Honda Shadow TA200 2001 Manual page 10

GENERAL INFORMATION
Unit: mm (in)
CYLINDER/PISTON
-
ITEM STANDARD SERVICE LIMIT
Cylinder 1.0. 63.500 - 63.510 (2.5000- 25.003)
63.6 (2.50)
Out of round
--
0.10 (0.004)
Taper
--
0.10 (0.004)
Warpage
--
0.10 (0.004)
Piston, piston Piston mark direction "IN" mark facing toward lhe i n take side --
ring and
Piston 0.0. 63.47- 63.49 (2.499 - 2.500)
piston pin
at 23.0 (0.91) from lhe bottom
63.42 (2.497)
Piston pin hole
1.0.
15.002- 15.008 (0.5906- 0.5910) 15.04 (0.592)
Piston pin 0.0.
14.994 - 15.000 (0.5903 - 0.5906) 14.96 (0.589)
Connecling rod small end 1.0.
15.010 - 15.028 (0.5909 - 0.5917) 15.06 (0.593)
Cylinder-to-pislon clearance
0.010- 0.040 (0.0004 - 0.0016) 0.10 (0.004)
Piston-to-piston pin clearance 0.002 - 0.014 (0.0001 - 0.0006) 0.02 (0.001)
Connecting rod-to-piston pin clearance 0.016- 0.034 (0.0006 - 0.0013)
0.10 (0.004)
Piston ring-to-ring Top
0.010- 0.045 (0.0004 - 0.0018) 0.09 (0.004)
groove clearance
Second 0.015- 0.045 (0.0006 - 0.0018) 0.09 (0.004)
Piston ring end gap Top
0.20 - 0.35 (0.008 - 0.014) 0.50 (0.014)
Second
0.35- 0.50 (0.014 - 0.020) 0.50 (0.014)
Oil (side rail)
0.20- 0.70 (0.008 -0.028) 0.90 (0.035)
Piston ring mark direction
Top/second
Marking facing up --
Unit: mm (in)
CLUTCH/GEARSHIFT LINKAGE
-
ITEM STANDARD SERVICE LIMIT
Clutch Spring free l e ngth
37.9 (1.49) 34.7 (1.37)
Disc thickness
A
2.92-3.08 (0.115-0.121) 2.6 (0.10)
B
3.62-3.70 (0.143-0.146) 3.3 (0.13)
Plate warpage --
0.10 (0.004)
Ouler guide
0.0.
27.959- 27.980 (1.1007 -1.1016) 27.93 (1.099)
1.0.
19.983- 19.996 (0.7867 - 0.7872)
20.02 (0.788)
Outer 1.0.
28.000- 28.013 (1.1024 -1.1029) 28.04 (1 . 1 039)
Mainshafl 0.0 al clutch outer guide
19.967-19.980 (0.7861-0.7866) 19.95 (0.7854)
1-7