoint reference, which results in an error signal.
  • Page 165 5 . 3 6 P I D C O N T R O L Continued Setpoint Reference Selection b 1 - 0 1 : Reference Selection Factory setting: 1 Range: 0 to 4 d 1 - 0 1 thru d 1 - 0 9 : Multi-step Frequency Factory settings: d 1 - 0 9 = 6 .
  • Page 166 5 . 3 6 P I D C O N T R O L Continued PID S e t t i n g s b 5 - 0 2 : Proportional Gain Factory setting: 1 . 0 0 Range: 0.00 to 10.00 Proportional gain is the value by which the error signal is multiplied to generate a new PID controller output.
  • Page 167 Continued 5 . 3 6 P I D C O N T R O L ( 1 ) b 5 - 0 8 : Output Lag Filter Time Factory setting: 0 . 0 0 Range: 0.00 to 10.00 seconds This parameter adds a filter to the PID output to keep it from changing too quickly. The higher the setting, the slower the PID output will change.
  • Page 168 5 . 3 6 P I D C O N T R O L Continued Feedback Loss Detection Factory setting: 0 Range: 0 to 2 b 5 - 1 2 : Feedback Loss Detection Selection Setting Description Feedback loss detection is disabled Feedback loss detection is enabled - alarm only (drive continues running).

  • Page 169: Reset Codes; 2-Wire, 3-Wire Initialization

    5 . 3 7 R E S E T CODES: 2-WIRE, 3-WIRE INITIALIZATION A 1 - 0 3 : Parameter Selection / Factory setting: 0 Initialization Data: = No Initialization 1 1 1 0 = User Default Parameter Initialization 2 2 2 0 = 2-Wire Control Initialization 3 3 3 0 = 3-Wire Control Initialization By entering either "...

  • Page 170: Slip Compensation

    5 . 3 8 S L I P COMPENSATION C 3 - 0 1 : Slip Compensation Gain Factory setting: 0 . 0 * Range: 0.0 to 2.5 * Note: Factory setting changes to " 1 . 0 " for Flux Vector and Open Loop Vector control methods.
  • Page 171 5 . 3 8 S L I P COMPENSATION Continued C 3 - 0 1 Slip Compensation is used to increase motor speed to account for slip; this is accomplished by boosting output frequency, with a corresponding boost in output voltage. Sets the slip compensation gain, in increments of 0.1%.

  • Page 172: Stall Prevention

    5 . 3 9 S T A L L PREVENTION L 3 - 0 4 : Stall Prevention Selection During Decel Factory setting: 1 L 3 - 0 4 F u n c t i o n S e t t i n g Stall prevention during deceleration disabled.
  • Page 173 5 . 3 9 S T A L L PREVENTION Continued Factory setting: 1 5 0 Range: 0 to 200 % L 3 - 0 2 : Stall Prevention Level During Accel This parameter determines the actual drive output current level during an acceleration condition.

  • Page 174: Stopping Method

    5 . 4 0 S T O P P I N G METHOD b 1 - 0 3 : Stopping Method Selection Factory setting: 0 Range: 0 to 3 Selects the stopping method suitable for the application. S e t t i n g D e s c r i p t i o n Deceleration (ramp) to stop Coast to stop...
  • Page 175 5 . 4 0 S T O P P I N G METHOD Continued Data 2 : Full-range DC Injection Stop When a STOP command is issued, there is a 0.5 second time delay, before a DC injection current is applied to two phases of the motor’s stator winding. The duration of DC braking is a time period proportional to b 2 - 0 4 (at 10% output frequency) and the level of output frequency at the time the STOP command is issued.

  • Page 176: Thermal Overload Protection

    5 . 4 1 T H E R M A L OVERLOAD PROTECTION E 2 - 0 1 : Motor Rated Current Factory setting: See Table A3-1 Range: 0.01 to 1500.0 A This parameter should be set according to the rated current value shown on the motor nameplate;...
  • Page 177 Continued 5 . 4 1 T H E R M A L OVERLOAD PROTECTION E 1 - 0 2 : Motor Selection Factory setting: 0 Range: 0 to 2 Setting Electronic Thermal Characteristics General-purpose motor (TEFC) Blower cooled or totally enclosed non-ventilated (TEBC or TENV) Vector Motor This parameter sets whether a general-purpose or a blower-cooled motor is used.
  • Page 178 Continued 5 . 4 1 T H E R M A L OVERLOAD PROTECTION Standard Blower Cooled Motor Overload Curve L 1 - 0 1 = 1 & L 1 - 0 2 = 8 . 0 M i n u t e s ≥...

  • Page 179: Torque Compensation

    5 . 4 2 T O R Q U E COMPENSATION C 4 - 0 2 : Torque Compensation Time Factory setting: See Table A3-2 Constant Range: 0 to 10000 ms This parameter adjusts a time delay for the torque compensation gain. Increase to add torque stability, decrease to improve torque response.
  • Page 180 Continued 5 . 4 2 T O R Q U E COMPENSATION C 4 - 0 3 : Forward Torque Compensation At Start Factory setting: 0 . 0 (Open Loop Vector Only) Range: 0.0 to 200.0 % C 4 - 0 4 : Reverse Torque Compensation At Start Factory setting: 0 .

  • Page 181: Torque Control (Command)

    5 . 4 3 T O R Q U E CONTROL (COMMAND) NOTE: This function can only be used in Flux Vector control method ( A 1 - 0 2 = 3 ). One of two methods may be used to run the drive in torque control. A 1 .
  • Page 182 5 . 4 3 T O R Q U E CONTROL (COMMAND) Continued d 5 - 0 3 : Speed Limit Selection Factory setting: 1 Range: 1 or 2 d 5 - 0 4 : Speed Limit Factory setting: 0 Range: –120 to +120 % When setting the drive for torque control, a speed limit is required.
  • Page 183 Continued 5 . 4 3 T O R Q U E CONTROL (COMMAND) Simplified block diagram: TORQUE H3-01 or H3-09 = 14 COMPENSATION (TCMP) Term. 14 Φ TORQUE LIMIT H3-05 or H3-09 = 14 TORQUE REFERENCE 1 + ST Term. 16 (TREF) T = d5-02 SPEED...

  • Page 184: Torque Detection

    5 . 4 4 T O R Q U E DETECTION Torque detection is used to compare drive rated output current with the overtorque detection level. When the output current is equal to or greater than the defined level, an overtorque condition exists.
  • Page 185 Continued 5 . 4 4 T O R Q U E DETECTION H 3 - 0 5 : Multi-function Analog Input Data 7 : External Overtorque (Term. 16) Detection Level Adjustment The multi-function analog input at terminal 16 may be configured to allow analog control of the overtorque detection level.
  • Page 186 5 . 4 4 T O R Q U E DETECTION Continued EXAMPLE OF OVERTORQUE DETECTION L6-01 setting: — Detect during run, energize multi-function output, display alarm L6-02 setting: 110 % — Level at which torque detection is sensed L6-03 setting: 1.0 s —...
  • Page 187 5 . 4 5 T O R Q U E LIMIT L 7 - 0 1 : Forward Torque Limit Factory setting (each): 2 0 0 L 7 - 0 2 : Reverse Torque Limit Range (each): 0 to 300 % L 7 - 0 3 : Forward Regenerative Torque Limit L 7 - 0 4 : Reverse Regenerative Torque Limit These parameters provide the ability to limit the amount of torque produced by the motor...
  • Page 188 The multi-function analog input at terminal 16 may be configured to allow analog control of the torque limit for both FWD & REV modes. However, the analog reference controls both FWD torque limit & REV regen torque limit. H3-05 = 10 GPD 515/G5 15 +15V 100% TORQUE 16 0-10V (20K Ω)

  • Page 189: Torque Limit

    The multi-function analog input at terminal 16 may be configured to allow analog control of the torque limit for both FWD & REV modes. However, the analog reference controls both FWD torque limit & REV regenerative torque limits. H3-05 = 12 GPD 515/G5 15 +15V REGEN 100% TORQUE 16 0-10V (20K Ω)

  • Page 190: Two Motor Operation

    5.45.1 TWO MOTOR OPERATION E 3 - 0 1: Control Method Selection (Motor 2) Factory setting : 2 Range : 0 to 4 Setting Description V/f control V/f with PG feedback Open loop vector Flux vector Factory Settings Parameter Description 230V Ratings 460V Ratings 600V Ratings E4-01 Maximum Output Frequency (Motor 2)
  • Page 191 Continued 5.45.1 TWO MOTOR OPERATION H 1 - 0 1 t h r u H 1 - 0 6 : Multi-function Inputs Data 1 6 : Motor 2 Select (Term. 3 thru 8) This function allows the drive to control two different motors at different times. When a multi-function input is set to a data of “16”, two different sets of motor parameters can be selected with a contact closure.

  • Page 192: User Parameters

    5 . 4 6 U S E R PARAMETERS A 2 - 0 1 t h r u A 2 - 3 2 : User Select Parameters Data: Programmable (see below) This function allows the user to select an exclusive list of parameters, providing a customized access level.
  • Page 193 T a b l e 5 - 4 . S t a n d a r d ( P r e s e t ) V / f P a t t e r n s APPLI- E 1 - 0 3 V/f PATTERN APPLI- E 1 - 0 3...

  • Page 194: Pattern - Custom

    5 . 4 8 V / f P A T T E R N - C U S T O M Factory Setting: 2 3 0, 4 6 0 or 5 7 5 V E 1 - 0 1 : Input Voltage Setting Range: 155 to 255 V (230V ratings) 310 to 510 V (460V ratings) 445 to 733 V (600V ratings)
  • Page 195 5 . 4 8 V / f P A T T E R N - C U S T O M Continued NOTE: To establish a V/f pattern with a straight line from Fmin to Fbase, set = Fmin, F = 0.0 Hz, and Vbase = 0.0 V.

  • Page 196: Zero-Servo Control

    By programming data " 72 " into one of the multi-function input parameters ( H 1 - 0 1 thru H 1 - 0 6 ), one of the multi- GPD 515/G5 function input terminals (3 thru 8) becomes a zero-servo ZERO control selection input.
  • Page 197 Continued 5.49 ZERO-SERVO CONTROL b 9 - 0 1 : Zero-Servo Gain Factory setting: 5 Range: 0 to 100 This function provides an adjustment for the position loop gain. CAUTION The higher the gain, the better the response. However, too high a gain can cause hunting or overshoot, and possible runaway condition.

  • Page 198: Zero Speed Control

    5 . 5 0 Z E R O SPEED CONTROL NOTE: This function can only be used in Flux Vector control method ( A 1 - 0 2 = 3 ). b 1 - 0 5 : Zero Speed Operation Factory setting: 0 Range: 0 to 3 The setting of this parameter determines which Zero Speed mode is enabled (see figures...
  • Page 199 Continued 5 . 5 0 Z E R O SPEED CONTROL b 1 - 0 5 : 0 Run at Frequency Reference E 1 - 0 9 : (Minimum Output Frequency) ineffective RUN / STOP STOP SPEED REFERENCE INTERNAL SPEED REF ZERO SPEED ZERO SPEED CONTROL...
  • Page 200 5-114...
  • Page 201 Continued 5 . 5 0 Z E R O SPEED CONTROL b 1 - 0 5 : 2 Run at Minimum Frequency E 1 - 0 9 : (Minimum Output Frequency) effective RUN / STOP STOP E1-09 SPEED REFERENCE E1-09 INTERNAL SPEED REF ZERO SPEED...
  • Page 202 5 . 5 0 Z E R O SPEED CONTROL Continued b 1 - 0 5 : 3 Run at Zero RPM E 1 - 0 9 : (Minimum Output Frequency) effective RUN / STOP STOP E1-09 SPEED REFERENCE INTERNAL SPEED REF INTERNAL STOP...

  • Page 203: Fault Indication & Troubleshooting

    & TROUBLESHOOTING GENERAL A failure in the GPD 515/G5 can fall into one of two categories, Alarm or Fault. A blinking "Alarm" indication is a warning that a drive trouble condition will soon occur, or that a programming error has been made. The drive will continue to operate during an "Alarm"...
  • Page 204 T a b l e 6 - 1 . F a u l t I n d i c a t i o n a n d D e t a i l s – C o n t i n u e d DIGITAL OPERATOR TYPE DISPLAY...
  • Page 205 T a b l e 6 - 1 . F a u l t I n d i c a t i o n a n d D e t a i l s – C o n t i n u e d DIGITAL OPERATOR TYPE DISPLAY...
  • Page 206 T a b l e 6 - 1 . F a u l t I n d i c a t i o n a n d D e t a i l s – C o n t i n u e d DIGITAL OPERATOR TYPE DISPLAY...
  • Page 207 T a b l e 6 - 1 . F a u l t I n d i c a t i o n a n d D e t a i l s – C o n t i n u e d DIGITAL OPERATOR TYPE DISPLAY...

  • Page 208: Auto-Tuning Faults And Corrective Actions

    AUTO-TUNING FAULTS & CORRECTIVE ACTIONS DIGITAL OPERATOR DISPLAY DESCRIPTION CORRECTIVE ACTION INDICATION Motor data is not correct • Check the input data. Tune Aborted • Check the drive and motor capacities. Data Invalid Line-to-line resistance not Tune Aborted within tolerance Resistance •...

  • Page 209: Displaying Faults

    DISPLAYING FAULTS A . Displaying F a u l t Conditions Whenever the fault relay trips (drive shutdown), the fault that caused the trip (except for Illegal Constant or Control Function Hardware) is entered into non-volatile RAM. The drive also retains the operating conditions when the fault occurred. These conditions can only be displayed when the drive is in the Drive mode (DRIVE light is on).
  • Page 210 Table 6-2. Displaying Fault Conditions – Continued DIGITAL OPERATOR DISPLAY DESCRIPTION KEY SEQUENCE (See Note 1) Continue pressing to cycle through all of the condition displays. These include: output current, output voltage, DC bus voltage, kWatts, input terminal status, output terminal status, operation status, and elapsed time.
  • Page 211 Table 6-3. Displaying Fault History – Continued DIGITAL OPERATOR DISPLAY DESCRIPTION KEY SEQUENCE (See Note 1) Display the third from the Press Fault Message 3 last fault that occurred. DC Bus Undervolt Display the fourth from the Press Fault Message 4 last fault that occurred.

  • Page 212: Troubleshooting Flowcharts

    TROUBLESHOOTING FLOWCHARTS If the drive malfunctions, locate the cause and take corrective action by following the flowcharts given in this section. A. TROUBLESHOOTING MOTOR SYMPTOMS Motor Does Not Rotate ................Chart 6.1 Motor Stalls During Acceleration..............Chart 6.2 Motor Does Not Rotate at Set Speed ............Chart 6.3 Motor Hunting ....................

  • Page 213: Motor Does Not Rotate

    TROUBLESHOOTING CHART 6.1 MOTOR DOES NOT ROTATE "CHARGE" LAMP ON MAIN PC BOARD LIT? CHECK CIRCUIT RATED VOLTAGE BREAKER, MAGNETIC ACROSS TERMINALS CONTACTOR AND L1(R), L2(S), AND L3(T)? INPUT POWER. FAULT GO TO APPROPRIATE SHOWN ON ALPHA-NUMERIC CHART, 6.5 THRU 6.13. DISPLAY? LAMP DISPLAY U1-10,...
  • Page 214 TROUBLESHOOTING CHART 6.1 (Continued) FROM PRECEDING PAGE VOLTAGE PRESENT ACROSS DRIVE OUTPUT TERMINALS IS FAULTY. T1(U), T2(V) AND T3(W)? CHECK CON- PROPER CONNECTIONS NECTIONS FOR FROM DRIVE TO MOTOR? PROBLEM AND REPAIR. CONTROL METHOD? V/F w/ PG Flux Vector Open Loop Vector PROPER PROPER SET TORQUE LIMIT...

  • Page 215: Motor Stalls During Acceleration

    TROUBLESHOOTING CHART 6.2 MOTOR STALLS DURING ACCELERATION WITH DRIVE IN ACCELERATION TIME STOPPED CONDITION, TOO SHORT? EXTEND ACCELER- ATION TIME BY REPROGRAMMING C1-01, C1-03, C1-05, LOAD TORQUE OR C1-07 . TOO HIGH? LOAD CHECK IF SPECIAL INERTIA MOTOR IS USED. LARGE? CONTROL METHOD? Flux Vector...

  • Page 216: Motor Does Not Rotate At Set Speed

    TROUBLESHOOTING CHART 6.3 MOTOR DOES NOT ROTATE AT SET SPEED CORRECT MOTOR FOR CONSULT YASKAWA USE WITH DRIVE? ABOUT MOTOR SELECTION. CONTROL METHOD? Flux Vector Open Loop Vector V/F w/ PG PROPER CONNECTIONS CHECK CONNECTIONS FROM DRIVE TO FOR PROBLEM AND MOTOR AND PG? REPAIR.

  • Page 217: Motor Hunting

    TROUBLESHOOTING CHART 6.4 MOTOR HUNTING CONTROL METHOD? Flux Vector Open Loop Vector V/F w/ PG CHECK CONNECTIONS PROPER PHASE SEQUENCE OF CONNECTIONS FROM FOR PROBLEM AND DRIVE TO MOTOR? REPAIR. CHECK STALL PREVENTION PROPER CONNECTIONS CHECK CONNECTIONS FROM DRIVE TO SETTINGS FOR PROBLEM AND PG (ENCODER)?

  • Page 218: Ov - Overvoltage

    TROUBLESHOOTING CHART 6.5 " oV – Overvoltage " FAULT INDICATION IS INPUT AC SUPPLY DECREASE TO VOLTAGE CORRECT? PROPER VOLTAGE RANGE. WITH DRIVE IN STOPPED CONDITION, DOES OV TRIP INCREASE DECELER- OCCUR ONLY ATION TIME BY DURING DECEL- REPROGRAMMING ERATION? C1-02, C1-04, C1-06, OR C1-08 .

  • Page 219: Puf - Dc Bus Fuse Open

    TROUBLESHOOTING CHART 6.6 " PUF – DC Bus Fuse Open " FAULT INDICATION DISCONNECT LEADS FROM OUTPUT TERMINALS T1(U), T2(V) AND T3(W). ARE MOTOR WINDINGS MOTOR SHORTED (T1 TO T2, IS FAULTY. T2 TO T3, OR T3 TO T1)? ARE DRIVE LOCATE AND OUTPUT PHASES SHORTED TO GROUND?

  • Page 220: Oc - Overcurrent

    TROUBLESHOOTING CHART 6.7 " oC – Overcurrent " FAULT INDICATION WITH DRIVE IN STOPPED CON- DOES OUTPUT DITION, INCREASE ACCELERATION CURRENT EXCEED 200% OF RATING? TIME BY REPROGRAMMING C1-01, C1-03, C1-05, OR C1-07 , IF OC TRIP OCCURS ONLY DURING ACCELERATION.

  • Page 221: Ol1 - Motor Overload

    TROUBLESHOOTING CHART 6.8 " oL1 – Motor Overload " FAULT INDICATION LOAD TOO LARGE DECREASE LOAD (MOTOR OVERHEATED)? WITHIN RATING. IS DRIVE CAPACITY SET ACCORDING TO ( o2-04 ) FACTORY SET APPENDIX 3, TABLE A3-1. CORRECTLY? WITH DRIVE IN IS ELECTRONIC THERMAL OVERLOAD ( L1-01 &...

  • Page 222: Uv - Undervoltage

    TROUBLESHOOTING CHART 6.9 " UV – Undervoltage " FAULT INDICATION - INCREASE VOLTAGE IS INPUT AC SUPPLY WITHIN PROPER RANGE. CORRECT? - CHECK WIRING BETWEEN MAIN AC CONTACTOR AND DRIVE. IS THERE AT LEAST 450VDC (FOR 460V DRIVE) OR DRIVE 225VDC (FOR 230V DRIVE) ON THE DC BUS? IS FAULTY.

  • Page 223: Oh - Heatsink Overtemp

    TROUBLESHOOTING CHART 6.10 " oH – Heatsink Overtemp " FAULT INDICATION IS AMBIENT TEMPERATURE REDUCE AMBIENT 45°C (113°F) TEMPERATURE. OR GREATER? IS HEAT SINK CLEAN HEAT CLEAN? SINK. COOLING FAN REPLACE STOPPED? COOLING FAN. REMOVE NOISE SOURCE: ERRONEOUS OPERATION DUE TO NOISE? •...

  • Page 224: Cpfxx - Control Function Error

    TROUBLESHOOTING CHART 6.11 " CPFXX – " CONTROL FUNCTION ERROR FAULT INDICATION TURN OFF POWER. AFTER "CHARGE" LAMP ON MAIN PC BOARD GOES OUT, TURN POWER BACK ON. 1. CHECK THAT ALL DRIVE HARNESS CONNECTORS, AND CONTROL BOARD IS CPF STILL MOUNTED PCB's, ARE INDICATED? FIRMLY SEATED.

  • Page 225: Efx - External Fault

    TROUBLESHOOTING CHART 6.12 " EFX – " EXTERNAL FAULT INDICATION IS AN EXTERNAL FAULT SIGNAL PRESENT (CLOSED CIRCUIT FAULT HAS OCCURRED BETWEEN TERMINAL 3 AND IN CIRCUITS OUTSIDE 11; OR OPEN CIRCUIT THE DRIVE. BETWEEN TERMINAL 11 TROUBLESHOOT AND AND WHICHEVER TERMINAL (4-8) HAS BEEN PROGRAMMED CORRECT.

  • Page 226: Os - Overspeed

    TROUBLESHOOTING CHART 6.13 " oS – Overspeed " FAULT INDICATION CORRECT ENCODER PPR RE-PROGRAM VALUE PROGRAMMED F1-01 SETTING. IN F1-01 ? EXCESSIVE NOISE CONSULT YASKAWA ON ENCODER SIGNAL INPUTS TO ABOUT SPECIFICATIONS OF THE DRIVE? USER-SUPPLIED ENCODER. (See Section 6.6) FORWARD DIRECTION OK, ENCODER BUT TRACKING PROBLEM...

  • Page 227: Cf - Out Of Control

    TROUBLESHOOTING CHART 6.14 " CF – Out of Control " FAULT INDICATION ARE REGENERATIVE INCREASE L7-03 AND TORQUE LIMITS SET L7-04 . HIGH ENOUGH? CAN DECELERATION INCREASE C1-02 (OR TIME BE EXTENDED? C1-04 , C1-06 , OR C1-08 ) CAN MINIMUM INCREASE E1-09 FREQUENCY BE (TYPICALLY TO 1.5 Hz )
  • Page 228 TROUBLESHOOTING C H A R T 6 . 1 5 NO DIGITAL OPERATOR DISPLAY DISPLAY 230/460 APPLY L1, L2, L3? POWER DAMAGED PRECHARGE CHARGE RESISTOR, INPUT LAMP DIODES, OR OUTPUT TRANSISTORS IS VOLTAGE IS VOLTAGE REPLACE BETWEEN BETWEEN GATE DRIVE TERM.

  • Page 229: Diode And Igbt (Transistor) Module Resistance Test

    6 . 5 D I O D E A N D IGBT (TRANSISTOR) MODULE RESISTANCE TEST DIODE MODULE Measure the resistance across the module terminals with a volt-ohm meter. Set the meter at the X1 range. The measured resistance should be within the values listed in Table 6-4. NOTE: If the DC bus fuse is blown (PUF), the values shown below may not be accurate.
  • Page 230 B . TRANSISTOR MODULE Measure the resistance across the module terminals with a volt-ohm meter. Set the meter to the X1 range. The measured resistance should be within the values listed in Table 6-5. NOTE: If the DC bus fuse is blown (PUF), the values shown below may not be accurate.

  • Page 231: Checking Encoder Pulses

    CHECKING ENCODER PULSES In order to check the encoder pulses, an oscilloscope is needed. The pulses can be checked after they have been processed by the PG-X2 card or at the motor. WARNING The following tests require power to be applied to the drive while the front cover is off.
  • Page 232 NOTE 1: Encoder output voltage should be at or near the encoder power supply voltage. Figure 6-1. PG-X2 Card Inputs / Test Points 8 . Turn the motor shaft by hand. As Figure 6-1 shows, there should be pulses on both channels, 50% duty cycle, and they should be the inverse of each other (separated by 180 electrical degrees.
  • Page 233 C . Checking the Pulses at a VCM Motor 1 . Remove power from L1, L2, & L3 and wait for the CHARGE light to go out. 2 . Take apart the military style connector at the motor. 3 . Connect the common of the scope to pin F. 4 .
  • Page 234 6-32...

  • Page 235: A P P

    Appendix 1. LISTING OF PARAMETERS The GPD 515/G5 control circuits use various parameters to select functions and character-istics of the drive. For methods of changing of parameter settings, see Section The following tables list all parameters in numerical order. For each parameter, reference paragraph(s) in Section 2 or 5 are listed (if applicable) where the features of the drive affected by that parameter are described.
  • Page 236 T a b l e A 1 - 2 . D r i v e b X - X X P a r a m e t e r s A C C E S S L E V E L PARAMETER F U N C T I O N INCRE-...
  • Page 237 T a b l e A 1 - 2 . D r i v e b X - X X P a r a m e t e r s – C o n t i n u e d A C C E S S L E V E L PARAMETER F U N C T I O N...
  • Page 238 T a b l e A 1 - 2 . D r i v e b X - X X P a r a m e t e r s – C o n t i n u e d A C C E S S L E V E L PARAMETER F U N C T I O N...
  • Page 239 T a b l e A 1 - 2 . D r i v e b X - X X P a r a m e t e r s – C o n t i n u e d A C C E S S L E V E L P A R A .

  • Page 240: C1-10

    T a b l e A 1 - 3 . D r i v e C X - X X P a r a m e t e r s A C C E S S L E V E L PARAMETER F U N C T I O N INCRE-...

  • Page 241: C3-04

    T a b l e A 1 - 3 . D r i v e C X - X X P a r a m e t e r s – C o n t i n u e d A C C E S S L E V E L PARAMETER F U N C T I O N...

  • Page 242: C7-01

    T a b l e A 1 - 3 . D r i v e C X - X X P a r a m e t e r s – C o n t i n u e d A C C E S S L E V E L PARAMETER F U N C T I O N...
  • Page 243 T a b l e A 1 - 3 . D r i v e C X - X X P a r a m e t e r s – C o n t i n u e d A C C E S S L E V E L PARAMETER F U N C T I O N...

  • Page 244: D4-01

    T a b l e A 1 - 4 . D r i v e d X - X X P a r a m e t e r s A C C E S S L E V E L PARAMETER F U N C T I O N INCRE-...

  • Page 245: D5-01

    T a b l e A 1 - 4 . D r i v e d X - X X P a r a m e t e r s – C o n t i n u e d A C C E S S L E V E L PARAMETER F U N C T I O N...

  • Page 246: E1-02

    T a b l e A 1 - 5 . D r i v e E X - X X P a r a m e t e r s A C C E S S L E V E L PARAMETER F U N C T I O N INCRE-...
  • Page 247 Table A1-5. Drive EX-XX Parameters – Continued A C C E S S L E V E L PARAMETER F U N C T I O N INCRE- S E T T I N G F A C T O R Y P A R A .
  • Page 248 Table A1-5. Drive EX-XX Parameters – Continued A C C E S S L E V E L PARAMETER F U N C T I O N INCRE- S E T T I N G F A C T O R Y P A R A .
  • Page 249 T a b l e A 1 - 6 . D r i v e F X - X X P a r a m e t e r s A C C E S S L E V E L PARAMETER F U N C T I O N INCRE-...
  • Page 250 T a b l e A 1 - 6 . D r i v e F X - X X P a r a m e t e r s – C o n t i n u e d A C C E S S L E V E L PARAMETER F U N C T I O N...
  • Page 251 T a b l e A 1 - 6 . D r i v e F X - X X P a r a m e t e r s – C o n t i n u e d A C C E S S L E V E L PARAMETER F U N C T I O N...
  • Page 252 T a b l e A 1 - 7 . D r i v e H X - X X P a r a m e t e r s A C C E S S L E V E L PARAMETER F U N C T I O N INCRE-...
  • Page 253 T a b l e A 1 - 7 . D r i v e H X - X X P a r a m e t e r s – C o n t i n u e d A C C E S S L E V E L PARAMETER F U N C T I O N...
  • Page 254 T a b l e A 1 - 7 . D r i v e H X - X X P a r a m e t e r s – C o n t i n u e d A C C E S S L E V E L PARAMETER F U N C T I O N...
  • Page 255 T a b l e A 1 - 8 . D r i v e L X - X X P a r a m e t e r s A C C E S S L E V E L PARAMETER F U N C T I O N INCRE-...
  • Page 256 T a b l e A 1 - 8 . D r i v e L X - X X P a r a m e t e r s – C o n t i n u e d A C C E S S L E V E L PARAMETER F U N C T I O N...
  • Page 257 T a b l e A 1 - 8 . D r i v e L X - X X P a r a m e t e r s – C o n t i n u e d A C C E S S L E V E L PARAMETER F U N C T I O N...
  • Page 258 T a b l e A 1 - 8 . D r i v e L X - X X P a r a m e t e r s – C o n t i n u e d A C C E S S L E V E L PARAMETER F U N C T I O N...
  • Page 259 T a b l e A 1 - 9 . D r i v e o X - X X P a r a m e t e r s A C C E S S L E V E L PARAMETER F U N C T I O N INCRE-...
  • Page 260 T a b l e A 1 - 9 . D r i v e o X - X X P a r a m e t e r s – C o n t i n u e d A C C E S S L E V E L PARAMETER F U N C T I O N...
  • Page 261 T a b l e A 1 - 1 0 . D r i v e U X - X X P a r a m e t e r s A N A L O G M O N I T O R A C C E S S L E V E L PARAMETER D I S P L A Y ( S e e N o t e 3 )
  • Page 262 T a b l e A 1 - 1 0 . D r i v e U X - X X P a r a m e t e r s – C o n t i n u e d A C C E S S L E V E L PARAMETER D I S P L A Y...
  • Page 263 T a b l e A 1 - 1 0 . D r i v e U X - X X P a r a m e t e r s – C o n t i n u e d A C C E S S L E V E L PARAMETER D I S P L A Y...
  • Page 264 T a b l e A 1 - 1 0 . D r i v e U X - X X P a r a m e t e r s – C o n t i n u e d A C C E S S L E V E L PARAMETER D I S P L A Y...
  • Page 265 T a b l e A 1 - 1 0 . D r i v e U X - X X P a r a m e t e r s – C o n t i n u e d A C C E S S L E V E L PARAMETER D I S P L A Y...
  • Page 266 T a b l e A 1 - 1 1 . R u n O p e r a t i v e P a r a m e t e r s PARAMETER F U N C T I O N N A M E P A R A .

  • Page 267: A P P

    Appendix 2. SPECIFICATIONS T a b l e A 2 - 1 . S t a n d a r d S p e c i f i c a t i o n s SECTION A. Input Voltage Related Specifications 208 / 230V Class drive Input Power Voltage : 3 Phase 200 / 208 / 220 / 230 VAC + 10%, –...
  • Page 268 T a b l e A 2 - 1 . S t a n d a r d S p e c i f i c a t i o n s ( C o n t i n u e d ) SECTION A.

  • Page 269: A P P

    T a b l e A 2 - 1 . S t a n d a r d S p e c i f i c a t i o n s ( C o n t i n u e d ) SECTION C.
  • Page 270 T a b l e A 2 - 1 . S t a n d a r d S p e c i f i c a t i o n s ( C o n t i n u e d ) SECTION C.

  • Page 271: Capacity & Control Method

    Appendix 3. CAPACITY & CONTROL METHOD RELATED PARAMETERS Parameter o 2 - 0 4 (Drive Capacity Selection) is factory preset per the input voltage and output current ratings of the drive, although the drive displays the voltage and kW rating. This parameter setting determines the factory settings for the parameters listed in the table below.
  • Page 272 T a b l e A 3 - 1 . P a r a m e t e r s R e l a t e d t o G P D 5 1 5 C a p a c i t y PARAMETER NOMINAL OUTPUT DRIVE...
  • Page 273 T a b l e A 3 - 2 . P a r a m e t e r s R e l a t e d t o C o n t r o l M e t h o d ( A 1 - 0 2 ) F A C T O R Y S E T T I N G PARAMETER INCRE-...
  • Page 274 A3-4...

  • Page 275: A P P

    Appendix 4. GPD 515/G5 SPARE PARTS PROCEDURE FOR INSTALLING REPLACEMENT CONTROL PCB 1 . Record all parameters that have been changed from their factory settings, by writing down all settings that appear under the “Modified Constants” menu. 2 . Record the Control Method (“Initialize” menu, A 1 - 0 2 ) .
  • Page 276 Old Drive New Drive Model No. Power Module Part No. 5P30– Transistor Module Part No. 5P30– Diode Module Part No. 5P50– Model No. GPD515C– CIMR-G5M 0174 0175 0178 0154 0155 0156 0157 0180 0160 0161 0176 0177 0477 0478 0479 0490 0480 0481...
  • Page 277 Xstr/Heatsink Power Module New Drive Old Drive Transistor Module Part No. 5P30– Diode Module Part No. 5P50– Assy Part No. 5P30– Model No. Model No. Part No. 5P30– CIMR-G5M GPD515C– 0165 0166 0167 0181 0150 0151 0152 0153 0288 0289 0290 0483 0484...
  • Page 278 Control Fuse New Drive Old Drive Cooling Fan Part No. 5P16– DC Bus Fuse Part No. 5P17– Part No. 5P17– Model No. Model No. CIMR-G5M GPD515C– 0057 0058 0059 0061 0060 0050 0062 0051 0064 0504 0488 0480 0489 0490 0491 0492 0477...
  • Page 279 Diode Module Transistor Module Old Drive New Drive Power Module Part No. STR___ Part No. 5P50- Model No. Model No. Part No. Part No. 5P30- GPD515C- CIMR-G5M 0179 0162 0163 0164 0165 1217 1219 1220 1221 1200 1201 0483 0484 0485 0491 0492 0487 0488 SID3047...
  • Page 280 A4-6...

  • Page 281: Gpd 515/G5 Dimensions

    Appendix 5. GPD 515/G5 DIMENSIONS Table A5-1 lists dimensions for the drive in its standard enclosure. For information on other types of enclosures available, consult your Yaskawa representative. T a b l e A 5 - 1 . D r i v e S i z e a n d W e i g h t...
  • Page 282 T a b l e A 5 - 1 . D r i v e S i z e a n d W e i g h t NEW DRIVE OLD DRIVE PHYSICAL DIMENSIONS MOUNTING HEAT LOSS MODEL MODEL NOMINAL ENCLOSURE (IN.) DIM.

  • Page 283: Dynamic Braking Connections

    Appendix 6. DYNAMIC BRAKING CONNECTIONS GENERAL. Dynamic braking (DB) enables the motor to be brought to a smooth and rapid stop. This is achieved by dissipating the regenerative energy of the AC motor across the resistive components of the Dynamic Braking option. For further details on dynamic braking operation, see the instruction sheet shipped with dynamic braking components.
  • Page 284 Table A6-3. Dynamic Braking - 10% Duty Cycle - 460V Drive Braking Transistor Module Remote Mount Resistor Unit Dimensions Dimensions Minimum New Drive Old Drive Resistance Power Approx (Inches) (Inches) Rated Part No. Connectable Part No. Model No. Model No. (Ohms) (Watts) Braking...
  • Page 285 Figure A6-1. Attaching Heat Sink Mount Resistor Mount Resistor to drive terminals on Heat Sink according to Figure A6-2. 5 . Proceed to "ADJUSTMENTS" on page GPD 515/G5 A6-7. HEAT SINK MOUNT RESISTOR Figure A6-2. Lead Connections For Heat Sink...
  • Page 286 * Power leads for the Remote Mount Resistor Unit generate high levels of and Figure A6-3. electrical noise; these signal leads must be grouped separately. 3 . Reinstall and secure L1 (R) T1 (U) Remote GPD 515/G5 Mount Resistor L2 (S) T2 (V) Unit cover and L3 (T) T3 (W) drive front CONTROL cover.
  • Page 287 Braking Transistor Unit(s) and Remote Mount Resistor Unit(s) Installation ( f o r G P D 5 1 5 C - A 0 4 9 [ C I M R - G 5 M 2 0 1 1 1 F ] a n d a b o v e , - B 0 4 1 [ 4 0 1 8 1 F ] a n d a b o v e , C 0 4 1 [ 5 0 3 0 1 F ] a n d a b o v e ) IMPORTANT Since the Remote Mount Resistor Unit generates heat during dynamic braking...
  • Page 288 T1 (U) L1 (R) GPD 515/G5 L2 (S) T2 (V) L3 (T) T3 (W) CONTROL See Note (1) — BRAKING IFU (2) TRANSISTOR UNIT PART OF USER SUPPLIED EXTERNAL CIRCUIT 120VAC THRX REMOTE MOUNT RESISTOR POWER POWER 1THG UNIT THRX...
  • Page 289 L1 (R) T1 (U) GPD 515/G5 L2 (S) T2 (V) L3 (T) T3 (W) CONTROL REMOTE See Note (1) MOUNT – RESISTOR BRAKING UNIT TRANSISTOR UNIT #1 1THG MASTER NOT RECOMMENDED WIRING CONFIGURATION BRAKING BRAKING REMOTE TRANSISTOR TRANSISTOR MOUNT UNIT...
  • Page 290 6 . IMPORTANT: After wiring, test insulation resistance of each Braking Transistor Unit/Remote Mount Resistor Unit with a 900V megger as follows: Disconnect leads between the Braking Transistor Unit and the drive. If equipment with semiconductors is connected across terminals 1 & 2 of the Braking Transistor Unit, remove the wiring.

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