MIMAKI SWJ-320 S2 Maintenance Manual
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MIMAKI SWJ-320 S2 Maintenance Manual

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Service Documents

MAINTENANCE MANUAL

MIMAKI ENGINEERING CO., LTD
URL:h ttp:// eng. mimaki.co.jp/
D500764-13

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  • Page 1: Maintenance Manual

    Service Documents MAINTENANCE MANUAL MIMAKI ENGINEERING CO., LTD URL:h ttp:// eng. mimaki.co.jp/ D500764-13...
  • Page 2 Item was added, cause and corrective measure was changed. Date 2012.12.14 Manual Ver. Remark Status Index Rev. Changes Added 4.2.19 Added Added 5.1.10-P.2 Added notes of the setscrew Revised 7.1.2 Revised Error message. Maintenance Manual Change Tracking P.1 © 2013 MIMAKI ENGINEERING CO.,LTD.
  • Page 3 Revised 6.7.3-P.1 Corrected: Photo of top Revised 6.7.4-P.1 Corrected: Photo of top Revised 6.7.5-P.1 Corrected: Photo of top Date 2012.07.20 Manual Ver. Remark Status Index Rev. Changes Released New issued Maintenance Manual Change Tracking P.2 © 2013 MIMAKI ENGINEERING CO.,LTD.

  • Page 4: Table Of Contents

    4.2 Adjustment Items 5.2 Other Test 4.2.1 HEAD ADJUST 4.2.2 [HEAD ADJUST] Carriage base tilting 4.2.3 [HEAD ADJUST] Head tilting 6. Disassembly and Reassembly 4.2.4 [HEAD ADJUST] Stagger / Forward/ backward 6.1 Covers Table of Contents R.1.1 © 2013 MIMAKI ENGINEERING CO.,LTD.
  • Page 5 6.9 Drying unit relations 6.9.1 Warm Breeze Fan assy. 6.9.2 Drying Fan assy. 7. Troubleshooting 7.1 Details on Errors and Malfunctions 7.1.1 Concerning Errors and Malfunctions 7.1.2 List of Error Messages Table of Contents R.1.1 © 2013 MIMAKI ENGINEERING CO.,LTD.
  • Page 6 MAINTENANCE MANUAL > Operating Principle > Basic Operation Operating Principle Basic Operation Maintenance Function InkSystem © 2013 MIMAKI ENGINEERING CO.,LTD.

  • Page 7: Operating Principle

    MAINTENANCE MANUAL > Basic Operation > Maintenance Function Operating Principle Basic Operation Maintenance Function InkSystem © 2013 MIMAKI ENGINEERING CO.,LTD.
  • Page 8 MAINTENANCE MANUAL > Operating Principle > InkSystem Operating Principle Basic Operation Maintenance Function InkSystem © 2013 MIMAKI ENGINEERING CO.,LTD.

  • Page 9: Configuration

    MAINTENANCE MANUAL > Operating Principle > InkSystem > Configuration Rev. Model Issued 2012.07.19 Revised F/W ver Remark SWJ-320S 1.3.1 Configuration  Ink Supply Path Diagrammatic Illustration The ink supplying routes are shown below. Ink bottle Pump Filter Ink tank Print head © 2013 MIMAKI ENGINEERING CO.,LTD. 1.3.1 R.1.0...

  • Page 10: Electrical Parts

    MAINTENANCE MANUAL > Electrical Parts > Block Diagram 2.Electrical Parts Block Diagram Operation Explanation Circuit Board Specifications © 2013 MIMAKI ENGINEERING CO.,LTD.

  • Page 11: Connection Diagram

    HTC2 AC IN[1:2] INLET2 AC OUT[1:2] HT2[1:4] AC OUT[1:2] AC IN[1:2] AC IN[1:2] 300W ×3 AC OUT[1:2] Heater controler POST Switch FUSE Heater POST HTC3 AC IN[1:2] AC inlet AC OUT[1:2] HT3[1:4] 500W © 2013 MIMAKI ENGINEERING CO.,LTD. 2.1.1 R.1.3...
  • Page 12 Feeding Auto switch Warm breeze FAN CN[1:2] SW12 Drying FAN 7 Switch Drying FAN 3 CN[1:2] CN[1:2] AC OUT[1:2] Feeding Directon switch CN[1:4] Drying FAN 8 Drying FAN 4 CN[1:2] Switch CN[1:2] AC IN[1:2] © 2013 MIMAKI ENGINEERING CO.,LTD. 2.1.1 R.1.3...
  • Page 13 MAINTENANCE MANUAL > Electrical Parts > Operation Explanation Electrical Parts Block Diagram Operation Explanation Circuit Board Specifications © 2013 MIMAKI ENGINEERING CO.,LTD.
  • Page 14 MAINTENANCE MANUAL > Electrical Parts > Circuit Board Specifications Electrical Parts Block Diagram Operation Explanation Circuit Board Specifications © 2013 MIMAKI ENGINEERING CO.,LTD.

  • Page 15: Dc Power Supply (Dc37V)

    *2 : When installing the new power supply (PLA600F-36-R) to the model that uses the old power supply (PBA600F-36-R), change the specs of above No.1 to 7 to the same as those of PLA600F-36-R. © 2013 MIMAKI ENGINEERING CO.,LTD. 2.3.1...
  • Page 16 Parts No. Connected to:* Remarks nation CN EPL Main PCB assy. CN12 EPL Main PCB assy. CN12 EPL Main PCB assy. CN12 *For the details of connecting destinations, refer to the block diagram. © 2013 MIMAKI ENGINEERING CO.,LTD. 2.3.1 R.1.2...
  • Page 17 POW_CN1, POW_CN2 and PW_CN3 of DC-POW cable 320Assy. is not connected. (DC-POW cable 320assy. is two CN1 connectors.) Connector which is written “LC-POW CN1” is connected to the CN1 of the power supply. © 2013 MIMAKI ENGINEERING CO.,LTD. 2.3.1 R.1.2...

  • Page 18: Main Pcb Assy

    Keyboad PCB CN11 Power supply CN12 Power supply (DC37V) CN1~3 For remote control [PBA600F-36-G] CN13 LAN I/F Ethernet (100BASE-TX) CN14 XY Motor XY Motor drive CN15 XY Motor XY Motor encorder CN16 Not use © 2013 MIMAKI ENGINEERING CO.,LTD. 2.3.2 R.1.2...
  • Page 19 3.3V, FPGA It is light on when FPGA is completed to write down. 37V, F1 check, CN6 Huse1 is normal and 37V current is on. 5V, CN7 sensor check Not used. Not light on. © 2013 MIMAKI ENGINEERING CO.,LTD. 2.3.2 R.1.2...
  • Page 20 37V(CN11-2pins) current is on. 37V, Power supply check 37V(CN11-1pins) current is on. *1.Only D11 and D35 light on, when main power turn on and power turn off.Another LED light on, when power turn © 2013 MIMAKI ENGINEERING CO.,LTD. 2.3.2 R.1.2...

  • Page 21: Dc Power Supply (Dc5V)

    List of Connectors Connecting desti- Parts No. Connected to:* Remarks nation CN Noise Filter AC input EPL Main PCB assy. CN11 DC output *For the details of connecting destinations, refer to the block diagram. © 2013 MIMAKI ENGINEERING CO.,LTD. 2.3.3 R.1.0...

  • Page 22: Central Io Pcb Assy

    Ink pump, Ink pressurizing part CN16 Pump Motor, Wiper Motor STM1, 2, 5 CN17 Not use Spare CN18 Not use CN20 Cascade short 13 assy. *For the details of connecting destinations, refer to the block diagram. © 2013 MIMAKI ENGINEERING CO.,LTD. 2.3.4 R.1.0...
  • Page 23 X origin sensor; light on darkly when sensor is on, light on brightly when 5V, CN9 sensor check sensor is off. 37V, CN17, F5 check HuseF5 is normal and current from CN3 is on. © 2013 MIMAKI ENGINEERING CO.,LTD. 2.3.4 R.1.1...

  • Page 24: Hdc Pcb Assy

    Not use Not use CN18 Not use Not use CN19 Ink tank liquid level detecting sensor 4 Not use CN20 Ink tank liquid level detecting sensor 3 Not use CN21 Carriage fan Not use © 2013 MIMAKI ENGINEERING CO.,LTD. 2.3.5 R.1.0...
  • Page 25 CN28 (valve check) Not used. Not light on. LED12 CN28 (valve check) Not used. Not light on. LED13 CN28 (valve check) Not used. Not light on. LED14 CN28 (valve check) Not used. Not light on. © 2013 MIMAKI ENGINEERING CO.,LTD. 2.3.5 R.1.1...

  • Page 26: Key Board Pcb Assy

     Test point Parts No. Signal Remarks  LED light on Parts No. Check points Condition for lighting 5V Power switch,CN1,CN5 5V current is on. *1.Main power on and off, D17 light on. © 2013 MIMAKI ENGINEERING CO.,LTD. 2.3.6 R.1.1...

  • Page 27: Optical Conversion Pcb Assy

    *For the details of connecting destinations, refer to the block diagram.  LED light on Parts No. Check points Condition for lighting 3.3V, CN1 3.3V current from CN1 is on. *1.Main power on and off, D17 light on. © 2013 MIMAKI ENGINEERING CO.,LTD. 2.3.7 R.1.1...

  • Page 28: Ffc Changes Pcb Assy

    FFC Changes PCB assy.  Carriage side Parts No. Connected to:* Connecting destination CN Remarks HDC PCB assy. Connector for FFC FFC Changes PCB assy. *For the details of connecting destinations, refer to the block diagram. © 2013 MIMAKI ENGINEERING CO.,LTD. 2.3.8 R.1.0...

  • Page 29: Ddrii Pram(1Gb) Pcb Assy

    Unit name: DDRII PRAM(1GB) PCB assy.  List of Connectors Connecting desti- Parts No. Connected to:* Remarks nation CN EPL Main PCB assy *For the details of connecting destinations, refer to the block diagram. © 2013 MIMAKI ENGINEERING CO.,LTD. 2.3.9 R.1.0...

  • Page 30: Id Contact Pcb Cn032 Simple Assy

    The ink ID is read out by this PCB.  List of Connectors Connecting desti- Parts No. Connected to:* Remarks nation CN EPL Main PCB assy. *For the details of connecting destinations, refer to the block diagram. © 2013 MIMAKI ENGINEERING CO.,LTD. 2.3.10 R.1.0...

  • Page 31: Workflow

    MAINTENANCE MANUAL > Workflow > Ink Related Parts Workflow Ink Related Parts Driving Parts Electrical Parts © 2013 MIMAKI ENGINEERING CO.,LTD.

  • Page 32: Replacement Of The Head Unit

    Be sure to wear protective glasses and working gloves during the operation. Ink may get into your eyes depending on the working condition, or hand skin may get rough if you touch the ink. © 2013 MIMAKI ENGINEERING CO.,LTD. 3.1.1 R.1.0...

  • Page 33: Replacement Of The Ink Tank

    Be sure to wear protective glasses and working gloves during the operation. Ink may get into your eyes depending on the working condition, or hand skin may get rough if you touch the ink. © 2013 MIMAKI ENGINEERING CO.,LTD. 3.1.2 R.1.0...

  • Page 34: Replacement Of The Ink Supply Pump

    Be sure to wear protective glasses and working gloves during the operation. Ink may get into your eyes depending on the working condition, or hand skin may get rough if you touch the ink. © 2013 MIMAKI ENGINEERING CO.,LTD. 3.1.3 R.1.0...
  • Page 35 MAINTENANCE MANUAL > Workflow > Driving Parts Workflow Ink Related Parts Driving Parts Electrical Parts © 2013 MIMAKI ENGINEERING CO.,LTD.

  • Page 36: Replacement Of The X-Axis Motor

    Adjustment of the belt tension Adjusting the tension of X-drive belt. 4.3.3 For the power OFF, be sure to turn the main power OFF. If the sleep function works accidentally during the operation, it is very dangerous. © 2013 MIMAKI ENGINEERING CO.,LTD. 3.2.1 R.1.0...

  • Page 37: Replacement Of The Y-Axis Motor

    Adjustment of the belt tension Adjusting the tension of Y-drive belt. For the power OFF, be sure to turn the main power OFF. If the sleep function works accidentally during the operation, it is very dangerous. © 2013 MIMAKI ENGINEERING CO.,LTD. 3.2.2 R.1.0...
  • Page 38 MAINTENANCE MANUAL > Workflow > Electrical Parts Workflow Ink Related Parts Driving Parts Electrical Parts © 2013 MIMAKI ENGINEERING CO.,LTD.

  • Page 39: Replacement Of The Main Pcb Assy

     Power voltage adjustment Monitoring the power with a tester and adjusting the volume 4.2.23 of DC power supply(DC37V).  Parameter download Download the parameters which were uploaded in operation “1”. © 2013 MIMAKI ENGINEERING CO.,LTD. 3.3.1 R.1.1...

  • Page 40: Replacement Of The Power Supply Pba600F-36-G

    Power ON Connecting the power cable to the main body, and starting the machine.  Power voltage adjustment Monitoring the power with a tester and adjusting the volume 4.2.23 of DC power supply(DC37V). © 2013 MIMAKI ENGINEERING CO.,LTD. 3.3.2 R.1.1...

  • Page 41: Pla600F-36-R

    Power ON Connecting the power cable to the main body, and starting the machine.  Power voltage adjustment Monitoring the power with a tester and adjusting the volume 4.2.23 of DC power supply(DC37V). © 2013 MIMAKI ENGINEERING CO.,LTD. 3.3.3 R.1.2...

  • Page 42: Dc Power Supply (Dc5V)

    DC Power  replace- DC Power Supply (DC5V) 6.4.5 Supply ment  Adjustment Power ON Connecting the power cable to the main body, and starting the machine. © 2013 MIMAKI ENGINEERING CO.,LTD. 3.3.4 R.1.1...

  • Page 43: Replacement Of The Central-Io Pcb Assy

    “ 1 ” after all parameters are initialized. (The procedure “ 6 ” is not required.) Be sure to carry out the above parameters download in order to reflect the important parameters. If this work is not carried out, the machine may not work properly. © 2013 MIMAKI ENGINEERING CO.,LTD. 3.3.5 R.1.0...

  • Page 44: Replacement Of The 180 Lpi Encoder Sensor

    Mount the covers that have been removed. 6.1.1 For the power OFF, be sure to turn the main power OFF. If the sleep function works accidentally during the operation, it is very dangerous. © 2013 MIMAKI ENGINEERING CO.,LTD. 3.3.6 R.1.0...

  • Page 45: Adjustment

    MAINTENANCE MANUAL > Adjustment > Operation Matrix Adjustment Operation Matrix Adjustment Items Mechanical Adjustment © 2013 MIMAKI ENGINEERING CO.,LTD.

  • Page 46: For Head Adjustment Jig

    2. Attach the head adjustment jig to the head. Positioning nub Insert the positioning nub located on the rear of the head adjustment jig into this hole Rear of adjustment jig Attach the jig in this direction Near side of head © 2013 MIMAKI ENGINEERING CO.,LTD. 4.1.1 R.1.0...
  • Page 47 Tighten the screws 3. Turn the forward/backward position adjustment screw and tilt adjustment screw clockwise and push out the adjustment bars. Push out the forward/backward position adjustment bar Push out the tilt adjustment bar © 2013 MIMAKI ENGINEERING CO.,LTD. 4.1.1 R.1.0...
  • Page 48 MAINTENANCE MANUAL > Adjustment > Adjustment Items Adjustment Operation Matrix Adjustment Items Mechanical Adjustment © 2013 MIMAKI ENGINEERING CO.,LTD.

  • Page 49: Head Adjust

     The development department recommends adjustment by [AVERAGING ADJ.], which adjustment time is short, and image quality is better in Bi-d printing.  The head is adjusted by [AVERAGING ADJ.] at the time of shipment from the factory. © 2013 MIMAKI ENGINEERING CO.,LTD. 4.2.1 R.1.1...
  • Page 50 NG:Stagger/ Forward/ backward position Head most slanting to right is within acceptable range? To Carriage base tilting To Head tilting adjustment To Stagger/Front and back PRINT ADJUST (4.2.8) adjustment (4.2.2) (4.2.3) adjustment (4.2.4) © 2013 MIMAKI ENGINEERING CO.,LTD. 4.2.1 R.1.1...
  • Page 51 If adjustment is necessary, attach the head attachment jig and perform adjustment. #AVERAGING ADJ. ** PRINTING **  Adjustment/Verification Items Adjustments to be performed Head Forward/back- Tilt Stagger ward position ○ ○ ○ ○ ○ ○ ○ ○ * SWJ-320S4 only © 2013 MIMAKI ENGINEERING CO.,LTD. 4.2.1 R.1.0...
  • Page 52 For SWJ-320S2 Head number Head1 Head2 Head1 Head2 Head3 Head4  Pattern viewing and adjustment method Forward/backward position adjustment pattern Tilt adjustment pattern Stagger, forward/backward position Tilt adjustment pattern Forward/backward position adjustment pattern © 2013 MIMAKI ENGINEERING CO.,LTD. 4.2.1 R.1.0...

  • Page 53: Head Adjust] Carriage Base Tilting

    Check/Adjust tilt of each head range to right Head most slanting to right. unit After this adjustment, check the tilting, the stagger and the front and back position of all heads, and execute each adjustment if required. © 2013 MIMAKI ENGINEERING CO.,LTD. 4.2.2 R.1.0...
  • Page 54 Tilted to the right If out of accept- able range, adjust the tilt- ing of Carriage base. Tilted to the left If out of accept- able range, adjust the tilt- ing of Head unit. © 2013 MIMAKI ENGINEERING CO.,LTD. 4.2.2 R.1.0...
  • Page 55 Screw clockwise: Tilting right Screw counter-clockwise: Tilting left Adjustment screw 7. Fix the carriage base screw loosened. 8. Repeat the above procedure 3 to 7 until the tilting is within the acceptable range. © 2013 MIMAKI ENGINEERING CO.,LTD. 4.2.2 R.1.0...

  • Page 56: Head Adjust] Head Tilting

     If the ink supply port at the near side of the head is shaken, the meniscus will be damaged. Tilt adjustment screw When touching the port, do not let it shake. Head adjustment jig © 2013 MIMAKI ENGINEERING CO.,LTD. 4.2.3 R.1.0...
  • Page 57 11. Print and verify the adjustment pattern. In case of the head being out of the acceptable range, repeat the above procedure 6 to 9 until the tilting is within the acceptable range. © 2013 MIMAKI ENGINEERING CO.,LTD. 4.2.3 R.1.0...
  • Page 58  If the ink supply port at the near side of the Head fixing screw head is shaken, the meniscus will be damaged. Head adjustment jig When touching the port, do not let it shake. Forward/backward position adjustment screw © 2013 MIMAKI ENGINEERING CO.,LTD. 4.2.4 R.1.1...
  • Page 59 11. Print and verify the adjustment pattern. In case of the head being out of the acceptable range, repeat the above procedure 7 to 9 until the tilting is within the acceptable range. © 2013 MIMAKI ENGINEERING CO.,LTD. 4.2.4 R.1.0...

  • Page 60: Head Adjust] Slant Adjust

    C line on the both head is used. Head1 Head2  Slant adjustment pattern SWJ-320 4S SWJ-320 2S Good Enlarged view 30μm Tolerable range: X (+) direction Adjust so that the dots align in the tolerable range. © 2013 MIMAKI ENGINEERING CO.,LTD. 4.2.5 R.1.0...
  • Page 61 1. Confirm whether quantity of biggest gap by each scan is settled 30 μm. If there is a head whose gap is out of the standard, carry out the following adjustment. 30 μm Tolerable range: © 2013 MIMAKI ENGINEERING CO.,LTD. 4.2.5 R.1.0...
  • Page 62 6. When finished, tighten the two screws to secure the head. Head 7. Remove the two screws fixing the Head adjust tool, and remove the tool. © 2013 MIMAKI ENGINEERING CO.,LTD. 4.2.5 R.1.0...

  • Page 63: Head Adjust] Stagger Adjust

    Align each head of the Headline2 with the head of the Headline1 like this. Adjust the head stagger after check that no nozzle missing or trajectory for 4 nozzles lined up back and forth of the head. © 2013 MIMAKI ENGINEERING CO.,LTD. 4.2.6 R.1.0...
  • Page 64 Headline2 and Headline3 patterns. If the overlapped width is improper, go to Head stagger adjustment procedure. Headline Tolerable range: 0 ± 10 μm Headline <Scope image> Dot of Headline1 Overlapped by 4-dots Dot of Headline2 © 2013 MIMAKI ENGINEERING CO.,LTD. 4.2.6 R.1.0...
  • Page 65 Make sure to push the unit against the end of the front side and then secure it. 6. Remove the two screws fixing the Head adjust tool, and remove the tool. © 2013 MIMAKI ENGINEERING CO.,LTD. 4.2.6 R.1.0...

  • Page 66: Head Adjust] Position Adjust

    4.2.7 [HEAD ADJUST] POSITION ADJUST  Head position adjustment pattern 300mm 4 color printer head1 head2 Enlarged view with a magnifying glass Head3-C line: Blue Head4-C line: Black Enlarged view with a magnifying glass Good © 2013 MIMAKI ENGINEERING CO.,LTD. 4.2.7 R.1.0...
  • Page 67 Do not remove the red screws in the figure since they secure the AD plate and head. Do not remove! 2. Install the Head adjust tool to the head with the two screws. Head adjust tool © 2013 MIMAKI ENGINEERING CO.,LTD. 4.2.7 R.1.0...
  • Page 68 Make sure to push the unit against the end of the front side and then secure it. 6. Remove the two screws fixing the Head adjust tool, and remove the tool. © 2013 MIMAKI ENGINEERING CO.,LTD. 4.2.7 R.1.0...

  • Page 69: Print Adjust

    Figure when viewed using a magnifying lens H1A (Reference lines) Reference lines Adjustment lines Enter a correction value in the positive direction H1A (Reference lines) Enter a correction value in the negative direction © 2013 MIMAKI ENGINEERING CO.,LTD. 4.2.8 R.1.1...
  • Page 70 Be sure to adjust the landing position for each mode that will be used. 7. Perform adjustments similar to 720Std in modes other than 720Std. © 2013 MIMAKI ENGINEERING CO.,LTD. 4.2.8 R.1.1...

  • Page 71: Replace Count

    2. Select the item to be indicated, and then fix it by [ENTER] to #REPLACE COUNT indicate it. SCAN COUNT : 0 [] / []: Switch USE TIME WIPING COUNT [ENTER]: Finalizes (to Information indicating display) [END]: Return #REPLACE COUNT PUMP MOTOR [ENT] © 2013 MIMAKI ENGINEERING CO.,LTD. 4.2.9 R.1.0...

  • Page 72: Default Set

    SYSTEM param. [ENT] [] / []: Switch SHIPPING set [ENTER]: Confirms (to Confirmation display) MAINTE PARAMETER [END]: Return 3. Initialize by [ENTER]. #DEFAULT SET [ENTER]: Execute INITIAL. OK? :ent [END]: Return Parameter initialized © 2013 MIMAKI ENGINEERING CO.,LTD. 4.2.10 R.1.0...

  • Page 73: Capping

    Check/Adjust the followings, if not properly adjust- able.  Head height  4.3.1 Cap height adjustment From the position where the front side of a cap comes into contact with a head, adjust “1.0” to the left. © 2013 MIMAKI ENGINEERING CO.,LTD. 4.2.11 R.1.0...
  • Page 74 2) Once the carriage and station are in contact, press the [] key 5 times. (Shift 0.5 to the left) []/[] : Move cap (adjust) [ENTER] : Set Barely in contact position Shift “0.5” to the left from contact position. Approximately 0.5 mm © 2013 MIMAKI ENGINEERING CO.,LTD. 4.2.11 R.1.0...

  • Page 75: Adjust Wiper

    [] / [] : Horizontally shifts the head. -20.0∼20.0 [ENTER] : Finalizes and end [END] : End Head 3. After adjustment, register with the [ENTER] key and then ter- minate the operation. Wiper © 2013 MIMAKI ENGINEERING CO.,LTD. 4.2.12 R.1.0...

  • Page 76: Head Wash

    • Check the position of the sub-tank sensor, performance of the ink supply pump. 5. Check the sub-tank state, and select the key. CHECK SUBTANK []:Retry washing RETRY < > NEXT []:To next © 2013 MIMAKI ENGINEERING CO.,LTD. 4.2.13 R.1.2...
  • Page 77 Carriage moves to Capping key. position. COMPLETED [ENT] 13. Clean the wiper and cap. WIPER&CAP CLEANING Press [ENTER] key after cleaning is completed, and then finish COMPLETED [ENT] the procedure. wiper cleaning cap cleaning © 2013 MIMAKI ENGINEERING CO.,LTD. 4.2.13 R.1.2...

  • Page 78: Ink Purge

    [] / [] :Liquid supply pump ON/OFF selection [ENTER] : End Purge button 4. Check the ink color, and press the purge button. 5. Manually perform wiping. 6. Press [ENTER] key to end. Lamp button Open/close cover © 2013 MIMAKI ENGINEERING CO.,LTD. 4.2.14 R.1.0...
  • Page 79 Press the button continuous until ink is discharged flow from end of the jig.  Remove the air purge jig quickly after performing to purge, for prevention of air countercurrent. 6. Manually perform wiping. 7. Press [ENTER] key to end. Purge button © 2013 MIMAKI ENGINEERING CO.,LTD. 4.2.14 R.1.2...
  • Page 80 Press the button continuous until ink is discharged flow from end of the jig.  Remove the air purge jig quickly after performing to purge, for prevention of air countercurrent. 6. Manually perform wiping. 7. Press [ENTER] key to end. Purge button © 2013 MIMAKI ENGINEERING CO.,LTD. 4.2.14 R.1.2...

  • Page 81: Head Id

    HEAD ID represents each head characteristic written at shipping. The variation between heads is unified by inputting the value to printer. As this machine reads the head ID from the mounted memory (ROM) on the print head at each startup, it is not necessary to set the head ID. © 2013 MIMAKI ENGINEERING CO.,LTD. 4.2.15 R.1.0...

  • Page 82: Serial No

    [ENT] #ADJUST SERIAL No. [ENT] 2. Confirm the serial No., or change it. #SERIAL No. [] / []: To move Cursor S/N 00000000 [] / []: To change Value [ENTER]: Confirms [END]: Return © 2013 MIMAKI ENGINEERING CO.,LTD. 4.2.16 R.1.0...

  • Page 83: Dealer No

    [] / [] : Moving cursor (When the cursor is at the right end or the left end, even if the key is pressed, it does not move.) [ENTER] : Confirmation [END] : Cancel © 2013 MIMAKI ENGINEERING CO.,LTD. 4.2.17 R.1.0...

  • Page 84: Feed Comp.2

    4. Draw an adjustment pattern. [ENTER] : Executes drawing. #DECENTERING PRINT [ENT] [] : To the screen for adjustment (Without drawing) #DECENTERING [END] : Completes drawing and inputs compensation ** PRINT ** value. Pattern drawing © 2013 MIMAKI ENGINEERING CO.,LTD. 4.2.18 R.1.0...
  • Page 85 If the pattern is within ±40 µm, the adjustment is not required. More distant than 40μm Due to a lot of adjustment values, reduce adjustment values. More distant than 40μm 6. In the same way, check/adjust other patterns. Pattern1 Pattern15 © 2013 MIMAKI ENGINEERING CO.,LTD. 4.2.18 R.1.0...
  • Page 86 SETUP func- drawn. tion, is added to this compensation value. Compensation value is too large. Compensation value is too small. © 2013 MIMAKI ENGINEERING CO.,LTD. 4.2.18 R.1.0...

  • Page 87: Lan Config

    #LAN <POP3> POP3 ADDRESS [ENT] wiztec.co.jp ‘ ’∼‘ }’ #LAN #LAN <USER NAME> USER NAME [ENT] mailtest ‘ ’∼‘ }’ #LAN #LAN POP before SMTP[ENT] POP before SMTP :OFF #LAN #LAN APOP [ENT] APOP © 2013 MIMAKI ENGINEERING CO.,LTD. 4.2.19 R.1.0...

  • Page 88: Time Set

    FUNCTION #ADJUST [ENT] #ADJUST TIME SET [ENT] 2. Set the time. #TIME SET [] / [] : Changing item 2011.10.05 21:36:00 [] / [] : Changing value [ENTER] : Confirmation [END] : Cancel © 2013 MIMAKI ENGINEERING CO.,LTD. 4.2.20 R.1.0...

  • Page 89: Nozzle Recovery

    Issued 2012.07.19 Revised F/W ver Remark 4.2.21 Nozzle Recovery  Outline  Set NOZZLE RECOVERY.  The same function as [MAINTENANCE] -> [NOZZLE RECOVERY].  Registrable up to 16 pcs. per nozzle line. © 2013 MIMAKI ENGINEERING CO.,LTD. 4.2.21 R.1.0...

  • Page 90: Charge Ink

     Save the ink IC into which you wrote the charge ink amount together with the ink bottle. 1. Select [#ADJUST]->[CHARGE INK]. FUNCTION #ADJUST #ADJUST CHARGE INK [ENT] 2. Select [INK IC BACKUP]. CHARGE INK INK IC BACKUP [ENT] SELECT COLOR :BLACK SELECT COLOR :NONE © 2013 MIMAKI ENGINEERING CO.,LTD. 4.2.22 R.1.0...
  • Page 91  You cannot restore cleared charge ink information. Fully be careful to perform this function. 1. Select [#ADJUST]->[CHARGE INK]. FUNCTION #ADJUST [ENT] #ADJUST CHARGE INK [ENT] © 2013 MIMAKI ENGINEERING CO.,LTD. 4.2.22 R.1.0...
  • Page 92 5. When you select “YES”, charge ink information inside the main ** WRITING ** body is cleared and writing to the memory starts. DO NOT REMOVE INK IC  Do not turn off the power supply during writing. COMPLETED [ENT] 6. Press [ENTER]. © 2013 MIMAKI ENGINEERING CO.,LTD. 4.2.22 R.1.0...
  • Page 93 Adjusting voltage: 36.26 ~ 37.74V Measuring positions: 1 pin and 3 pin of Main PCB CN11 (1 pin: “+”, 3 pin:”GND”) Old Power supply(PBA600F-36-G) CN11 Main PCB 1 pin 3 pin Power supply PBA600F-36-G Adjusting volume © 2013 MIMAKI ENGINEERING CO.,LTD. 4.2.23 R.1.1...

  • Page 94: Power Voltage Adjustment(Dc37V)

    MAINTENANCE MANUAL > Adjustment > Adjustment Items > Power voltage adjustment(DC37V) Rev. Model SWJ-320S Issued 2012.07.19 Revised 2013.08.28 F/W ver Remark 4.2.23 Power voltage adjustment(DC37V) New Power supply(PLA600F-36-R) CN11 Main PCB 1 pin 3 pin Power supply PLA600F-36-R Adjusting volume © 2013 MIMAKI ENGINEERING CO.,LTD. 4.2.23 R.1.1...

  • Page 95: Temperature Control Upper Limit Value Setting

    7. End the setting mode by pressing [SET] and [<] for 3 seconds simultaneously.  Checking of setting 1. Check that the initial indication is “70” (at shipment: 400) by Power ON switching the power switch of heater from "OFF" to “ON”. © 2013 MIMAKI ENGINEERING CO.,LTD. 4.2.24 R.1.0...
  • Page 96 MAINTENANCE MANUAL > Adjustment > Mechanical Adjustment Adjustment Operation Matrix Adjustment Items Mechanical Adjustment © 2013 MIMAKI ENGINEERING CO.,LTD.

  • Page 97: Cap Height Adjustment

    6. Tighten the fixing screws loosened. Adjustment screw (Red) 7. Check the space between the head surface and each cap. 8. After the adjustment, tighten the locknut of adjustment screw and fix the adjustment screw. © 2013 MIMAKI ENGINEERING CO.,LTD. 4.3.1 R.1.0...

  • Page 98: Adjustment Of The Wiper Height

    Fixing screw (blue) 6. Tighten the fixing screws loosened. 7. After the adjustment, tighten the locknut of adjustment screw and fix the adjustment screw. Adjustment screw (Red) © 2013 MIMAKI ENGINEERING CO.,LTD. 4.3.2 R.1.0...

  • Page 99: X-Drive Belt Tension Adjustment

    3. Move the X-motor left and right, and fix it with the screws (x 3) Fixing screw at the position of above proper value. X motor BKT: move left / right 1.8-2.2mm amount of deflection © 2013 MIMAKI ENGINEERING CO.,LTD. 4.3.3 R.1.1...

  • Page 100: Y-Drive Belt Tension Adjustment

    Y motor Assy. : move left/right gauge 3. Move the Y-motor Assy. left and right, and fix it with the screws (x 3) at the position of above proper value. Fixing screw Y drive belt © 2013 MIMAKI ENGINEERING CO.,LTD. 4.3.4 R.1.2...

  • Page 101: Y-Drive Belt (Long) Tension Adjustment

    4. Turn two adjusting screws which is at the left side of the main body for adjusting the above proper value. Adjust that the length of two screws is same. adjusting screw turn to adjust length of 2 screws is same © 2013 MIMAKI ENGINEERING CO.,LTD. 4.3.5 R.1.0...

  • Page 102: Positioning Of The Encoder Sensor

    • The exposed lens of the sensor is not over the height of the Lens encoder scale. Scale is contact- Lens is exposed. ing with the top. • Check if the encoder sensor is contacting with the scale holder. Scale holder Encoder scale © 2013 MIMAKI ENGINEERING CO.,LTD. 4.3.6 R.1.0...

  • Page 103: Slack Sensor Optical Axis Adjustment

    Feeding motor rotating in the light-passing condition Take-up slack sensor assy.: Take-up motor stopping in the light-passing condition A hand up and down *The figure shows the take-up slack sensor. © 2013 MIMAKI ENGINEERING CO.,LTD. 4.3.7 R.1.0...

  • Page 104: Checking Path Length(For Right And Left) Of Feeding Surface

    When you push the pinch roller from above, it comes Pinch roller off. Push OPT-J0274 2. Pass wire as indicated. Fold back the path and pull wire up over the platen. ピンチローラ OPT-J0274 Roll shaft Tension bar © 2013 MIMAKI ENGINEERING CO.,LTD. 4.3.8 R.1.0...
  • Page 105 1. Remove the pinch roller at the left edge and attach the wire tip with the pinch roller shaft. When you push the pinch roller from above, it comes Pinch roller off. Push OPT-J0274 © 2013 MIMAKI ENGINEERING CO.,LTD. 4.3.8 R.1.0...
  • Page 106 Displace the gear of the tension bar by tooth up and down and adjust the path length. Refer to “INSTALLATION GUIDE [4.2 Assembling the Stands and the Device]-[15. Attach the feeding tension bar.]” © 2013 MIMAKI ENGINEERING CO.,LTD. 4.3.8 R.1.0...

  • Page 107: Test Items

    MAINTENANCE MANUAL > Test Items > Test Function Test Items Test Function Other Test © 2013 MIMAKI ENGINEERING CO.,LTD.

  • Page 108: Check Pattern

    [REMOTE]: Selects nozzles and Switches between high speed scanning ON and OFF. 9 During drawing. [END]: Stop the drawing. * Pattern of the [DROP CHECK] dose not heve menu of the [Y resolution]-[Drawing color]. © 2013 MIMAKI ENGINEERING CO.,LTD. 5.1.1 R.1.0...

  • Page 109: Sensor Test

    FEEDING SENSOR Displaying the status of the feeding slack sensor. ON/OFF SUBTANK Condition indication of Ink tank 1 to 4. ON : “o” OFF: “–” In addition to the screen transition by [ENTER], the screen transition automatically to the sensor sensing change. © 2013 MIMAKI ENGINEERING CO.,LTD. 5.1.2 R.1.0...

  • Page 110: Memory Check

     When a check sum error occurs, “F-ROM SUM ERROR” is displayed. SDRAM check Executes Read/Write check of SDRAM.  When a DATA error occurs, “SDRAM D:xxxxxxxx” is displayed.  When a Address error occurs, “SDRAM A:xxxxxxxx” is displayed. © 2013 MIMAKI ENGINEERING CO.,LTD. 5.1.3 R.1.0...

  • Page 111: Keyboard Test

    When the panel switch is pressed, the name of the switch is displayed on the LCD. If none is pressed, “NONE” is displayed on the LCD. When you press the [END] key, “Test end” is displayed and the keyboard test is completed. R.1.0 © 2013 MIMAKI ENGINEERING CO.,LTD. 5.1.4...

  • Page 112: Lcd Test

     Content After LCD test starts, each character will be displayed repeatedly on the LCD. When you press the [END] key, the LCD test is completed. The first screen at start-up is black-fill displayed. © 2013 MIMAKI ENGINEERING CO.,LTD. 5.1.5 R.1.0...

  • Page 113: Check Temp

    The temperature in the table below is displayed. Display Content ROOM AIR Room temperature HEAD1 ~ 4 Temperature of Head 1 to 4. HDC1 ~ 2 Temperature of HDC PCB 1 to 2. © 2013 MIMAKI ENGINEERING CO.,LTD. 5.1.6 R.1.0...

  • Page 114: Check Ink Ic

    5.1.7 CHECK INK IC  Outline Check the ink IC.  Content Check is performed by reading the IC chip data, and then displays the number of errors. When an error occurs, “ERR=1” is displayed. © 2013 MIMAKI ENGINEERING CO.,LTD. 5.1.7 R.1.0...

  • Page 115: Aging

    *It may cause ink leakage from the Head when executed in keeping the ink charged. For the work, put down unused media or the like in advance since it may cause ink leakage when [Y SERVO] or [XY SERVO] is executed. © 2013 MIMAKI ENGINEERING CO.,LTD. 5.1.8 R.1.0...

  • Page 116: Check Encoder

    “M: xxx E: xxx” is displayed on the lower row of the LCD. The coordinate value of the motor encoder is displayed in M, and that of the linear encoder is displayed in E in units of mm. With[] []key, you can move the slider to right and left. © 2013 MIMAKI ENGINEERING CO.,LTD. 5.1.9 R.1.0...

  • Page 117: Linear Encoder

    Motor encoder value (mm) Linear encoder value (mm) M =3000.0 E =2998.0 ENC CYCLE [0.1us] DIF:-2.0 mm 0.06% MIN:265 MAX:335 The difference between the motor encoder value and liner encoder value © 2013 MIMAKI ENGINEERING CO.,LTD. 5.1.10 R.1.0...

  • Page 118: Error Display

     If the motor encoder value is less than the linear encoder value, strengthen the tension of linear encoder scale since it may be too loose. ERROR : DIF(MTR/ENC)  Check the slack of setscrew. M/E DIF: -0.30 [%] © 2013 MIMAKI ENGINEERING CO.,LTD. 5.1.10 R.1.1...

  • Page 119: Test Hardware

    Rev. Model SWJ-320S Issued 2012.07.19 Revised F/W ver Remark 5.1.11 TEST HARDWARE  Outline Port test of the hardware  Content As this is a function for development, the details are not disclosed. © 2013 MIMAKI ENGINEERING CO.,LTD. 5.1.11 R.1.0...

  • Page 120: Action Test

    5.1.12 ACTION TEST  Function Checks the operation of movable parts alone of the machine.  List of test items Item Description HDC FAN Description: Operation test of HDC fan. Set value: ON, OFF © 2013 MIMAKI ENGINEERING CO.,LTD. 5.1.12 R.1.0...

  • Page 121: Led

     Function ON/OFF test of the keyboard LEDs is executed. The LEDs are controlled according to the ON/OFF designation.  List of LEDs Kinds ACTIVE LED ACTIVE LED Power switch LED Power switch LED © 2013 MIMAKI ENGINEERING CO.,LTD. 5.1.13 R.1.0...

  • Page 122: Skew Check

    F/W ver Remark 5.1.14 SKEW CHECK  Function Skewing of media is checked. Feed distance is designated to execute feeding. Feed distance: 0.1– 20 m (unit: 0.1 m) [END]: Aborts feeding, [ENTER]: Restarts feeding. © 2013 MIMAKI ENGINEERING CO.,LTD. 5.1.14 R.1.0...

  • Page 123: Ink Supply Pump

    END < >RETRY (1)Check that whether or not ink tube is clogged and that whether or not ink path is leaked. (2)Replace the ink supply pump of the color which is error displayed. © 2013 MIMAKI ENGINEERING CO.,LTD. 5.1.15 R.1.0...
  • Page 124 6 Fill up ink for Ink port Fill up ink to the ink port. INK PORT FILLUP [ENT] Make sure to perform it, because air contam- ination is in the head during the test. © 2013 MIMAKI ENGINEERING CO.,LTD. 5.1.15 R.1.0...

  • Page 125: Voltage Check

    12.0 Internal circuit 36.0 Motor drive Head drive 36.0 etc. 3.3VB Circuit for sleep func- tions 3.3V Internal circuit 2.5V Internal circuit 1.8Vme Internal circuit 1.5VB Low voltage circuit 1.2V Low voltage circuit © 2013 MIMAKI ENGINEERING CO.,LTD. 5.1.16 R.1.0...

  • Page 126: Other Test

    MAINTENANCE MANUAL > Test Items > Other Test Test Items Test Function Other Test © 2013 MIMAKI ENGINEERING CO.,LTD.
  • Page 127 MAINTENANCE MANUAL > Disassembly and Reassembly > Covers Disassembly and Reassembly Covers Ink-related Parts Drive System Electrical Parts Sensors Pressurizing relations Repeated winding relations Heater relations Drying unit relations © 2013 MIMAKI ENGINEERING CO.,LTD.
  • Page 128 Open the front cover with care since it is heavy. Additionally, pay sufficient attention to the work since it may pinch fingers or injure a head, if the cover closes accidentally during the work. © 2013 MIMAKI ENGINEERING CO.,LTD. 6.1.1 R.1.0...
  • Page 129 SD PCB Cover SD PCB Cover Screw(x6) Carriage cover L Carriage cover (integrated) Carriage cover R Thumb screw (x8) Carriage cover  Feeding/take-up left side cover Backside of machine Front side of machine Screw(x3) Screw(x6) © 2013 MIMAKI ENGINEERING CO.,LTD. 6.1.1 R.1.1...
  • Page 130 MAINTENANCE MANUAL > Disassembly and Reassembly > Ink-related Parts Disassembly and Reassembly Covers Ink-related Parts Drive System Electrical Parts Sensors Pressurizing relations Repeated winding relations Heater relations Drying unit relations © 2013 MIMAKI ENGINEERING CO.,LTD.
  • Page 131 Liquid level detect- ing sensor Near Ink-tank holder Ink supply- Air tube side ing tube Print head Raise up to up. Ink tank layout (from the backside of machine) Ink-tank holder © 2013 MIMAKI ENGINEERING CO.,LTD. 6.2.1 R.1.0...
  • Page 132 (Re-adjustment unable) Do not loosen. Head unit AD plate (ADG5) Head unit Head fixing screw Do not loosen. (CS3x8SMW) x2 7. Remove the head FFC from the head unit. Head unit Head FFC (x2) © 2013 MIMAKI ENGINEERING CO.,LTD. 6.2.2 R.1.0...
  • Page 133 Head3 Head4 2-head model 8. Remove the AD shaft from the carriage base. Head1 Head2 9. Check “3.1.1 Replacement of the Head Unit”, and to the next process. © 2013 MIMAKI ENGINEERING CO.,LTD. 6.2.2 R.1.0...
  • Page 134 Insulation lock (x2): Secure using the insulation locks. Firmly secure them not to cause the relay PCB from the gap of any connector unplugging or lock lever unlocking. the left and right lock lever. © 2013 MIMAKI ENGINEERING CO.,LTD. 6.2.2 R.1.0...
  • Page 135 Be careful not to get wrong joint, when you con- nect the tubes to the pump. (Refer to left figure.) IN: to the Ink bottle OUT: to the sub-tank (main body) to the sub-tank © 2013 MIMAKI ENGINEERING CO.,LTD. 6.2.3 R.1.1...
  • Page 136 3. Remove the screws(x2), and remove the tube pump 12 all Screw assy.. Tube pump 12 all assy. 4. Reverse the disassembly procedure for reassembly. Be sure that the pump tube of the discharging side is stored with the waste ink tank. © 2013 MIMAKI ENGINEERING CO.,LTD. 6.2.4 R.1.0...
  • Page 137 MAINTENANCE MANUAL > Disassembly and Reassembly > Drive System Disassembly and Reassembly Covers Ink-related Parts Drive System Electrical Parts Sensors Pressurizing relations Repeated winding relations Heater relations Drying unit relations © 2013 MIMAKI ENGINEERING CO.,LTD.
  • Page 138 3. Open the cover LR, and disconnect the connector. 4. Remove the X-axis Motor from the X-motor BKT2. Remove it paying attention to the motor dropping. X-axis motor 5. Reverse the disassembly procedure for reassembly. Screw © 2013 MIMAKI ENGINEERING CO.,LTD. 6.3.1 R.1.0...
  • Page 139 5. Disconnect the connector. Screw YM-BKT 6. Remove the Y-axis motor together with the YM-BKT. Connector 7. Remove the YM-BKT from the Y-axis motor. YM-BKT Y-axis motor 8. Reverse the disassembly procedure for reassembly. © 2013 MIMAKI ENGINEERING CO.,LTD. 6.3.2 R.1.1...
  • Page 140 If the inside of machine is dark, it is recommended to turn on the drawing surface light switch. 2. Remove the scale cover (x3). 3. Peel off a double sided tape of the scale holder. Scale holder Double sided tape © 2013 MIMAKI ENGINEERING CO.,LTD. 6.3.3 R.1.0...
  • Page 141 Encoder scale mounting spring 6. Reverse the disassembly procedure for reassembly. Remove the double sided tape off the scale holder. Do not stick it after replaced. © 2013 MIMAKI ENGINEERING CO.,LTD. 6.3.3 R.1.1...
  • Page 142 (e.g. swab etc.) to clean. 2. Linear encoder sensor. •Clean the surface of sensor to wipe with cleaning stick. •Do not push the cleaning stick forcibly, only clean the range to be able to reach it. © 2013 MIMAKI ENGINEERING CO.,LTD. 6.3.4 R.1.0...
  • Page 143 •Be careful so that the scale is not damaged by inclining it which is so long, when it is removed. •Use cleaning stick or cloth which is hard to occur of the waste thread to clean. © 2013 MIMAKI ENGINEERING CO.,LTD. 6.3.4 R.1.1...
  • Page 144 MAINTENANCE MANUAL > Disassembly and Reassembly > Electrical Parts Disassembly and Reassembly Covers Ink-related Parts Drive System Electrical Parts Sensors Pressurizing relations Repeated winding relations Heater relations Drying unit relations © 2013 MIMAKI ENGINEERING CO.,LTD.
  • Page 145 5. Reverse the disassembly procedure for reassembly. Main PCB assy. When a used Main PCB is to be discarded, remove the installed battery (CR2032). Disposal of the used battery according to manu- facturer’s instructions Screw(x4) © 2013 MIMAKI ENGINEERING CO.,LTD. 6.4.1 R.1.0...
  • Page 146 Power supply PBA600F-36 5. Remove the followings from the power supply PBA600F-36 • Power BKT_HD • DC-POW cable assy. • AC junction cable assy. Power BKT_HD Screw 6. Reverse the disassembly procedure for reassembly. © 2013 MIMAKI ENGINEERING CO.,LTD. 6.4.2 R.1.1...
  • Page 147 5. Remove the followings from the power supply PBA600F-36 • Power BKT_HD • DC-POW cable 320assy. • AC junction cable N assy. •Power box BKT. Power BKT_HD Screw 6. Reverse the disassembly procedure for reassembly. © 2013 MIMAKI ENGINEERING CO.,LTD. 6.4.3 R.1.2...
  • Page 148 3. Remove the linear encoder sensor BKT from the carrige. 4. Disconnect the connector. 5. Remove the 180 LPI encoder sensor assy.. Linear encoder sensor BKT screw(x2) 180 LPI encoder sensor assy. 6. Reverse the disassembly procedure for reassembly. © 2013 MIMAKI ENGINEERING CO.,LTD. 6.4.4 R.1.0...
  • Page 149 2. Open the cover RRU. 3. Disconnect all connectors on PCB. 4. Remove the DC power supply (5V) assy.. DC power supply (5V) assy. 5. Reverse the disassembly procedure for reassembly. © 2013 MIMAKI ENGINEERING CO.,LTD. 6.4.5 R.1.0...
  • Page 150 Screw (x4) from the main body. 2. Open the cover RRU. 3. Disconnect all connectors on PCB. 4. Remove the Central-IO PCB assy. Central-IO PCB assy 5. Reverse the disassembly procedure for reassembly. © 2013 MIMAKI ENGINEERING CO.,LTD. 6.4.6 R.1.0...
  • Page 151 HDC PCB and the head. Therefore, at connecting, insert the head cables firmly until a “Cati” sound occurs so that the left and right lock lever become in the locked condi- tion. Unlocked condition Locked condition © 2013 MIMAKI ENGINEERING CO.,LTD. 6.4.7 R.1.0...
  • Page 152 3. Remove the nut, and remove the DDR2PRAM PCB assy. from the main PCB assy. The connector between PCBs is used for the connec- tion between the DDR2PRAM PCB and the main PCB. 4. Reverse the disassembly procedure for reassembly. © 2013 MIMAKI ENGINEERING CO.,LTD. 6.4.8 R.1.0...
  • Page 153 • Carriage cover • SD PCB cover 4. Open the cover TP, and disconnect all cables on the PCB. 5. Remove the optical conversion PCB assy.. 6. Reverse the disassembly procedure for reassembly. © 2013 MIMAKI ENGINEERING CO.,LTD. 6.4.9 R.1.0...
  • Page 154 • Carriage cover • SD PCB cover 4. Open the cover TP, and disconnect all cables on the PCB. 5. Remove the FPC changes PCB assy.. 6. Reverse the disassembly procedure for reassembly. © 2013 MIMAKI ENGINEERING CO.,LTD. 6.4.10 R.1.0...
  • Page 155 2. Open the cover CoverRS. 3. Remove the keyboard PCB assy.. Key Board PCB assy. 4. Disconnect all connectors on PCB. Screw(x6) 5. Reverse the disassembly procedure for reassembly. © 2013 MIMAKI ENGINEERING CO.,LTD. 6.4.11 R.1.0...
  • Page 156 ID PCB socket 5. Widen the hooks of ID PCB socket, and remove the ID contact ID contact PCB PCB. Hooks (4 positions) ID PCB socket 6. Reverse the disassembly procedure for reassembly. © 2013 MIMAKI ENGINEERING CO.,LTD. 6.4.12 R.1.0...

  • Page 157: Suction Fan

    3. Disconnect the connector from the junction cable. Connector 4. Unscrew the screws, and remove the suction fan assy. from the suction chamber BKT. Suction fan assy. Screw(x3) Suction chamber BKT 5. Reverse the disassembly procedure for reassembly. © 2013 MIMAKI ENGINEERING CO.,LTD. 6.4.13 R.1.0...
  • Page 158 6. Remove the screw, and remove the cooling fan. Cooling fan Connetor 2 7. Unscrew the spacer bolts, and remove the suction fan controller assy. Suction fan con- troller assy. 8. Reverse the disassembly procedure for reassembly. Spacer bolt(x4) © 2013 MIMAKI ENGINEERING CO.,LTD. 6.4.14 R.1.0...
  • Page 159 When the relay is mounted, turn the side of wider pin-pitch to the lever (yellow) side, and insert it not to bend the pins of backside of relay. Narrower pitch Wider pitch Lever (yellow) © 2013 MIMAKI ENGINEERING CO.,LTD. 6.4.15 R.1.0...
  • Page 160 MAINTENANCE MANUAL > Disassembly and Reassembly > Sensors Disassembly and Reassembly Covers Ink-related Parts Drive System Electrical Parts Sensors Pressurizing relations Repeated winding relations Heater relations Drying unit relations © 2013 MIMAKI ENGINEERING CO.,LTD.
  • Page 161 In case of contacting, adjust the position, referring to the left figure. Screw  After assembling, display [# TEST] -> [SENSOR] -> [Y ORIGIN] (5.1.2 SENSOR TEST), and then check ON/OFF. Carriage side Y-origin sensor shield plate © 2013 MIMAKI ENGINEERING CO.,LTD. 6.5.1 R.1.0...
  • Page 162 MAINTENANCE MANUAL > Disassembly and Reassembly > Pressurizing relations Disassembly and Reassembly Covers Ink-related Parts Drive System Electrical Parts Sensors Pressurizing relations Repeated winding relations Heater relations Drying unit relations © 2013 MIMAKI ENGINEERING CO.,LTD.
  • Page 163 6. Reverse the disassembly procedure for reassembly. Air tube The connecting destinations of each tank and junc- tion cable as follows: Red: Tank 2 Blue: Tank 3 Black: Tank 4 Yellow: Tank 1 Pressure pump assy. Backside of bracket © 2013 MIMAKI ENGINEERING CO.,LTD. 6.6.1 R.1.0...
  • Page 164 5. Unscrew the screws on the upper surface of bracket, and remove the solenoid valve assy. 6. Disconnect the air tubes (2 positions) arranged in the solenoid valve assy. screw(x2) 7. Reverse the disassembly procedure for reassembly. © 2013 MIMAKI ENGINEERING CO.,LTD. 6.6.2 R.1.0...
  • Page 165 キ For the pressure pump, two ports are equipped for the intake and exhaust. At assembling, connect the tube to the exhaust Pressure pump assy. side, referring the left figure. The exhaust side © 2013 MIMAKI ENGINEERING CO.,LTD. 6.6.3 R.1.0...
  • Page 166 The bracket back bracket back. Relay connectors (6 positions) 5. Remove the following covers. キ • CoverST-L 6. Remove the screw, and remove the pressure switch assy.. screw(x4) 7. Reverse the disassembly procedure for reassembly. © 2013 MIMAKI ENGINEERING CO.,LTD. 6.6.4 R.1.0...
  • Page 167 5. Unscrew the screws, and remove the lighting LED assy. from キ the bracket. Bracket of the lighting LED assy. 6. Reverse the disassembly procedure for reassembly. screw(x2) Glass: Attention to damage. Lighting LED cover Lighting LED assy. Lighting LED inside cover © 2013 MIMAKI ENGINEERING CO.,LTD. 6.6.5 R.1.0...
  • Page 168 MAINTENANCE MANUAL > Disassembly and Reassembly > Repeated winding relations Disassembly and Reassembly Covers Ink-related Parts Drive System Electrical Parts Sensors Pressurizing relations Repeated winding relations Heater relations Drying unit relations © 2013 MIMAKI ENGINEERING CO.,LTD.
  • Page 169 7. Reverse the disassembly procedure for reassembly. Screw(x2) Screw(x2) Sensor BKT If the sensor mounting angle is shifted by replac- ing or removing the sensor, perform the angle adjustment. (See 4.3.7 Slack sensor Optical axis adjustment) © 2013 MIMAKI ENGINEERING CO.,LTD. 6.7.1 R.1.0...
  • Page 170 8. Reverse the disassembly procedure for reassembly. If the sensor mounting angle is shifted by replac- ing or removing the sensor, perform the angle adjustment. Screw(x2) (See 4.3.7 Slack sensor Optical axis adjustment) © 2013 MIMAKI ENGINEERING CO.,LTD. 6.7.2 R.1.0...
  • Page 171 8. Reverse the disassembly procedure for reassembly. Set screw The feeding motor assy. is a complete assembly consisting of the motor and gear head. Do not dis- assemble the motor and the gear head. © 2013 MIMAKI ENGINEERING CO.,LTD. 6.7.3 R.1.1...
  • Page 172 5. Loosen the set screw, and remove the take-up motor gear. Take-up motor gear Take-up motor gear 6. Remove the screw, and remove the take-up motor assy.. Set screw 7. Reverse the disassembly procedure for reassembly. © 2013 MIMAKI ENGINEERING CO.,LTD. 6.7.4 R.1.1...
  • Page 173 When the relay is mounted, turn the side of wider pin-pitch to the lever (yellow) side, and insert it not to bend the pins of bottom side of relay. Narrower pitch Wider pitch Lever (yellow) © 2013 MIMAKI ENGINEERING CO.,LTD. 6.7.5 R.1.1...
  • Page 174 When the relay is mounted, turn the side of wider pin-pitch to the lever (yellow) side, and insert it not to bend the pins of bottom side of relay. Narrower pitch Wider pitch Lever (yellow) © 2013 MIMAKI ENGINEERING CO.,LTD. 6.7.6 R.1.0...
  • Page 175 MAINTENANCE MANUAL > Disassembly and Reassembly > Heater relations Disassembly and Reassembly Covers Ink-related Parts Drive System Electrical Parts Sensors Pressurizing relations Repeated winding Heater relations Drying unit relations © 2013 MIMAKI ENGINEERING CO.,LTD.
  • Page 176 Terminal No. Wire marker Terminal No. Wire marker –– –– Wiring diagram –– RT22 –– POST Terminal No. Wire marker Terminal No. Wire marker –– –– –– Terminal diagram viewed from the RT11 backside of controller –– © 2013 MIMAKI ENGINEERING CO.,LTD. 6.8.1 R.1.0...
  • Page 177 4. Disconnect all of the cables connected on the SSR. PRT-SSR Pr-SSR POST-SSR 5. Unscrew the SSR mounting screws, and remove the SSR. 6. Reverse the disassembly procedure for reassembly. At connecting the cables, connect them correctly. screw(x5) © 2013 MIMAKI ENGINEERING CO.,LTD. 6.8.2 R.1.0...
  • Page 178 MAINTENANCE MANUAL > Disassembly and Reassembly > Drying unit relations Disassembly and Reassembly Covers Ink-related Parts Drive System Electrical Parts Sensors Pressurizing relations Repeated winding relations Heater relations Drying unit relations © 2013 MIMAKI ENGINEERING CO.,LTD.
  • Page 179 5. Disconnect the connector of the warm breeze assy. from the Connector relay connector. 6. Remove the screw, and remove the warm breeze fan assy.. Warm breeze fan assy. Screw(x2) 7. Reverse the disassembly procedure for reassembly. © 2013 MIMAKI ENGINEERING CO.,LTD. 6.9.1 R.1.0...
  • Page 180 6. Disconnect the FG wire connected to the drying fan assy. FG wire mounting screw Connector 7. Remove the screw, and remove the drying fan assy.. Screw(x4) Drying fan assy. 8. Reverse the disassembly procedure for reassembly. © 2013 MIMAKI ENGINEERING CO.,LTD. 6.9.2 R.1.0...
  • Page 181 MAINTENANCE MANUAL > Troubleshooting > Details on Errors and Malfunctions 7.Troubleshooting Details on Errors and Malfunctions Detailed Methods of Coping with the Malfunctions © 2013 MIMAKI ENGINEERING CO.,LTD.
  • Page 182 Do the above functions operate normally? Troubles on the host computer side If this troubleshooting cannot correct the trouble, check to see if the same trouble occurs with another host computer (if possible). © 2013 MIMAKI ENGINEERING CO.,LTD. 7.1.1 R.1.0...
  • Page 183  Replace the defective part (sensor, etc.) or make the necessary adjustment.  Replace the PCBs. 4.Repair at the factory If the error recurs even after the corrective measures specified here are taken, return the printer to the factory of MIMAKI for repair. © 2013 MIMAKI ENGINEERING CO.,LTD. 7.1.1 R.1.0...

  • Page 184: List Of Error Messages

    2. Replace the FFC located between the HDC PCB and the MAIN PCB. 3. Replace the HDC PCB with a new one. (Refer to 6.4.7) 4. Replace the MAIN PCB with a new one. (Refer to 3.3.1) © 2013 MIMAKI ENGINEERING CO.,LTD. 7.1.2 R.1.2...
  • Page 185 7. Replace the Print Head which is connected HDC PCB that Offset of the HDC PCB that displayed displays error with a new one. (Refer to 3.3.1) number on the LCD can not be ended. © 2013 MIMAKI ENGINEERING CO.,LTD. 7.1.2 R.1.2...
  • Page 186 4. Check if there is no trouble on the Motor Cable. (disconnecting, burnout, or the like) 5. Check the FFC between each PCB and Short-connectors connected on the PCB. 6. Replace the Y-axis motor with a new one. (Refer to 6.3.2) © 2013 MIMAKI ENGINEERING CO.,LTD. 7.1.2 R.1.2...
  • Page 187 Ink expiration date has passed 2. If the error occurs even if the ink expiration date has not INK EXPIRATION(1M) (more than one month ago). passed, reset the date from [#ADJUST] -> [TIME SET] and restart. © 2013 MIMAKI ENGINEERING CO.,LTD. 7.1.2 R.1.1...
  • Page 188 2.The state that cannot access “EEPROM” and the MAIN PCB. on the Central-IO PCB. 3. Replace the Central-IO PCB with a new one.(Refer to 6.4.6) 4. Replace the MAIN PCB with a new one.(Refer to 3.3.1) © 2013 MIMAKI ENGINEERING CO.,LTD. 7.1.2 R.1.1...
  • Page 189 14 INK EXPIRATION (2M) The ink IC elapsing for more Replace the ink bottle with the other bottle that is not expired. :CANNOT CHARGE than two months from the ink expiry date was inserted. © 2013 MIMAKI ENGINEERING CO.,LTD. 7.1.3 R.1.0...
  • Page 190 3. Check the connection state between MAIN PCB - Central- IO PCB. 4. Replace the MAIN PCB with a new one. (Refer to 3.3.1) 5. Replace the Central-IO PCB with a new one. (Refer to 6.4.6) © 2013 MIMAKI ENGINEERING CO.,LTD. 7.1.4 R.1.1...
  • Page 191 7. Replace the Wiper Motor with a new one. 8. Replace the FFC located between the Central-IO PCB and the MAIN PCB. 9. Replace the Central-IO PCB with a new one. (Refer to 6.4.6) © 2013 MIMAKI ENGINEERING CO.,LTD. 7.1.4 R.1.2...
  • Page 192 14. Replace the DC Power Supply(5V) with a new one. SYSTEM HALT (*) System error (Refer to 6.4.5) 804 : (C)DMA ADDR (CPU exception: DMA address error) SYSTEM HALT (*) System error 805 : (C)ZERO DIV (CPU exception: Division by 0) © 2013 MIMAKI ENGINEERING CO.,LTD. 7.1.4 R.1.1...
  • Page 193 829 : FW/ERASE TIMEOV SYSTEM HALT (*) Unnown error 1. Update F/W. 000 : UNNOWN ERR 2. Check and clear the parameter. 3. Replace the MAIN PCB with a new one. (Refer to 3.3.1) © 2013 MIMAKI ENGINEERING CO.,LTD. 7.1.4 R.1.1...

  • Page 194: Troubleshooting

    MAINTENANCE MANUAL > Troubleshooting > Detailed Methods of Coping with the Malfunctions Troubleshooting Details on Errors and Malfunctions Detailed Methods of Coping with the Malfunctions © 2013 MIMAKI ENGINEERING CO.,LTD.
  • Page 195 (Flowing ink is not enough to remove them.) Perform test drawing to Replace Head check nozzle missing. It is a trouble of other than ink Normal use supply system. Check other than supply system. © 2013 MIMAKI ENGINEERING CO.,LTD. 7.2.1 R.1.0...
  • Page 196 The cap is OK. Check other supply system. NG: If you do not feel a good response when pulling the syringe (You can pull easily.) Cap leakage occurs. Check the cap and the cap position. © 2013 MIMAKI ENGINEERING CO.,LTD. 7.2.2 R.1.0...
  • Page 197 MAINTENANCE MANUAL > Operation Flow > Basic Operation Operation Flow Basic Operation Print Mode Service Mode © 2013 MIMAKI ENGINEERING CO.,LTD.
  • Page 198 MAINTENANCE MANUAL > Operation Flow > Basic Operation > Start Up Rev. Model SWJ-320S Issued 2012.07.19 Revised F/W ver. Remark 8.1.1 Start Up © 2013 MIMAKI ENGINEERING CO.,LTD. 8.1.1 R.1.0...
  • Page 199 MAINTENANCE MANUAL > Operation Flow > Print Mode Operation Flow Basic Operation Print Mode Service Mode © 2013 MIMAKI ENGINEERING CO.,LTD.
  • Page 200 MAINTENANCE MANUAL > Operation Flow > Print Mode > LOCAL / REMOTE Rev. Model SWJ-320S Issued 2012.07.19 Revised F/W ver. 1.00 Remark 8.2.1 LOCAL / REMOTE © 2013 MIMAKI ENGINEERING CO.,LTD. 8.2.1 R.1.0...
  • Page 201 MAINTENANCE MANUAL > Operation Flow > Print Mode > SETUP Rev. Model SWJ-320S Issued 2012.07.19 Revised F/W ver. Remark 8.2.2 SETUP © 2013 MIMAKI ENGINEERING CO.,LTD. 8.2.2 R.1.0...
  • Page 202 MAINTENANCE MANUAL > Operation Flow > Print Mode > MAINTENANCE Rev. Model SWJ-320S Issued 2012.07.19 Revised F/W ver. Remark 8.2.3 MAINTENANCE © 2013 MIMAKI ENGINEERING CO.,LTD. 8.2.3 R.1.0...
  • Page 203 MAINTENANCE MANUAL > Operation Flow > Print Mode > MEDIA SET~INFORMATION Rev. Model SWJ-320S Issued 2012.07.19 Revised F/W ver. Remark 8.2.4 MEDIA SET~INFORMATION © 2013 MIMAKI ENGINEERING CO.,LTD. 8.2.4 R.1.0...
  • Page 204 MAINTENANCE MANUAL > Operation Flow > Service Mode Operation Flow Basic Operation Print Mode Service Mode © 2013 MIMAKI ENGINEERING CO.,LTD.
  • Page 205 MAINTENANCE MANUAL > Operation Flow > Service Mode > #ADJUST Rev. Model SWJ-320S Issued 2012.07.19 Revised F/W ver. Remark 8.3.1 #ADJUST © 2013 MIMAKI ENGINEERING CO.,LTD. 8.3.1 R.1.0...
  • Page 206 MAINTENANCE MANUAL > Operation Flow > Service Mode > #ADJUST Rev. Model SWJ-320S Issued 2012.07.19 Revised F/W ver. Remark 8.3.1 #ADJUST © 2013 MIMAKI ENGINEERING CO.,LTD. 8.3.1 R.1.0...
  • Page 207 MAINTENANCE MANUAL > Operation Flow > Service Mode > #TEST Rev. Model SWJ-320S Issued 2012.07.19 Revised F/W ver. Remark 8.3.2 #TEST © 2013 MIMAKI ENGINEERING CO.,LTD. 8.3.2 R.1.0...
  • Page 208 MAINTENANCE MANUAL > Operation Flow > Service Mode > #TEST Rev. Model SWJ-320S Issued 2012.07.19 Revised F/W ver. Remark 8.3.2 #TEST © 2013 MIMAKI ENGINEERING CO.,LTD. 8.3.2 R.1.0...
  • Page 210 D500764-12-28082013 ©MIMAKI ENGINEERING CO.,LTD. 2013 FW: 2.20...

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