MIMAKI CJV150 Series Service Documents
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MIMAKI CJV150 Series Service Documents

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Std model
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aq model
SERVICE
DOCUMENTS
MIMAKI ENGINEERING CO., LTD.
URL:http://www.mimaki.co.jp
D500992-10

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  • Page 1 Std model ・ aq model SERVICE DOCUMENTS MIMAKI ENGINEERING CO., LTD. URL:http://www.mimaki.co.jp D500992-10...
  • Page 2 The names of parts referred to in "INSTALLATION GUIDE" and "MAINTENANCE MANUAL" are the same as those shown in this list. Consult this list during the disassembly and assembly of the machine or for procurement of parts. © 2014 MIMAKI ENGINEERING CO.,LTD.
  • Page 3 Service Documents > Change Tracking Change Tracking Date 2014.09.15 Manual Ver. 1.00 Remark Status Index Rev. Changes Released New issued － － Change Tracking P.1 © 2014 MIMAKI ENGINEERING CO.,LTD.

  • Page 4: Table Of Contents

    4.2 Regular Maintenance 4.2.1 Periodic Check Items 4.2.2 Checking the Machine Condition 4.2.3 Regularly Replaced Parts 4.2.4 Greasing 4.2.5 Checking 4.3 About Print Quality 4.4 Essential Information for Service © 2014 MIMAKI ENGINEERING CO.,LTD. Table of Contents R.1.0...

  • Page 5: About Service Documents

    Service Documents > About Service Documents > Constitution and Rules About Service Documents Constitution and Rules Symbol © 2014 MIMAKI ENGINEERING CO.,LTD.

  • Page 6: Constitution And Rules

    Remark 1.1 Constitution and Rules A-1) Format of the Cover of “SERVICE DOCUMENTS”  Details  Put the logo of “MIMAKI” at the upper right corner. The cover is to be monochrome.  Indicate the name of this machine. ...
  • Page 7 • In the explanatory text, use the same names of parts as those in “MECHANICAL DRAWING”, and use bold characters for them. • Express the explanatory text as briefly as possible. • Avoid a redundant description of the same information or procedure. © 2014 MIMAKI ENGINEERING CO.,LTD. R.1.0...
  • Page 8 Locate the Change Tracking list for the latest version at the top. ( * Replace this cover by each user at the case of item revision or document version updated. R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD.
  • Page 9 Indicate Copyright at the bottom left of the page. Indicate the year of the first release of the document. At the bottom right of the page, indicate the section number, revision number and page number. R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD.
  • Page 10 Remark 1.1 Constitution and Rules B-1) “INSTALLATION CHECKLIST”  Explanation of Cover  Indicate the logo of “MIMAKI” at the upper right corner. The monochrome is only accepted for the cover.  Indicate the name of this machine.  Indicate the model name (details).
  • Page 11 Remark 1.1 Constitution and Rules B-3) “INSTALLATION GUIDE”  Explanation of Cover  Indicate the logo of “MIMAKI” at the upper right corner. The monochrome is only accepted for the cover.  Indicate the name of this machine.  Indicate the model name (details).
  • Page 12 Remark 1.1 Constitution and Rules B-5) “DAILY MAINTENANCE MANUAL”  Explanation of Cover  Indicate the logo of “MIMAKI” at the upper right corner. The monochrome is only accepted for the cover.  Indicate the name of this machine. ...
  • Page 13 Confirm the revision number of the revision page inserted. * It is also accepted to leave the previous page as a reference since it is administered by the revision number. * For the details of change, confirm the “CHANGE TRACKING”. R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD.
  • Page 14 Service Documents > About Service Documents > Symbol About Service Documents Symbol Constitution and Rules © 2014 MIMAKI ENGINEERING CO.,LTD.

  • Page 15: Symbol

    Useful information for maintenance work is given with this symbol. Tips Reference Related description is given on the page shown by this symbol. (1.1.1) Page Be sure to refer to the specified page. R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD.

  • Page 16: Service Outline

    Service Documents > Service Outline > Safety Precaution Service Outline Safety Precaution Required Tool Unit Conversion List © 2014 MIMAKI ENGINEERING CO.,LTD.

  • Page 17: Warning Label

    If the warning labels are soiled and unreadable or peeling off during the preliminary checks, replace with new warning labels after confirming with the customer.  Label Position View with front cover open is 2 places right and left View with maintenance cover open © 2014 MIMAKI ENGINEERING CO.,LTD. 2.1.1 R.1.0...
  • Page 18 Be careful of the heat. Order Number Label Name Label Description ❺ M907935 Dangerous voltage Label Dangerous voltage attention Order Number Label Name Label Description ❻ M905811 PC Label C Keep fingers and other body parts away. © 2014 MIMAKI ENGINEERING CO.,LTD. 2.1.1 R.1.0...
  • Page 19 Label Description ❼ M906031 Power code caution Label For the removal of all power, disconnects both codes. Order Number Label Name Label Description ❽ M905935 PR caution Label Caution for the pinch roller operation. © 2014 MIMAKI ENGINEERING CO.,LTD. 2.1.1 R.1.0...

  • Page 20: Maintenance Precaution

     The location must be such that the cable can be easily unplugged from the wall outlet in case smoke or flame has been risen from the electrical system. 3.  Some trouble may be due to misoperation. Judge whether or not the error display and the error condition signify misoperation. © 2014 MIMAKI ENGINEERING CO.,LTD. 2.1.2 R.1.0...
  • Page 21  Remove the ink from the tubes by following the procedure of [#ADJUST] -> [HEAD WASH].  Remove the maintenance solution from the tubes by following the procedure of [#ADJUST] -> [MaintWashLiq- uid].  Remove the waste ink tank.  Install the head stopper to fasten the head. © 2014 MIMAKI ENGINEERING CO.,LTD. 2.1.2 R.1.0...
  • Page 22 Service Documents > Service Outline > Required Tool Service Outline Safety Precaution Required Tool Unit Conversion List © 2014 MIMAKI ENGINEERING CO.,LTD.

  • Page 23: Tools

    For degreasing and washing Cable Tie Expendable L=150 or less (UL-approved product)   Acetate Fabric Tape Expendable Drafting Tape Expendable   Double-stick Tape Expendable Tweezers Tool Cutter Knife Tool Tester Tool Goggles Tool © 2014 MIMAKI ENGINEERING CO.,LTD. 2.2.1 R.1.0...
  • Page 24 Service Documents > Service Outline > Unit Conversion List Service Outline Safety Precaution Required Tool Unit Conversion List © 2014 MIMAKI ENGINEERING CO.,LTD.

  • Page 25: Conversion List For The International System Of Units

    0.102 101.97 3.60 0.225 1[cN] 0.01 0.001019716 1.02 0.03597 0.002248089 1[kgf] 9.81 980.67 1000 35.27 2.20 1[gf] 0.00980665 0.981 0.001 0.03527 0.002204623 1[ozf] 0.278 27.80 0.02835 28.35 0.0625 1[lbf] 4.45 444.82 0.45359237 453.59 © 2014 MIMAKI ENGINEERING CO.,LTD. 2.3.1 R.1.0...

  • Page 26: Basic Specification

    Service Documents > Basic Specification > Main Unit Specification Basic Specification Main Unit Specification PC Specification Output Speed Ink Consumption © 2014 MIMAKI ENGINEERING CO.,LTD.

  • Page 27: Main Unit Specification (For 150 Series)

    Front: 120 mm Back: 150 mm Origin position matching Positioning by the LED pointer mounted on the head actuator (LED pointer) • Pointer is used when printing origin is changed from default value © 2014 MIMAKI ENGINEERING CO.,LTD. 3.1.1 R.1.0...
  • Page 28 (Standard installed for aq model) Weight Main body 126 kg 142 kg 157 kg 168 kg No legs 100 kg 112 kg 126 kg 136 kg Packing 167 kg 188 kg 210 kg 225 kg © 2014 MIMAKI ENGINEERING CO.,LTD. 3.1.1 R.1.0...
  • Page 29 1392 mm 1392 mm 1392 mm 1392 mm Packing 2250 x 750 x 2662 x 750 x 2662 x 750 x 2980 x 750 x 1050 mm 1050 mm 1050 mm 1050 mm © 2014 MIMAKI ENGINEERING CO.,LTD. 3.1.1 R.1.0...

  • Page 30: Main Unit Specification (For 300 Series)

    Tolerance excluding media inclined Front: 120 mm pass is ±2mm Back: 150 mm The left and right margins can be changed Cut sheet Left/Right:15 mm (default value) Minimum 5mm Front: 120 mm Back: 150 mm © 2014 MIMAKI ENGINEERING CO.,LTD. 3.1.2 R.1.0...
  • Page 31 10 C/h or less Temperature ± gradient Dust 0.15 mg/m (Equivalent to the atmosphere in offices) Option 1)Drying Fan unit (Use separately power supply) 2)Sticking prevention net 3)AMF unit (Standard installed for aq model) © 2014 MIMAKI ENGINEERING CO.,LTD. 3.1.2 R.1.0...
  • Page 32 *4:AMF device is included Dimensions 2525 x 700(930*4) x 1392 mm 2775 x 700(930*4) x 1392 mm (W x D x H) Packing:2662 x 750 x 1050 mm Packing:2662 x 750 x 1050 mm © 2014 MIMAKI ENGINEERING CO.,LTD. 3.1.2...

  • Page 33: Specifications For Cutting Section

    MGL-II c2 MGL-I c1 is not supported 11 Program step MGL-II c2: 25 µm, 10 µm 12 Others Die cutting (Perforation cutting) Use of dedicated pen line sponge is necessary for die cutting. 3.1.3 R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD.
  • Page 34 • Test pattern for maintenance (Successive 10 round trips in the longitudinal direction) • No separation of the media from the base paper (no air bubbles between them) during cutting, which can be caused by bending of the media 3.1.3 R.1.0 © 2014 MIMAKI ENGINEERING CO.,LTD.

  • Page 35: Specifications For Ink

    • For the water-based ink, if the ink has frozen, it cannot be used any more by changing in quality. Be sure to keep the ink cartridge in the condition that the ink does not freeze. © 2014 MIMAKI ENGINEERING CO.,LTD. 3.1.4...

  • Page 36: Ink Consumption

    Service Documents > Basic Specification > PC Specification Basic Specification Main Unit Specification PC Specification Output Speed Ink Consumption © 2014 MIMAKI ENGINEERING CO.,LTD.
  • Page 37 Service Documents > Basic Specification > Output Speed Basic Specification Main Unit Specification PC Specification Output Speed Ink Consumption © 2014 MIMAKI ENGINEERING CO.,LTD.
  • Page 38 Service Documents > Basic Specification > Ink Consumption Basic Specification Main Unit Specification PC Specification Output Speed Ink Consumption © 2014 MIMAKI ENGINEERING CO.,LTD.

  • Page 39: Technical Information

    Service Documents > Technical Information > Basic Information Technical Information Basic Information Regular Maintenance About Print Quality Essential Information for Service © 2014 MIMAKI ENGINEERING CO.,LTD.

  • Page 40: Service Mode And Specialized Key

    For maintenance work, start the machine in service mode. Then you can use the functions that are not available in normal mode. As for those functions, the "#" mark is added at the head of the function name. © 2014 MIMAKI ENGINEERING CO.,LTD. 4.1.1...

  • Page 41: F/W Update

    *In case that system parameter “SUPPORT” is “o”, the program shifts writing automatically.  The program is written into the memory. Main power OFF Update work completed *In case that system parameter “SUPPORT” is “o”, the Parameter Up/Download is displayed. © 2014 MIMAKI ENGINEERING CO.,LTD. 4.1.2 R.1.0...

  • Page 42: Parameter Up/Download

    Power ON+ [] + [] Machine starts in Parameter Up/Download mode.  Ready for Up/Download Parameter download Downloads parameter data to the host PC.  Downloading  Up/Download completed Power OFF Parameter download completed © 2014 MIMAKI ENGINEERING CO.,LTD. 4.1.3 R.1.0...

  • Page 43: Parameter Function

    A group of parameters for scan control. Disap- prove NOZZLE RECOVERY PARAM- Parameters to save nozzle numbers registered at nozzle recovery Disap- ETER prove *1.Do not change the disapprove parameter without instructions from developer. © 2014 MIMAKI ENGINEERING CO.,LTD. 4.1.4 R.1.0...

  • Page 44: Important Parameter

    Print head  cut head origin position adjustment Y 27 P>COTSY 0.1mm -100 to 100 Cutting overrun distance (Left) 30 CUT.OVL 1000 0.1mm -1000 to 2000 (Cut offset from the leftmost pinch roller) © 2014 MIMAKI ENGINEERING CO.,LTD. 4.1.5 R.1.0...
  • Page 45 X-axis limit length at registration mark detection (12,000 mm max.) 1000 to 12000 53 HOME X Front end non-printing area adjustment -50 to 50 54 CUT ADJ Automatic cut position correction -50 to 50 © 2014 MIMAKI ENGINEERING CO.,LTD. 4.1.5 R.1.0...

  • Page 46: F/W Update Procedure After The Re

    Input system parameter INITIAL= “1” for initializing all parameters. Parameter download Download the parameter that is uploaded on the above step “1”. Refer to “4.1.3 Parameter Up/Download” *1.Make sure all parameters are initialized © 2014 MIMAKI ENGINEERING CO.,LTD. 4.1.6 R.1.0...
  • Page 47 Service Documents > Technical Information > Regular Maintenance Technical Information Basic Information Regular Maintenance About Print Quality Essential Information for Service © 2014 MIMAKI ENGINEERING CO.,LTD.

  • Page 48: Periodic Check Items

    Hours of machine use Value: 4.2.5  b Drawing area Value:  c Drawing length Value:  d Scan count Value: [times]  5 Upload of parameters  6 Checking online drawing © 2014 MIMAKI ENGINEERING CO.,LTD. 4.2.1 R.1.0...

  • Page 49: Checking The Machine Condition

    • Cover • Waste Ink Tank (volume of empty space) 4. Execute test drawing and check the head condition (for nozzle clogging or jet deviation). Perform slant adjustment and/or drop position adjustment, if necessary. © 2014 MIMAKI ENGINEERING CO.,LTD. 4.2.2 R.1.0...

  • Page 50: Regularly Replaced Parts

     Are there any parts worn significantly?  Regularly replaced parts No.1 Tube Pump Assy. No.2 Select Path Pump Assy No.3 Cap Head Assy. No.4 Wiper Slider No.5 Wiper Cleaner Assy. No.6 CP Pad Assy. © 2014 MIMAKI ENGINEERING CO.,LTD. 4.2.3 R.1.0...
  • Page 51 Service Documents > Technical Information > Regular Maintenance > Regularly Replaced Parts Rev. Model CJV150/300 Issued 2014.09.15 Revised F/W ver Remark 4.2.3 Regularly Replaced Parts No.7 Pressure Damper Assy. © 2014 MIMAKI ENGINEERING CO.,LTD. 4.2.3 R.1.0...

  • Page 52: Greasing

    This section shows the parts to be greased periodically to suppress abrasion or abnormal sound during machine operation.  Parts to be greased Clamp lever Grease: MG-A1-GU MG-A1-GU Clamp cams Grease: LONGTERM-W2-GU LONGTERM-W2-GU Apply the grease to all the cams. Cap slider MG-A1-GU Grease: MG-A1-GU MG-A1-GU © 2014 MIMAKI ENGINEERING CO.,LTD. 4.2.4 R.1.0...

  • Page 53: Checking

    Scan count Upload of parameters Once adjusted values or settings are changed, upload the parameters again. Checking online drawing Finally, perform test drawing and online drawing and make sure that there is no problem. © 2014 MIMAKI ENGINEERING CO.,LTD. 4.2.5 R.1.0...

  • Page 54: Essential Information For Service

    Service Documents > Technical Information > About Print Quality Technical Information Basic Information Regular Maintenance About Print Quality Essential Information for Service © 2014 MIMAKI ENGINEERING CO.,LTD.
  • Page 55 Service Documents > Technical Information > Essential Information for Service Technical Information Basic Information Regular Maintenance About Print Quality Essential Information for Service © 2014 MIMAKI ENGINEERING CO.,LTD.
  • Page 56 D500992-10-15092014 FW: 1.30 ©2014 MIMAKI ENGINEERING CO., LTD.

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