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TRX350 FOURTRAX 1986
Service manual
Honda TRX350 FOURTRAX 1986 Service Manual
4 x 4
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Table Of Contents
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
How to Use this Manual
Contents
General Information: General Safety
General Information: Service Rules
General Information: Model Identification
Product View Fourtrax
Product View Model Foreman
General Information: Specifications
General Information: Torque Values
Torque Values: Engine
Torque Values: Frame
General Information: Tools
Tools: Special
Tools: Common
General Information: Cable & Harness Routing
General Information: Product View Foreman
Lubrication Diagram
Lubrication: Service Information
Lubrication: Troubleshooting
Lubrication: Engine Oil Level
Lubrication: Engine Oil & Filter Change
Lubrication: Differential/Final Drive Oil
Differential/Final Drive Oil: Check
Differential/Final Drive Oil: Change
Lubrication Points
Maintenance: Service Information
Maintenance Schedule
Maintenance: Fuel Line
Maintenance: Throttle Operation
Maintenance: Fuel Filter
Maintenance: Carburetor Choke
Maintenance: Air Cleaner Element
Maintenance: Spark Plug
Maintenance: Breather Tube
Maintenance: Valve Clearance
Valve Clearance: Startes Decompressor Free Play Adjustment ('86, '87 Only)
Maintenance: Carburetor Idle Speed
Maintenance: Cylinder Compression
Maintenance: Brake Fluid
Maintenance: Brake Shoes
Brake Shoes: Brake System & Front Brake
Maintenance: Brake System
Brake System: Front Brake
Brake System: Rear Brake
Brake System: Rear Brake Pedal Height
Maintenance: Reverse Lock System
Maintenance: Clutch System
Maintenance: Suspension
Maintenance: Spark Arrester Cleaning
Maintenance: Nuts/Bolts/Fasteners
Maintenance: Wheels/Tires
Maintenance: Steering Shaft Holder Bearing
Maintenance: Steering System
Steering System: Toe-In
Steering System: Caster
Maintenance: Skid Plate/Guard Plate (after '86)
Fuel System Product View
Fuel System: Service Information
Fuel System: Troubleshooting
Fuel Tank: Removal
Fuel Pump: Removal
Fuel Tank: Installation
Fuel Pump: Installation
Fuel System: Air Cleaner Case
Air Cleaner Case: Removal
Air Cleaner Case: Installation
Fuel System: Carburetor Removal
Fuel System: Carburetor Disassembly
Carburetor Disassembly: Choke Valve
Carburetor Disassembly: Piston Throttle Valve
Carburetor Disassembly: Float and Jets
Fuel System: Carburetor Assembly
Carburetor Assembly: Float Level Inspection
Carburetor Assembly: Throttle Valve Synchronization
Fuel System: Carburetor Installation
Fuel System: Pilot Screw Adjustment
Fuel System: High Altitude Adjustment
High Altitude Adjustment: Specifications
Engine Removal/Installation Product View
Engine Removal/Installation: Service Information
Engine Removal
Engine Installation
Cooling System Product View
Cooling System: Service Information
Cooling System: Oil Cooler/Oil Hoses
Oil Cooler/Oil Hoses: Inspection
Oil Cooler/Oil Hoses: Removal
Oil Cooler/Oil Hoses: Installation
Cooling Fan: Removal
Cooling Fan: Disassembly
Cooling Fan: Assembly
Cooling Fan: Installation
Cylinder Head/Valves Product View
Cylinder Head/Valves: Service Information
Cylinder Head/Valves: Troubleshooting
Cylinder Head Cover Removal/Disassembly
Cylinder Head Cover Removal/Disassembly: Inspection
Cylinder Head/Valves: Camshaft Removal
Camshaft Removal: Inspection
Cylinder Head Removal
Cylinder Head Removal: Disassembly
Cylinder Head Removal: Inspection
Valve Guide Replacement
Valve Seat Inspection/Refacing
Cylinder Head Assembly
Cylinder Head Installation
Cylinder Head/Valves: Camshaft Installation
Cylinder Head Cover Assembly/Installation
Cylinder/Piston Product View
Cylinder/Piston: Specifications
Cylinder/Piston: Troubleshooting
Cylinder: Removal
Cylinder: Inspection
Piston: Removal
Piston Ring Inspection
Piston/Cylinder: Installation
Clutch/Oil Pump/Kick Starter Product View
Clutch/Oil Pump/Kick Starter: Service Information
Clutch/Oil Pump/Kick Starter: Troubleshooting
Clutch/Oil Pump/Kick Starter: Right Crankcase Cover Removal
Centrifugal Clutch: Removal
Centrifugal Clutch: Inspection
Centrifugal Clutch: Installation
Change Clutch: Removal
Change Clutch: Inspection
Change Clutch: Installation
Change Clutch Lifter Mechanism: Disassembly
Change Clutch Lifter Mechanism: Assembly
Clutch/Oil Pump/Kick Starter: Right Crackcare Cover Bearing/Oil Seal/Follower Cam
Right Crackcare Cover Bearing/Oil Seal/Follower Cam: Inspection
Right Crackcare Cover Bearing/Oil Seal/Follower Cam: Bearing Replacement
Right Crackcare Cover Bearing/Oil Seal/Follower Cam: Follower Cam ('86, '87 Only)
Clutch/Oil Pump/Kick Starter: Reverse Lock Mechanism
Oil Pump/Primary Drive Gear: Removal
Reverse Lock Mechanism: Removal
Reverse Lock Mechanism: Installation
Oil Pump/Primary Drive Gear: Primary Drive Gear Inspection
Oil Pump Disassembly
Oil Pump Inspection
Oil Pump Assembly/Installation
Kick Starter: Removal
Kick Starter: Disassembly
Kick Starter: Inspection
Kick Starter: Assembly
Kick Starter: Installation
Clutch/Oil Pump/Kick Starter: Oil Filter Screen
Clutch/Oil Pump/Kick Starter: Richt Crankcase Cover Installation
Alternator/Starter Clutch/Gearshift Linkage Product View
Alternator/Starter Clutch/Gearshift Linkage: Service Information
Alternator/Starter Clutch/Gearshift Linkage: Thoubleshooting
Alternator/Starter Clutch/Gearshift Linkage: Starter Reduction Gear
Starter Reduction Gear: Removal
Starter Reduction Gear: Inspection
Starter Reduction Gear: Bearing Replacement (after '86)
Starter Reduction Gear: Installation
Alternator/Starter Clutch/Gearshift Linkage: Left Crankcase Cover Removal
Alternator: Stator/Pulse Generator Removal
Alternator: Stator/Pulse Generator Installation
Alternator: Flywheel Removal
Alternator: Flywheel Installation
Starter Clutch: Removal
Starter Clutch: Inspection
Starter Clutch: Installation
Gearshift Linkage: Removal
Gearshift Linkage: Installation
Alternator/Starter Clutch/Gearshift Linkage: Left Crankcase Cover Installation
Crankcase/Crankshaft/Transmission Product View
Crankcase/Crankshaft/Transmission: Service Information
Crankcase/Crankshaft/Transmission: Thoubleshooting
Crankcase Separation
Crankshaft/Balancer: Removal
Crankshaft/Balancer: Inspection
Crankshaft/Balancer: Bearing Replacement
Crankshaft/Balancer: Installation
Transmission: Removal
Transmission: Disassembly
Transmission: Inspection
Transmission: Bearing Replacement
Transmission: Assembly/Installation
Crankcase Assembly
Crankcase/Crankshaft/Transmission: Output Gear
Output Gear: Backlash Inspection
Output Gear: Output Drive Gear Disassembly
Output Gear: Drive Gear Bearing Replacement
Output Gear: Output Driven Gear Disassembly
Output Gear: Driven Gear Bearing Replacement
Output Gear: Gear Case Bearing Replacement
Output Gear: Driver Gear Shaft Bearing Replacement
Output Gear Case Assembly
Output Gear: Gear Tooth Contract Pattern Check
Front Wheel/Suspension/Steering Product View
Front Wheel/Suspension/Steering: Service Information
Front Wheel/Suspension/Steering: Troubleshooting
Front Wheel/Suspension/Steering: Handlebar
Handlebar: Removal
Handlebar: Installation
Front Wheel/Suspension/Steering: Throttle Housing
Throttle Housing: Disassembly
Throttle Housing: Assembly
Front Wheel: Removal
Front Wheel: Installation
Front Wheel/Suspension/Steering: Tires
Tires: Removal (U.S.A. Only)
Tires: Removal (Except U.S.A.)
Tire Repair
Tires: Assembly
Front Wheel/Suspension/Steering: Tie-Rod
Tie-Rod: Removal
Tie-Rod: Inspection
Tie-Rod: Assembly
Tie-Rod: Installation
Tie-Rod: Toe-In Adjustment
Tie-Rod: Front Wheel Turning Angle Adjustment
Front Wheel/Suspension/Steering: Knuckle/Knuckle Holder/Drive Shaft
Knuckle Removal
Knuckle Bearing Inspection
Knuckle Bearing and Dust Seal Replacement
Knuckle Holder/Drive Shaft Removal
Knuckle/Knuckle Holder/Drive Shaft: Drive Shaft Boot Replacement
Knuckle Holder Dust Seal Replacement
Knuckle Holder Installation
Knuckle Installation
Front Wheel/Suspension/Steering: Front Shock Absorber
Front Shock Absorber: Removal
Front Shock Absorber: Disassembly
Front Shock Absorber: Assembly
Front Shock Absorber: Inspection
Front Shock Absorber: Installation
Front Wheel/Suspension/Steering: Swingarm
Swingarm: Removal
Swingarm: Pilot Bearing Replacement
Swingarm: Drive Shaft Inspection
Swingarm: Swingarm Installation
Steering Stem: Removal
Steering Stem: Bearing Inspection
Steering Stem: Bearing Replacement
Steering Stem: Installation
Brakes Product View
Brakes: Service Information
Brakes: Troubleshooting
Front Brake: Brake Fluid Draining
Front Brake: Brake Fluid Filling
Front Brake: Brake Bleeding
Front Brake: Brake Hose/Pipe Inspection
Front Brake: Front Brake Drum Removal/Inspection
Front Brake: Front Brake Panel Inspection (after '87)
Front Brake Waterproof Seal Inspection (after '87)
Front Brake Waterproof Seal Replacement (after '87)
Front Brake: Front Wheel Hub Removal
Front Brake: Front Wheel Hub Installation
Front Brake: Brake Drum Installation
Brake Shoes/Wheel Cylinder/Adjuster Assembly: Removal/Inspection
Brake Shoes/Wheel Cylinder/Adjuster Assembly: Assembly/Installation
Brake Adjustment
Brakes: Master Cylinder
Master Cylinder: Disassembly
Master Cylinder: Inspection
Master Cylinder: Assembly
Rear Brake: Removal
Rear Brake: Inspection
Rear Brake: Disassembly
Rear Brake: Brake Panel Assembly
Rear Brake Pedal: Removal
Rear Brake Pedal: Installation
Rear Wheel/Suspension Product View
Rear Wheel/Suspension: Service Information
Rear Wheel/Suspension: Troubleshooting
Rear Wheel: Removal
Rear Wheel: Installation
Rear Wheel/Suspension: Rear Axle/Wheel Bearing
Rear Axle/Wheel Bearing: Removal
Rear Axle Inspection
Rear Axle/Wheel Bearing: Rear Wheel Bearing Inspection
Rear Axle/Wheel Bearing: Rear Wheel Bearing Replacement
Rear Axle/Wheel Bearing: Installation
Rear Shock Absorber: Removal
Rear Shock Absorber: Spring Free Length Inspection
Rear Shock Absorber: Assembly
Rear Shock Absorber: Installation
Rear Wheel/Suspension: Swingarm
Swingarm: Pivot Bearing Replacement ('86)
Swingarm: Installation
Front Differential/Final Drive Product View
Front Differential/Final Drive: Service Information
Front Differential/Final Drive: Troubleshooting
Front Differential Removal: Differential Assembly Inspection
Front Differential Removal: Disassembly
Front Differential Removal: Inspection
Front Differential Removal: Assembly
Front Differential/Final Drive: Pinion Gear Removal
Pinion Bearing Removal
Front Differential/Final Drive: Care Bearing and Oil Seal Replacement
Front Differential/Final Drive: Pinion Gear Installation
Pinion Gear Assembly
Pinion Gear Installation: Gear Tooth Contact Pattern Check
Pinion Gear Installation: Backlash Inspection
Front Differential Installation
Final Drive Removal
Final Drive Disassembly
Final Drive Assembly: Pinion Gear Assembly
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Table of
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Table of Contents
Troubleshooting
Lubrication: Service Information
20
Fuel System: Troubleshooting
39
Cylinder Head/Valves: Troubleshooting
73
Cylinder/Piston: Specifications
90
Clutch/Oil Pump/Kick Starter: Troubleshooting
99
Front Wheel/Suspension/Steering: Troubleshooting
168
Brakes: Troubleshooting
195
Rear Wheel/Suspension: Troubleshooting
215
Front Differential/Final Drive: Troubleshooting
229
Ignition System: Troubleshooting
260
Battery/Charging System: Troubleshooting
267
Starter System: Troubleshooting
273
Lights/Switches: Troubleshooting
281
Troubleshooting: Poor Performance At Low And Idle Speeds
298
Troubleshooting: Poor Performance At High Speeds
299
Troubleshooting: Engine Does Not Start Or Is Hard To Start
300
Troubleshooting: Engine Lacks Power
301
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This manual is also suitable for:
Trx350 fourtrax 1987
Trx350d foreman 1988
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