Honda Shadow TA200 2001 Manual page 164

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CRANKSHAFT /TRANSMISSION
Check the shift fork shaft for bend, worn or damage.
Measure the shift fork shaft 0.D.
SERVICE LIMIT: 11.96 mm (0.471 in)
Inspect the shift drum grooves.
Replace the shift drum i f the grooves are damaged or exces-
sively worn.
TRANSMISSION INSPECTION
Check the gear dogs, dog holes and teeth for abnormal wear
or l a ck of l u brication.
Measure the I.D. of each gear.
SERVICE LIMITS:
MS, M6, C2: 23.08 mm (0.909 in)
C1: 19.57 mm
(o.no
in)
CJ, C4: 22.07 mm (0.869 in)
Measure the O.D. and I . D. of gear bushing.
SERVICE LIMITS:
MS, C2, O.D.: 22.93 mm (0.9028 In)
M6, O.D.: 22.95 mm (0.9035 in)
C1, O.D.: 19.43 mm (0.765 In)
MS, C2, I.D.: 20.05 mm (0.789 in)
M6, I.D.: 20.07 mm (0.790 In)
C1, I.D.: 16.56 mm (0.652 in)
Measure the O.D. of the mainshaft and countershaft.
SERVICE LIMITS:
At MS gear: 19.91 mm (0.784 In)
At C1 gear: 16.41 mm (0.646 in)
At C2 gear: 19.92 mm (0.784 in)
At C3 gear: 21.91 mm (0.8626 in)
11-6
SHIFT DRUM
\
MAINSHAFT
SHIFT FORK SHAFT
I
COUNTER SHAFT
/
, - 11
· · · · - · m e

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