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2000 Trooper UX
Isuzu 2000 Trooper UX Manuals
Manuals and User Guides for Isuzu 2000 Trooper UX. We have
1
Isuzu 2000 Trooper UX manual available for free PDF download: Workshop Manual
Isuzu 2000 Trooper UX Workshop Manual (2148 pages)
Brand:
Isuzu
| Category:
Automobile
| Size: 19.89 MB
Table of Contents
Table of Contents
2
General Repair Instruction
2
Illustration Arrows
3
Identification
4
Theft Prevention Standard
6
Lifting Instructions
11
Standard Bolts Torque Specifications
14
Abbreviations Charts
15
Service Parts Identification Plate
16
Maintenance Schedule List
21
Explanation of Complete Vehicle Maintenance Schedule
21
Recommended Fluids and Lubricants
24
Lubricant Viscosity Chart
25
Recommended Liquid Gasket
27
Recommended Thread Locking Agents
28
Maintenance Service Data
29
Heating and Ventilation System
32
Wiring Diagram
37
Diagnosis
38
Individual Inspection
41
Removal
43
Heater Unit
43
Installation
44
Heater Core and / or Mode Door
45
Inspection
46
Heater Mode Control Link Unit
47
Heater Temperature Control Link Unit
48
Blower Assembly
49
Blower Assembly and Associated Parts
49
Installation
50
Installation
51
Blower Motor
52
Rear Heater Duct, Defroster Nozzle and Ventilation Duct
53
Installation
54
Control Lever Assembly and / or Control Cable
55
Installation
56
Control Panel Illumination Bulb
57
Resistor and Associated Parts
58
Air Conditioning System
59
Diagnosis
68
Individual Inspection
76
General Repair Procedure
77
Compressor Assembly
84
Installation
85
Condenser Assembly
86
Receiver / Drier
87
Pressure Switch
88
Evaporator Assembly
89
Electronic Thermostat, Evaporator Core And/Or Expansion Valve
90
Disassembled View
90
Removal
90
Installation
90
Installation
91
Air Conditioning Switch and Illumination Bulb 1A-63
92
Air Conditioning Switch, Illumination Bulb and Associated Parts
92
Removal
92
Installation
92
Refrigerant Line
93
Refrigerant Line and Associated Parts
93
Removal
93
Installation
94
Main Data and Specifications
95
Compressor
97
Service Precaution
97
General Description
97
Metric Thread Size Information
99
Compressor Clutch Plate and Hub Assembly 1A-70 Removal
99
Installation
99
Compressor Clutch Rotor And/Or Bearing
100
Removal
100
Installation
100
Compressor Clutch Coil
101
Removal
101
Installation
102
Compressor Shaft Seal
103
Service Precaution
103
Seal Leak Detection
103
Removal
103
Cleaning
104
Installation
104
Compressor Pressure Relief Valve
105
Removal
105
Installation
105
Compressor Oil
105
Compressor Oil Check
105
Checking and Adjusting Oil Quantity for Used Compressor
105
Checking and Adjusting for Compressor Replacement
105
Contamination of Compressor Oil
106
Oil Return Operation
106
Replacement of Component Parts
106
Compressor Leak Testing (External and Internal)
106
Special Tools
108
Automatic Air Conditioning System
110
General Description
110
Full Automatic Air Conditioner Parts Configuration
110
Refrigerant Line and Associated Parts
111
Circuit Diagram
112
Functions and Features
117
Automatic Air Conditioner Block Diagram
118
Control Panel Layout
119
Air Control Functions
120
Operation and Functions of Control Panel Switches
121
Overview of Construction, Movement and Control of Major Parts of Automatic Air Conditioner System
123
Overview of Automatic Control of Automatic Air Conditioner
127
Troubleshooting
131
Troubleshooting, Its Overview and Procedures
131
Auto Air Conditioner Control Unit Power Supply Diagnosis
132
Performance and Movement Checklist for Automatic Air Conditioner Related Parts
134
Troubleshooting with Self-Diagnosis Function
136
Inspection by Failed Location
140
Inspection of the Sensors
140
Inspection of the Intake Actuator System
144
Inspection of the MIX Actuator System
147
Inspection of the Mode Actuator System
150
Inspection of the Fan Motor System
153
Inspection of the Magnetic Clutch System 1A-129
158
Individual Inspection
161
On-Vehicle Service
164
Power Transistor
164
Removal
164
Installation
164
Automatic Heater/Air Conditioner Control Unit
164
In Car Sensor
165
Removal
165
Installation
165
Ambient Sensor
165
Sun Sensor
166
Removal
166
Installation
166
Electronic Thermostat
166
Mode Actuator
167
Removal
167
Power Assisted System
169
Service Precaution
170
General Description
170
Diagnosis
173
Power Steering System Test
179
Maintenance
180
Fluid Level
180
Bleeding the Power Steering System
180
Bleeding Procedure
180
Flushing the Power Steering System
180
Steering Wheel Free Play Adjustment
181
Front End Alignment Inspection and Adjustment
181
Main Data and Specifications
186
Special Tools
187
Power Steering Gear
188
Power Steering Gear and Associated Parts
188
Removal
188
Installation
189
Steering Gear Disassembled View
190
Disassembly
191
Inspection and Repair
192
Reassembly
193
Main Data and Specifications
195
Power Steering Pump
196
Power Steering Pump and Associated Parts
196
Removal
196
Installation
197
Power Steering Pump Disassembled View 2A-30
198
Disassembly
198
Inspection and Repair
199
Reassembly
200
Main Data and Specifications
201
Center Track Rod Assembly
202
Center Track Rod Assembly and Associated Parts
202
Removal
203
Inspection and Repair
203
Installation
203
Outer Track Rod Assembly
204
Outer Track Rod Assembly and Associated Parts
204
Removal
205
Inspection and Repair
205
Relay Lever
207
Relay Lever and Associated Parts
207
Removal
207
Installation
208
Steering Linkage and Associated Parts
209
Main Data and Specifications
209
Special Tools
210
Supplemental Restraint System Steering Wheel & Column
211
Service Precaution
211
SRS Connectors
211
Inflator Module
213
Inflator Module and Associated Parts
213
Removal
213
Inspection and Repair
214
Installation
214
Steering Wheel
215
Steering Wheel and Associated Parts
215
Removal
215
Installation
217
Combination Switch
218
Combination Switch and Associated Parts 2A-50
218
Removal
218
Installation
220
Lock Cylinder
222
Lock Cylinder and Associated Parts
222
Removal
222
Installation
224
System Inspection
225
Steering Column
226
Steering Column and Associated Parts
226
Removal
226
Inspection
228
Installation
230
System Inspection
231
Supplemental Restraint System Steering Wheel & Column and Associated Parts
232
Main Data and Specifications
232
Special Tools
233
General Description
235
General Diagnosis
236
Shock Absorber
239
Shock Absorber and Associated Parts
239
Removal
239
Inspection and Repair
239
Installation
239
Stabilizer Bar
240
Stabilizer Bar and Associated Parts
240
Removal
240
Inspection and Repair
240
Installation
240
Torsion Bar
241
Torsion Bar and Associated Parts
241
Removal
241
Inspection and Repair
242
Installation
242
Knuckle
244
Knuckle and Associated Parts
244
Removal
244
Inspection and Repair
245
Installation
245
Front Suspension
246
Upper Control Arm
247
Upper Control Arm and Associated Parts
247
Removal
247
Inspection and Repair
248
Installation
249
Lower Control Arm
251
Lower Control Arm and Associated Parts
251
Removal
251
Inspection and Repair
253
Installation
253
Upper Ball Joint
255
Upper Ball Joint and Associated Parts
255
Removal
255
Inspection and Repair
256
Installation
256
Lower Ball Joint
257
Lower Ball Joint and Associated Parts
257
Removal
257
Inspection and Repair
258
Installation
258
Main Data and Specifications
259
Special Tools
260
Rear Suspension
261
CAUTION: Always Use the Correct Fastener in the Proper Location. When You Replace a Fastener, Use
277
ONLY the Exact Part Number for that Application
277
ISUZU will Call out those Fasteners that Require a
277
Replacement after Removal. ISUZU will also Call out
277
The Fasteners that Require Thread Lockers or Thread
277
Sealant. UNLESS OTHERWISE SPECIFIED, Do Not
277
Corrosion Inhibitors) on Threaded Fasteners or
277
Adversely Affect the Fastener Torque and the Joint
277
Clamping Force, and May Damage the Fastener. When
277
You Install Fasteners, Use the Correct Tightening
277
General Description
278
Diagnosis
279
Wheel
285
Wheel and Associated Parts
285
Removal
285
Installation
285
Tire
286
Tire Replacement
286
General Balance Procedure
286
Balancing Wheel and Tire
287
Main Data and Specifications
288
Differential (Front)
290
Front Drive Axle 4A1-2
290
Pinion Shaft Oil Seal
291
Pinion Shaft Oil Seal and Associated Parts 4A1-3
291
Removal
291
Inspection and Repair
292
Installation
292
Front Drive Axle Assembly
293
Front Drive Axle Assembly and Associated Parts
293
Removal
293
Differential (Front)
293
Installation
295
Differential Assembly
297
Disassembled View
297
Disassembly
297
Reassembly
300
Differential Cage Assembly
309
Disassembled View
309
Disassembly
309
Inspection and Repair
310
Reassembly
311
Main Data and Specifications
313
Special Tools
315
General Description
319
Diagnosis
320
Axle Housing
321
Axle Housing and Associated Parts
321
Removal
321
Oil Seal Replacement
322
Installation
322
Axle Shaft
323
Axle Shaft and Associated Parts
323
Removal
323
Inspection and Repair
324
Oil Seal Replacement
325
Installation
325
Pinion Oil Seal
326
Pinion Oil Seal and Associated Parts
326
Removal
326
Inspection and Repair
327
Installation
327
Differential (Rear)
327
Differential Assembly
328
Differential Assembly and Associated Parts 4A2-12
328
Removal
328
Installation
329
Disassembled View
330
Disassembly
331
Reassembly
333
Differential Cage Assembly
340
Disassembled View
340
Disassembly
341
Inspection and Repair
341
Reassembly
342
Limited Slip Differential
344
Disassembled View
344
Disassembly
345
Inspection and Repair
345
Reassembly
347
Main Data and Specifications
351
Special Tools
352
CAUTION: Always Use the Correct Fastener in the Proper Location. When You Replace a Fastener, Use
355
ONLY the Exact Part Number for that Application
355
ISUZU will Call out those Fasteners that Require a
355
Replacement after Removal. ISUZU will also Call out
355
The Fasteners that Require Thread Lockers or Thread
355
Shift on the Fly System
356
Outline of Shift on the Fly System
356
Functions of Indicator Lamp
360
Diagnosis
361
Front Axle Diagnosis
371
Shift on the Fly Vacuum Piping and Electric Equipment
373
Vacuum Piping Diagram
373
Inspection and Repair
374
4WD Control Unit
377
4WD Control Unit Associated Parts
377
Removal
378
Installation
378
Driveline Control System (Tod)
380
General Description
380
System Components
382
Parts Location
382
Functions of Indicator Lamp
386
Diagnosis
389
Basic Diagnostic Flow Chart
393
Parts Location
394
Circuit Diagram
395
Connector List
398
Checking Failed Pin
400
Checking Failed TOD Control Unit Pin
403
Tech 2 Scan Tool
404
Diagnostic Trouble Codes
407
Diagnosis from Trouble Codes
408
Trouble Diagnosis Depending on the Status of TOD Indicator
432
Diagnosis from Symptom
461
Drive Shaft System
471
CAUTION: Always Use the Correct Fastener in the Proper Location. When You Replace a Fastener, Use
472
ONLY the Exact Part Number for that Application
472
ISUZU will Call out those Fasteners that Require a
472
Replacement after Removal. ISUZU will also Call out
472
The Fasteners that Require Thread Lockers or Thread
472
Sealant. UNLESS OTHERWISE SPECIFIED, Do Not
472
Use Supplemental Coatings
472
Corrosion Inhibitors) on Threaded Fasteners or
472
Fastener Joint Interfaces. Generally, such Coatings
472
Adversely Affect the Fastener Torque and the Joint
472
Diagnosis
473
Front Hub and Disc (2WD Model)
474
Disassembled View
474
Disassembly
474
Inspection and Repair
476
Reassembly
476
Main Data and Specifications
479
Special Tools
480
Front Hub and Disc (4WD Model)
481
Disassembled View
481
Disassembly
481
Inspection and Repair
482
Reassembly
482
Main Data and Specifications
486
Special Tools
487
Front Drive Shaft Joint
488
Front Drive Shaft Joints Replacement
488
Front Axle Drive Shaft
489
Front Axle Drive Shaft and Associated Parts
489
Disassembly
490
Inspection and Repair
491
Bushing Replacement
491
Reassembly
492
Shift on the Fly System
494
Shift on the Fly System and Associated Parts
494
Disassembly
494
Inspection and Repair
496
Main Data and Specifications
501
Special Tools
502
Front Propeller Shaft
503
General Description
503
Front Propeller Shaft and Associated Parts 4C-34
504
Removal
504
Installation
505
Disassembly (Except TOD 4 4)
506
Universal Joint Disassembly
507
Inspection and Repair
508
Universal Joint Reassembly
511
Reassembly (Except TOD 4 4)
512
Main Data and Specifications
513
Rear Propeller Shaft
514
General Description
514
Rear Propeller Shaft and Associated Parts 4C-44
514
Removal
514
Installation
515
Disassembly
516
Universal Joint Disassembly
517
Inspection and Repair
518
Universal Joint Reassembly
519
Reassembly
520
Main Data and Specifications
521
General Description
523
Transfer Rear Oil Seal
525
Removal
525
Installation
525
Transfer Case Assembly
526
Removal
526
Installation
526
Transfer Rear Case Assembly
528
Removal
528
Installation
529
Disassembly
532
Inspection and Repair
533
Reassembly
533
Detent, Shift Arm, and Interlock Pin (Transfer Case Assembly)
535
Disassembled View
535
Disassembly
535
Inspection and Repair
537
Reassembly
537
Transfer Case Assembly
539
Disassembled View
539
Disassembly
540
Inspection and Repair
542
Reassembly
546
Main Data and Specifications
552
Special Tools
555
Transfer Case Assembly
558
Removal
558
Installation
559
Transfer Rear Oil Seal
561
Transfer Rear Oil Seal and Associated Parts
561
Removal
561
Installation
561
Tod Ecu
563
Removal
563
Installation
563
Unit Repair
564
Inspection
564
Transfer Case
565
Disassembled View
565
Disassembly
565
Reassembly
566
Transfer Cover Assembly
568
Disassembled View
568
Disassembly
568
Reassembly
570
Transfer Case Assembly Clutch Pack and Clutch Cam
572
Disassembled View
572
Output Shafts and Shift Control Shaft
576
Disassembled View
579
Transfer Case
579
Disassembly
580
Inspection and Repair
582
Transfer Case
586
Disassembled View
586
Reassembly
586
Output Shafts and Shift Control Shaft
589
Disassembled View
589
Reassembly
589
Sprocket and Mechanical Lock
592
Disassembled View
592
Reassembly
592
Clutch Pack and Clutch Cam
594
Disassembled View
594
Reassembly
594
Main Data and Specifications
596
Special Tools
598
CAUTION: Always Use the Correct Fastener in the Proper Location. When You Replace a Fastener, Use
600
ONLY the Exact Part Number for that Application
600
ISUZU will Call out those Fasteners that Require a
600
Replacement after Removal. ISUZU will also Call out
600
The Fasteners that Require Thread Lockers or Thread
600
Sealant. UNLESS OTHERWISE SPECIFIED, Do Not
600
Corrosion Inhibitors) on Threaded Fasteners or
600
Adversely Affect the Fastener Torque and the Joint
600
Clamping Force, and May Damage the Fastener. When
600
You Install Fasteners, Use the Correct Tightening
600
General Description
601
System Components
601
Electronic Hydraulic Control Unit (EHCU) . 5A-3
601
ABS Warning Light
602
Wheel Speed Sensor
602
G-Sensor
602
Normal and Anti-Lock Braking
602
Brake Pedal Travel
602
Acronyms and Abbreviations
602
General Diagnosis
603
General Information
603
ABS Service Precautions
603
Computer System Service Precautions
603
General Service Precautions
603
Note on Intermittents
603
Test Driving ABS Complaint Vehicles
603
ABS" Warning Light
604
Normal Operation
604
Basic Diagnostic Flow Chart
604
Basic Inspection Procedure
605
Tech 2 Scan Tool
606
Getting Started
607
Operating Procedure
607
Data List
609
EHCU Connector Pin-Out Checks
610
Circuit Diagram
611
Connector List
614
Part Location
616
Symptom Diagnosis
617
Chart A-1 ABS Works Frequently but Vehicle Does Not Decelerate
617
Chart TA-1 ABS Works Frequently but Vehicle Does Not Decelerate (Use TECH 2)
618
Chart A-2 Uneven Braking Occurs While ABS Works
618
Chart A-5,TA-5 Braking Sound
620
Diagnostic Trouble Codes
621
Diagnosis by "ABS" Warning Light Illumination Pattern
622
Chart B-1 with the Key in the on Position (before Starting the Engine). Warning Light (W/L) Is Not Activated
625
Chart B-2 EHCU Abnormality (DTC 14)
625
Chart B-3 Power Voltage Drop (DTC 15)
626
Chart B-4 CLASS-2 Communication Line Abnormality (DTC 16)
626
Chart B-5 G-Sensor Circuit (DTC 21)
626
Chart B-6 Abnormal Transmission Input (DTC 23)
627
Chart B-7 Transfer Monitor (DTC 24)
628
Chart B-8 EHCU Pump Motor and Motor Relay Circuit (DTC 32)
628
Chart B-9 EHCU Pump Valve and Valve Relay Circuit (DTC 35)
629
Chart B-10 FL Isolation Solenoid Valve Abnormality (DTC 41)
629
Chart B-11 FL Dump Solenoid Valve Abnormality (DTC 42)
629
Chart B-12 FR Isolation Solenoid Valve Abnormality (DTC 43)
630
Chart B-13 FR Dump Solenoid Valve Abnormality (DTC 44)
630
Chart B-14 Rear Isolation Solenoid Valve Abnormality (DTC 45)
630
Chart B-15 Rear Dump Solenoid Valve Abnormality (DTC 46)
631
Chart B-16 FL Speed Sensor Disconnection (DTC 51)
631
Chart B-17 FR Speed Sensor Disconnection (DTC 52)
632
Chart B-18 RL Speed Sensor Disconnection (DTC 53)
632
Chart B-19 RR Speed Sensor Disconnection (DTC 54)
633
Chart B-20 FL Speed Sensor Short Circuit (DTC 61)
634
Chart B-21 FR Speed Sensor Short Circuit (DTC 62)
635
Chart B-22 RL Speed Sensor Short Circuit (DTC 63)
636
Chart B-23 RR Speed Sensor Short Circuit (DTC 64)
637
Chart B-24 Sensor Signal Input Abnormality (DTC 65)
638
Sensor Signal Abnormality Criteria Using TECH
638
Chart C-1-1 FL Sensor Output Inspection Procedure
639
Unit Inspection Procedure
639
Chart C-1-2 FR Sensor Output Inspection Procedure
640
Chart C-1-3 RL Sensor Output Inspection Procedure
640
Chart C-1-4 RR Sensor Output Inspection Procedure
641
Chart TC-1 Sensor Output Inspection Procedure (Use TECH 2)
641
Chart C-2 Transmission Input Inspection Procedure
642
Chart TC-2 Transmission Input Inspection Procedure (Use TECH 2)
643
Special Tools
644
Electronic Hydraulic Control Unit
646
Electronic Hydraulic Control Unit and Associated Parts
646
Removal
646
Installation
646
G-Sensor
647
Removal
647
Inspection and Repair
647
Installation
647
Front Wheel Speed Sensor
648
Front Wheel Speed Sensor and Associated Parts
648
Removal
648
Inspection and Repair
650
Installation
650
Rear Wheel Speed Sensor
650
Rear Wheel Speed Sensor and Associated Parts
650
Removal
650
Service Precaution
652
General Description
652
Diagnosis
655
General Diagnosis
656
Hydraulic Brakes
659
Filling Master Cylinder Reservoir
659
Deterioration of Brake Fluid
659
Leakage of Brake Fluid
659
Bleeding Brake Hydraulic System
659
Flushing Brake Hydraulic System
660
Brake Pipes and Hoses
660
Brake Hose Inspection
660
Front / Rear Caliper Brake Hose
661
Front / Rear Caliper Brake Hose and Associated Parts
661
Removal
661
Installation
661
Rear Axle Brake Hose
662
Rear Axle Brake Hose and Associated Parts
662
Removal
662
Installation
662
Brake Pipe
663
Removal
663
Installation
663
P & B (Proportioning and Bypass) Valve
664
Removal
664
Installation
664
Main Data and Specifications
665
Brake Pedal
666
Checking Pedal Height
666
Checking Pedal Travel
666
Brake Pedal and Associated Parts
667
Removal
667
Installation
667
Stoplight Switch
668
Removal
668
Installation
668
Main Data and Specifications
669
Fluid Reservoir Tank
670
Fluid Reservoir Tank and Associated Parts 5C-20
670
Removal
670
Installation
670
Master Cylinder Assembly
671
Master Cylinder Assembly and Associated Parts
671
Removal
671
Inspection and Repair
671
Installation
672
Main Data and Specifications
673
Special Tools
674
Vacuum Booster Assembly
675
Vacuum Booster Assembly and Associated Parts
675
Removal
675
Inspection and Repair
675
Installation
676
Exterior Components
678
Exterior Components and Associated Parts
678
Removal
678
Inspection and Repair
679
Installation
679
Vacuum Booster Overhaul
679
Vacuum Booster
679
Main Data and Specifications
680
Special Tools
681
Front Disc Brake Pads
682
Front Disc Brake Pads Inspection
682
Front Disc Brake Pads and Associated Parts
682
Removal
683
Installation
683
Front Disc Brake Rotor
685
Inspection
685
Replacing Brake Rotors
685
Refinishing Brake Rotors
685
Front Disc Brake Caliper Assembly
687
Front Disc Brake Caliper Assembly and Associated Parts
687
Removal
687
Installation
688
Front Disc Brake Caliper
690
Front Disc Brake Caliper Disassembled View
690
Disassembly
690
Inspection and Repair
691
Reassembly
691
Main Data and Specifications
693
Rear Disc Brake Pads
694
Brake Pads Inspection
694
Brake Pads and Associated Parts
694
Removal
695
Installation
695
Rear Disc Brake Rotor
697
Inspection
697
Replacing Brake Rotors
697
Refinishing Brake Rotors
697
Rear Drum (in Disc) Inside Diameter Check 5C-48
698
Rear Disc Brake Caliper Assembly
699
Rear Disc Brake Caliper Assembly and Associated Parts
699
Removal
699
Installation
700
Rear Disc Brake Caliper
702
Rear Disc Brake Caliper Disassembled View
702
Disassembly
702
Inspection and Repair
703
Reassembly
703
Main Data and Specifications
705
Parking Brake System
706
Removal
708
Installation
709
Parking Brake Rear Cable
710
Parking Brake Rear Cable and Associated Parts
710
Removal
710
Installation
711
Inspection and Repair
712
Parking Brake Adjustment
712
Main Data and Specifications
713
Engine Mechanical
714
Service Precaution
715
General Description
716
Engine Diagnosis
717
Cylinder Head Cover LH
732
Removal
732
Installation
733
Cylinder Head Cover RH
734
Removal
734
Installation
734
Common Chamber
735
Removal
735
Installation
735
Exhaust Manifold LH
737
Removal
737
Installation
737
Exhaust Manifold RH
738
Removal
738
Installation
738
Crankshaft Pulley
739
Removal
739
Installation
739
Timing Belt
740
Removal
740
Installation
741
Camshaft
745
Removal
745
Installation
745
Cylinder Head
748
Removal
748
Installation
748
Valve Stem Oil Controller , Valve Spring and Valve Guide
750
Removal
750
Installation
750
Piston, Piston Ring and Connecting Rod
751
Removal
751
Installation
752
Crankshaft and Main Bearings
753
Removal
753
Installation
754
Rear Oil Seal
758
Removal
758
Installation
758
Engine Assembly
759
Removal
759
Installation
760
Cylinder Head
762
Cylinder Head and Associated Parts
762
Disassembly
763
Clean
763
Inspection and Repair
763
Reassembly
764
Valve Spring, Oil Controller, Valve, Valve Guide
766
Valve Spring, Oil Controller, Valve, Valve Guide and Associated Parts
766
Disassembly
766
Inspection and Repair
767
Reassembly
770
Valve Clearance Adjustments
771
Camshaft
773
Camshaft and Associated Parts
773
Disassembly
773
Inspection and Repair
774
Reassembly
776
Crankshaft
779
Crankshaft and Associated Parts
779
Disassembly
780
Inspection and Repair
780
Inspection and Repair
781
Reassembly
783
Piston and Connecting Rod
787
Piston, Connecting Rod and Associate Parts
787
Disassembly
787
Inspection and Repair
788
Reassembly
792
Cylinder Block
794
Cylinder Block and Associated Parts
794
Disassembly
794
Inspection and Repair
795
Reassembly
796
Main Data and Specification
799
Special Tool
805
Engine Cooling
807
General Description
808
Diagnosis
811
Draining and Refilling Cooling System
812
Water Pump
813
Water Pump and Associated Parts
813
Removal
813
Inspection
813
Installation
813
Thermostat
814
Thermostat and Associated Parts
814
Removal
814
Inspection
814
Installation
814
Radiator
815
Radiator and Associated Parts
815
Removal
815
Inspection
816
Installation
817
Drive Belt and Cooling Fan
818
Drive Belt and Associated Parts
818
Inspection
818
Installation
818
Main Data and Specifications
819
Special Tool
820
Engine Fuel
821
General Description
822
Fuel Metering
823
Fuel Filter
824
Fuel Filter and Associated Parts
824
Removal
824
Inspection
824
Installation
824
Inspection
825
In-Tank Fuel Filter
825
Fuel Pump Flow Test
825
Fuel Pump
826
Fuel Pump and Associated Parts
826
Removal
826
Installation
826
Fuel Pump Relay
827
General Description
827
Fuel Tank
827
Removal
827
Installation
828
Fuel Tube / Quick - Connect Fittings
828
Precautions
828
Cautions During Work
828
Removal
828
Reuse of Quick-Connector
830
Assembling Advice
830
Fuel Gauge Unit
831
Fuel Gauge Unit and Associated Parts
831
Removal
831
Installation
831
Fuel Filler Cap
832
General Description
832
Inspection
832
Main Data and Specifications
832
Engine Electrical
833
Battery
834
Battery Charging
834
Jump Starting
834
Battery Removal
835
Battery Installation
835
Main Data and Specifications
836
Ignition System
837
General Description
838
Diagnosis
838
Ignition Coil
839
Removal
839
Inspection and Repair
839
Installation
839
Spark Plug
841
Removal
841
Inspection and Repair
841
Installation
841
Crankshaft Position Sensor
842
Removal
842
Installation
842
Main Data and Specifications
843
Starting System
845
General Description
845
Diagnosis
847
Starter
848
Removal
848
Installation
848
Disassembled View
849
Disassembly
850
Inspection and Repair
852
Reassembly
856
Main Data and Specifications
858
Charging System
861
General Description
861
General On-Vehicle Inspection
861
Generator
862
Removal
862
Inspection
862
Installation
862
Disassembled View
863
Disassembly
864
Inspection and Repair
866
Reassembly
868
Bench Test
868
Main Data and Specifications
869
Specifications
875
Tightening Specifications
875
Diagrams and Schematics
876
PCM Wiring Diagram (1 of 7)
876
PCM Wiring Diagram (2 of 7)
877
PCM Wiring Diagram (3 of 7)
878
PCM Wiring Diagram (4 of 7)
879
PCM Wiring Diagram (5 of 7)
880
PCM Wiring Diagram (6 of 7)
881
PCM Wiring Diagram (7 of 7)
882
PCM Pinouts
883
PCM Pinout Table, 80-Way Blue Connector - Row "F1
883
PCM Pinout Table, 80-Way Blue Connector - Row "F20
885
PCM Pinout Table, 80-Way Blue Connector - Row "F61
889
PCM Pinout Table, 80-Way Red Connector - Row "S1
891
PCM Pinout Table, 80-Way Red Connector - Row "S21
893
PCM Pinout Table, 80-Way Red Connector - Row "S41
895
PCM Pinout Table, 80-Way Red Connector - Row "S61
897
Component Locators
899
Engine Component Locator Table
900
Undercarriage Component Locator
901
Fuse and Relay Panel (Underhood Electrical Center)
902
Sensors and Miscellaneous Component Locators
903
Diagnosis
906
Strategy-Based Diagnostics
906
DTC Stored
906
No DTC
906
No Matching Symptom
906
Intermittents
906
No Trouble Found
906
Verifying Vehicle Repair
906
General Service Information
907
OBD II Serviceablity Issues
907
Emissions Control Information Label
907
Visual / Physical Engine Compartment Inspection
907
Basic Knowledge of Tools Required
908
Serial Data Communications
908
Class II Serial Data Communications
908
On-Board Diagnostic (OBD II)
908
On-Board Diagnostic Tests
908
Comprehensive Component Monitor Diagnostic Operation
908
System Status and Drive Cycle for Satisfying Federal Inspection/Maintenance (I/M 240) Regulations
909
Common OBD II Terms
909
The Diagnostic Executive
909
DTC Types
910
Verifying Vehicle Repair
912
Reading Diagnostic Trouble Codes Using the Tech 2 Scan Tool
912
Tech 2
913
Tech 2 Features
914
Getting Started
914
Operating Procedure (for Example)
915
DTC Modes
916
DTC Information Mode
916
Miscellaneous Test
917
Lamps Test
917
Relays Test
919
EVAP Test
920
Fuel System Test
921
Instruments Test
923
EGR Control Test
925
Variable Intake Manifold Solenoid Test
925
Injector Balance Test
927
Plottong Snapshot Graph
927
Plotting Graph Flow Chart (Plotting Graph after Obtaining Vehicle Information)
928
Flow Chart for Snapshot Replay (Plotting Graph)
929
Primary System-Based Diagnostic
930
Fuel Control Heated Oxygen Sensor
930
HO2S Heater
930
Catalyst Monitor Heated Oxygen Sensors and Diagnostic Operation
930
Evaporative Emission (EVAP) Purge System Vacuum Switch
931
Misfire Monitor Diagnostic Operation
931
Misfire Counters
931
Fuel Trim System Monitor Diagnostic Operation
932
Fuel Trim System Monitor Diagnostic Operation 6E-63
932
Fuel Trim Cell Diagnostic Weights
932
On-Board Diagnostic (OBD II) System Check
933
Circuit Description
933
Diagnostic Aids
933
Test Description
933
A/C Clutch Control Circuit Diagnosis
936
Circuit Description
936
Diagnostic Aids
936
A/C Clutch Diagnosis
937
Electronic Ignition System Diagnosis
941
EVAP Canister Purge Solenoid and EVAP Vacuum Switch
941
Visual Check of the Evaporative Emission Canister
941
Fuel Metering System Check
941
Fuel System Pressure Test
941
Fuel Injector Coil Test Procedure and Fuel Injector Balance Test Procedure
941
Test Description
941
Injector Coil Test Procedure (Steps 1-6) and Injector Balance Test Procedure (Steps 7-11)
942
Powertrain Control Module (PCM)
946
Circuit Description
946
Diagnostic Aids
946
Exhaust Gas Recirculation (EGR) Diagnosis 6E-81
950
Engine Tech 2 Data Definitions and Ranges 6E-81
950
L V-6 Engine (Automatic and Manual Transmission)
953
No Malfunction Indicator Lamp (MIL)
958
Circuit Description
958
Diagnostic Aids
958
Malfunction Indicator Lamp (MIL) "ON" Steady
961
Circuit Description
961
Diagnostic Aids
961
No Reduced Power Lamp (RPL)
963
Circuit Description
963
Diagnostic Aids
963
Test Description
963
Reduced Power Lamp (RPL) "ON" Steady
966
Circuit Description
966
Diagnostic Aids
966
Test Description
966
Engine Cranks but will Not Run
968
Circuit Description
970
Diagnostic Aids
970
Test Description
970
Fuel System Electrical Test
975
Circuit Description
976
Diagnostic Aids
976
Test Description
976
Check
977
Circuit Description
980
Diagnostic Aids
980
Test Description
980
Fuel System Diagnosis
983
Circuit Description
983
Test Description
983
Fuel Pressure Relief Procedure
984
Exhaust Gas Recirculation (EGR) System Check
988
Circuit Description
988
Manifold Absolute Pressure (MAP) Output Check
990
Circuit Description
990
Evaporative (EVAP) Emissions Canister Purge Valve Check
992
Circuit Description
992
Diagnostic Aids
992
Upshift Lamp System Check (Manual Transmission Only)
995
Circuit Description
996
Diagnostic Aids
996
PCM Diagnostic Trouble Codes
998
P0101 MAF System Performance
998
P0103 MAF Sensor Circuit High Frequency
998
P0106 MAP System Performance
1011
P0107 MAP Sensor Circuit Low Voltage
1014
P0108 MAP Sensor Circuit High Voltage
1017
P0112 IAT Sensor Circuit Low Voltage
1020
P0113 IAT Sensor Circuit High Voltage
1023
P0117 ECT Sensor Circuit Low Voltage
1026
P0118 ECT Sensor Circuit High Voltage
1029
P0125 ECT Excessive Time to Closed Loop Fuel Control
1032
P0128 Thermostat Insufficient Temperrature for Stable Opreation
1035
P0131 HO2S Circuit Low Voltage Bank 1 Sensor 1
1038
P0132 HO2S Circuit High Voltage Bank 1 Sensor 1
1041
P0133 HO2S Slow Response Bank 1 Sensor
1044
P0134 HO2S Circuit Insufficient Activity Bank 1 Sensor 1
1048
P0135 HO2S Heater Circuit Bank 1 Sensor
1051
P0137 HO2S Circuit Low Voltage Bank 1 Sensor 2
1054
P0138 HO2S Circuit High Voltage Bank 1 Sensor 2
1057
P0140 HO2S Circuit Insufficient Activity Bank 1 Sensor 2
1060
P0141 HO2S Heater Circuit Bank 1 Sensor
1063
P0151 HO2S Circuit Low Voltage Bank 2 Sensor 1
1066
P0152 HO2S Circuit HIGH Voltage Bank 2 Sensor 1
1069
P0153 HO2S Slow Response Bank 2 Sensor
1072
P0154 HO2S Circuit Insufficient Activity Bank 2 Sensor 1
1076
P0155 HO2S Heater Circuit Bank 2 Sensor
1079
P0157 HO2S Circuit Low Voltage Bank 2 Sensor 2
1082
P0158 HO2S Circuit High Voltage Bank 2 Sensor
1085
P0160 HO2S Circuit Insufficient Activity Bank 2 Sensor
1088
P0161 HO2S Heater Circuit Bank 2 Sensor
1091
P0171 Fuel Trim System Lean Bank
1094
P0172 Fuel Trim System Rich Bank
1098
P0174 Fuel Trim System Lean Bank
1102
P0175 Fuel Trim System Rich Bank
1106
P0201 Injector 1 Control Circuit
1110
P0202 Injector 2 Control Circuit
1113
P0203 Injector 3 Control Circuit
1116
P0204 Injector 4 Control Circuit
1119
P0205 Injector 5 Control Circuit
1122
P0206 Injector 6 Control Circuit
1125
P0300 Engine Misfire Detected
1128
P0301 Cylinder Misfire Detected
1132
P0302 Cylinder Misfire Detected
1134
P0303 Cylinder Misfire Detected
1136
P0304 Cylinder Misfire Detected
1138
P0305 Cylinder Misfire Detected
1140
P0306 Cylinder Misfire Detected
1142
P0401 EGR Flow Insufficient
1179
P0402 EGR Pintle Crank Error
1182
P0404 EGR Open Stuck
1184
P0405 EGR Low Voltage
1186
P0406 EGR High Voltage
1189
P0430 TWC System Low Efficiency Bank
1195
P0440 EVAP System
1198
P0442 EVAP System Small Leak Detected
1201
P0446 EVAP Canister Vent Blocked
1204
P0452 Fuel Tank Pressure Sensor (Vapor Pressure Sensor) Low Voltage
1207
P0453 Fuel Tank Pressure Sensor (Vapor Pressure Sensor) High Voltage
1210
P0456 EVAP very Small Leak
1213
Voltage
1216
Voktage
1219
P0502 VSS Circuit Low Input
1221
P0506 Idle Air Control System Low RPM
1224
P0507 Idle Air Control System High RPM
1227
P0562 System Voltage Low
1230
P0563 System Voltage High
1232
P0601 PCM Memory
1234
P0602 PCM Programming Error
1236
P0604 PCM RAM Error
1238
P0606 PCM Internal Performance
1240
P1106 MAP Sensor Circuit Intermittent High Voltage
1242
Low Voltage
1244
P1111 IAT Sensor Circuit Intermittent High Voltage
1246
P1112 IAT Sensor Circuit Intermittent Low Voltage
1249
P1114 ECT Sensor Circuit Intermittent Low Voltage
1251
P1115 ECT Sensor Circuit Intermittent High Voltage
1253
P1120-TPS 1 Throttle Position Sensor (TPS1) Circuit Fault
1256
P1125 ETC (Electric Throttle Control) Limit Performance Mode
1259
P1133 HO2S Insufficient Switching Bank 1 Sensor 1
1262
P1134 HO2S Transition Time Ratio Bank 1 Sensor 1
1266
P1153 HO2S Insufficient Switching Bank 2 Sensor 1
1270
P1154 HO2S Circuit Transition Time Ratio Bank 2 Sensor 1
1274
P1167 Fuel System Rich During Decel Fuel Cut off (Bank 1)
1278
P1169 Fuel System Rich During Decel Fuel Cut off (Bank 2)
1280
Acceleration
1282
P1220 Throttle Position Senser2 (TPS2) Circuit Fault
1285
P1221 TPS1 - TPS2 Correlation(Circuit Performance)
1288
P1271 APS 1- 2 Correlation Error
1291
P1272 APS 2 - 3 Correlation Error
1294
P1273 APS 1 - 3 Correlation Error
1297
P1275 APS 1 Circuit Fault
1300
P1280 APS 2 Circuit Fault
1302
P1285 APS 3 Circuit Fault
1304
P1290 ETC Forced Idle Mode
1306
P1295 Power Management Mode
1309
P1310 ION Sensing Module Diagnosis
1317
P1311 ION Sensing Module SEC Line 1 Circuit Fault
1321
P1312 ION Sensing Module SEC Line 2 Circuit Fault
1324
P1326 ION Sensing Module Combustion Quality Input Circuit Fault
1327
P1340 ION Sensing Module Cylinder ID Fault (Cylinder Synchronization Fail)
1330
P1404 EGR Stuck Closed
1333
Non-Purge
1336
P1514 TPS - MAF Correlation Error
1339
P1515 Command - Actual TPS Correlation Error
1343
P1516 Command - Actual TPS Correlation Error
1346
P1625 PCM Unexpected Reset
1352
P1635 Reference Voltage # 1 Circuit Fault
1353
P1639 Reference Voltage # 2 Circuit Fault
1355
P1650 Quad Driver Module "A" Fault
1360
Symptom Diagnosis
1363
Hard Start Symptom
1364
Poor Fuel Economy Symptom
1377
Backfire Symptom
1382
Default Matrix Table
1392
On-Vehicle Servicecamshaft Position (CMP) Sensor
1395
Crankshaft Position (CKP) Sensor
1396
Engine Coolant Temperature (ECT) Sensor
1396
Heated Oxygen Sensor (HO2S)
1397
Intake Air Temperature (IAT) Sensor
1400
ION Sensing Module
1400
Mass Air Flow (MAF) Sensor
1401
Manifold Absolute Pressure (MAP) Sensor
1402
Malfunction Indicator Lamp (MIL)
1403
Reduced Power Lamp
1403
Powertrain Control Module (PCM)
1403
Service Precaution
1403
Removal Procedure
1403
Installation Procedure
1404
Eeprom
1404
Throttle Position (TP) Sensor
1405
Vehicle Speed Sensor (VSS)
1405
Functional Check
1405
Function Check
1405
Air Cleaner/Air Filter
1407
Common Chamber
1407
Accelerator Pedal Replacement
1408
Fuel Filler Cap
1409
Fuel Filter
1409
Fuel Gauge Unit
1411
Fuel Injectors
1412
Fuel Metering System
1413
Fuel Pump Assembly
1414
Fuel Pump Relay
1414
Fuel Rail Assembly
1415
Fuel Tank
1416
Throttle Body
1418
Electronic Ignition System
1420
Catalytic Converter
1421
Air Conditioning Thermo Relay
1421
EVAP Canister Hoses
1421
Service Information
1421
EVAP Canister
1422
EVAP Canister Vent Solenoid
1423
Fuel Tank Pressure Sensor
1424
EVAP Canister Purge Solenoid
1424
Fuel Tank Vent Valve
1425
Linear Exhaust Gas Recirculation (EGR) Valve
1425
Positive Crankcase Ventilation (PCV) Valve
1426
PCV Valve
1426
Wiring and Connectors
1427
PCM Connectors and Terminals
1427
Wire Harness Repair: Twisted Shielded Cable
1427
Twisted Leads
1428
Weather-Pack Connector
1430
Tools Required
1430
Com-Pack III
1431
Metri-Pack
1431
General Description (PCM and Sensors)
1432
58X Reference PCM Input
1432
A/C Request Signal
1432
Crankshaft Position (CKP) Sensor
1432
Camshaft Position (CMP) Sensor and Signal
1432
Electrically Erasable Programmable Read Only Memory (EEPROM)
1433
Fuel Control Heated Oxygen Sensors
1433
Intake Air Temperature (IAT) Sensor
1434
Linear Exhaust Gas Recirculation (EGR) Control
1434
Mass Air Flow (MAF) Sensor
1434
Powertrain Control Module (PCM)
1435
PCM Function
1435
PCM Components
1435
PCM Voltage Description
1435
PCM Input/Outputs
1436
PCM Service Precautions
1436
Reprogramming the PCM
1436
Throttle Position (TP) Sensor
1436
Transmission Fluid Temperature (TFT) Sensor
1436
Transmission Range Switch
1436
Vehicle Speed Sensor (VSS)
1437
Use of Circuit Testing Tools
1437
Aftermarket Electrical and Vacuum Equipment
1437
Electrostatic Discharge Damage
1437
Upshift Lamp
1437
General Description (Air Induction)
1437
Air Induction System
1437
General Description (Fuel Metering)
1438
Acceleration Mode
1438
Battery Voltage Correction Mode
1438
CMP Signal
1438
Clear Flood Mode
1438
Deceleration Mode
1438
Engine Speed/Vehicle Speed/Fuel Disable Mode
1438
Fuel Cutoff Mode
1438
Fuel Injector
1438
Fuel Metering System Components
1438
Fuel Metering System Purpose
1439
Fuel Pressure Regulator
1439
Fuel Pump Electrical Circuit
1439
Fuel Rail
1439
Run Mode
1440
Starting Mode
1440
Throttle Body Unit
1440
General Description (Electronic Ignition System)
1440
Camshaft Position (CMP) Sensor
1440
Crankshaft Position (CKP) Sensor
1440
Electronic Ignition
1441
Ignition Coils
1441
Ignition Control
1441
Ignition Control PCM Output
1442
Powertrain Control Module (PCM)
1442
Spark Plug
1443
A/C Clutch Diagnosis
1444
A/C Clutch Circuit Operation
1444
A/C Clutch Circuit Purpose
1444
A/C Request Signal
1444
General Description (Evaporative (EVAP) Emission System)
1445
Enhanced Evaporative Emission Control System
1445
General Description (Exhaust Gas Recirculation (EGR) System)
1448
EGR Purpose
1448
Linear EGR Valve
1449
Linear EGR Control
1449
Linear EGR Valve Operation and Results of Incorrect Operation
1449
EGR Pintle Position Sensor
1449
General Description (Positive Crankcase Ventilation (PCV) System)
1449
Crankcase Ventilation System Purpose
1449
Crankcase Ventilation System Operation
1449
Special Tools
1451
Engine Exhaust
1453
General Description
1454
Front Exhaust Pipe
1455
Removal
1455
Installation
1455
Three Way Catalytic Converter LH
1456
Removal
1456
Installation
1456
Three Way Catalytic Converter RH
1457
Removal
1457
Installation
1457
Exhaust Silencer
1458
Exhaust Silencer and Associated Parts
1458
Removal
1458
Installation
1458
Rear Exhaust Pipe
1459
Rear Exhaust Pipe and Associated Parts
1459
Removal
1459
Installation
1459
Main Data and Specifications
1460
Engine Lubrication
1461
General Description
1462
Oil Pump
1463
Oil Pump and Associated Parts
1463
Disassembly
1463
Inspection and Repair
1464
Reassembly
1465
Oil Pan and Crankcase
1467
Removal
1467
Installation
1467
Oil Pump
1470
Removal
1470
Installation
1470
Oil Pump Oil Seal
1472
Removal
1472
Installation
1472
Oil Filter
1473
Removal
1473
Installation
1473
Main Data and Specification
1474
Accelerator Pedal
1476
Air Cleaner Element
1478
Automatic Transmission (4L30-E)
1479
Construction
1481
Range Reference Chart
1482
Normal Operation of 2000 4L30-E Transmission
1483
Diagnosis
1483
Driver Information
1483
General Diagnosis Procedure
1486
Preliminary Inspection Chart
1487
Checking Transmission Fluid Level and Condition
1488
Test Driving
1489
Mechanical / Hydraulic Diagnosis Check Trans Indicator Chart
1490
Mechanical / Hydraulic Diagnosis Symptoms Index
1491
Stall Test
1501
Line Pressure Test
1501
Shift Speed Chart
1502
Lockup Speed Chart
1504
Changing Transmission Fluid
1505
Selector Lever
1505
Inspection
1505
Removal
1505
Installation
1506
Mode Switch
1507
Removal
1507
Installation
1507
Extension Assembly)
1509
Transmission and Associated Parts
1509
Removal
1510
Installation
1511
Solenoid (Main Case Valve Body)
1516
Removal
1516
Installation
1516
Solenoid (Adapter Case Valve Body)
1517
Removal
1517
Installation
1517
Valve Body Assembly (Main Case)
1518
Removal
1518
Installation
1518
Valve Body Assembly (Adapter Case)
1519
Removal
1519
Installation
1519
Powertrain Control Module (PCM)
1519
Speed Sensor (Extension Housing)
1520
Removal
1520
Installation
1520
Transmission Oil Temperature Sensor (Main Case)
1520
Front Oil Seal (Converter Housing)
1521
Removal
1521
Installation
1521
Rear Oil Seal (Extension Housing)
1521
Installation
1522
Transmission (4L30
1522
Disassembly
1522
Reassembly
1526
Disassembled View
1536
Disassembly
1536
Inspection and Repair
1536
Reassembly
1536
Oil Pump
1537
Disassembled View
1537
Disassembly
1537
Inspection and Repair
1538
Reassembly
1538
Main Case Valve Body
1539
Adapter Case Valve Body
1541
Disassembled View
1541
Disassembly
1541
Inspection and Repair
1541
Reassembly
1541
Third Clutch and Sprag Unit
1543
Disassembled View
1543
Disassembly
1543
Inspection and Repair
1543
Reassembly
1544
Third Clutch
1545
Disassembled View
1545
Disassemble
1545
Inspection and Repair
1545
Reassembly
1545
Sprag Unit
1547
Disassembled View
1547
Disassembly
1547
Inspection and Repair
1547
Reassembly
1547
Second Clutch
1548
Disassembled View
1548
Disassembly
1548
Inspection and Repair
1549
Reassembly
1549
3-4 Accumulator Piston
1550
Disassembled View
1550
Disassembly
1550
Inspection and Repair
1551
Reassembly
1551
Reverse Clutch Piston and Center Support
1552
Disassembled View
1552
Disassembly
1552
Inspection and Repair
1553
Reassembly
1553
Overrun Clutch and Turbine Shaft
1554
Disassembled View
1554
Disassembly
1555
Inspection and Repair
1555
Reassembly
1555
Main Data and Specification
1557
Special Tools
1561
4L30-E Parts List
1564
Extension Housing Assembly Oil Seal
1572
Extension Housing Assembly Rear Oil Seal and Associated Parts
1572
Removal
1572
Installation
1572
Extension Housing Assembly
1574
Extension Housing Assembly and Associated Parts
1574
Removal
1575
Installation
1575
Extension Housing Assembly
1577
Extension Housing Assembly and Associated Parts
1577
Removal
1578
Installation
1578
Extension Housing Assembly
1580
Disassembly
1581
Reassembly
1581
Inspection and Repair
1582
Transmission Control System (4L30-E)
1586
Service Precaution
1586
General Description
1586
Electronic Control Diagram
1587
Powertrain Control Module (PCM)
1588
Control System Diagram
1589
Shift Control
1590
Band Apply Control
1590
Torque Converter Clutch Control (Electronically Controlled Capacity Clutch = ECCC)
1590
Line Pressure Control
1590
On-Board Diagnostic System
1590
Fail Safe Mechanism
1590
Torque Management Control
1590
ATF Warning Control
1590
ABS Control
1590
Reverse Lock out Control
1590
Shift Mode Control
1591
Gear Shift Control
1592
Winter Drive Mode
1593
Backup Mode
1593
Functions of Input / Output Components
1594
Diagnosis
1595
Electronic Diagnosis
1595
Check Trans Indicator
1595
Diagnostic Check
1595
Check Trans" Check
1596
Tech 2 OBD II Connection
1597
Transmission Data
1602
OBD II Diagnostic Management System
1603
Malfunction Indicator Lamp (MIL)
1605
Clear DTC
1605
DTC Check
1606
PCM Precaution
1606
Information on PCM
1606
Intermittent Conditions
1606
Transmission and PCM Identification
1607
Isuzu Trooper
1607
Transmission
1607
Diagnostic Trouble Code (DTC) Identification
1608
DTC P0218 Transmission Fluid over Temperature
1609
DTC P0705 Transmission Range Switch (Mode Switch) Illegal Position
1611
DTC P0706 Transmission Range Switch (Mode Switch) Performance
1614
DTC P0711 Transmission Fluid Temperature (TFT) Sensor Performance
1617
DTC P0712 Transmission Fluid Temperature (TFT) Sensor Circuit Low Input
1620
DTC P0713 Transmission Fluid Temperature (TFT) Sensor Circuit High Input
1623
DTC P0719 Brake Switch Circuit Low (Stuck On)
1626
DTC P0722 Automatic Transmission Output Speed Sensor (OSS) Low Input
1629
DTC P0723 Automatic Transmission Output Speed Sensor (OSS) Intermittent
1632
DTC P0724 Brake Switch Circuit High (Stuck Off)
1635
DTC P0742 Torque Converter Clutch (TCC) System Stuck on
1640
DTC P0748 Pressure Control Solenoid (PCS) (Force Motor) Circuit Electrical
1642
DTC P0751 Shift Solenoid a Performance (Stuck OFF)
1644
DTC P0752 Shift Solenoid a Performance (Stuck ON)
1646
DTC P0753 Shift Solenoid a Electrical
1648
DTC P0756 Shift Solenoid B Performance (Stuck OFF)
1651
DTC P0757 Shift Solenoid B Performance (Stuck ON)
1653
DTC P0758 Shift Solenoid B Electrical
1655
DTC P1850 Brake Band Apply Solenoid Malfunction
1659
DTC P1870 Transmission Component Slipping (TCC Stuck OFF)
1666
Connector List
1668
Manual Transmission
1670
General Description
1671
Diagnosis
1672
Manual Transmission Assembly
1673
Removal
1673
Installation
1677
Disassembled View
1682
Disassembly
1685
Inspection
1701
Reassembly
1703
Main Data and Specifications
1729
Special Tools
1731
General Description
1734
Diagnosis
1738
Clutch Assembly
1739
Clutch Assembly and Associated Parts
1739
Removal
1739
Inspection and Repair
1740
Installation
1744
Clutch Control
1747
Clutch Control Parts
1747
Removal
1747
Inspection and Repair
1747
Master Cylinder
1751
Slave Cylinder
1752
Lighting System
1757
Main Data and Specifications
1758
Headlight Bulb
1758
Headlight Adjustment
1759
Fog Light Bulb
1760
Fog Light Assembly
1761
Fog Light Adjustment
1761
Front Side Marker Light Bulb
1761
Parking Light Bulb
1762
Taillight Bulb
1762
License Plate Light Bulb
1763
Stoplight Bulb
1763
High Mount Stoplight
1763
Front Turn Signal Light Bulb
1764
Rear Turn Signal Light Bulb
1765
Cornering Light Bulb
1765
Backup Light Bulb
1766
Dome Light Bulb
1766
Luggage Room Light Bulb
1767
Courtesy Light Bulb
1767
Cigarette Lighter Illumination Bulb
1768
Ashtray Illumination Bulb
1769
Glove Box Illumination Bulb
1769
Vanity Mirror Illumination Bulb
1770
Fog Light Switch
1772
Hazard Warning Switch
1774
Door Switch
1776
Seat Heater Switch
1777
Illumination Controller
1778
Windshield Wiper/Washer System
1782
General Description
1782
Windshield Wiper and Washer Switch
1782
Windshield Wiper Motor
1782
Removal
1783
Installation
1783
Windshield Washer Motor
1783
Removal
1784
Installation
1784
Windshield Wiper Linkage
1784
Windshield Wiper Linkage and Associated Parts
1784
Installation
1785
Windshield Wiper Arm/Blade
1785
Removal
1786
Installation
1786
Windshield Wiper Blade Rubber
1786
Removal
1787
Installation
1787
Rear Wiper/Washer System
1787
General Description
1787
Rear Wiper and Washer Switch
1787
Removal
1788
Installation
1788
Rear Wiper Motor
1788
Removal
1789
Installation
1789
Alarm & Relay Control Unit
1789
Rear Washer Motor
1789
Removal
1790
Installation
1790
Rear Wiper Arm/Blade
1790
Rear Washer Nozzle
1790
Removal and Installation
1791
Main Data and Specifications
1791
Cigarette Lighter
1793
General Description
1793
Removal
1793
Installation
1793
Digital Clock
1793
Installation
1794
Rod Type Antenna
1794
Removal
1794
Glass Antenna Pattern
1796
Glass Antenna Amplifier Removal
1796
Glass Antenna Amplifier Installation
1796
Radio
1797
Removal
1797
Installation
1797
Front Speaker
1798
Removal
1798
Installation
1798
Tweeter Assembly
1798
Rear Speaker
1799
Removal
1799
Installation
1799
Wiring System
1800
Fuse, Relay and Diode
1801
Relay and Fuse Box / Fuse Box Location . 8D-2 Relay & Fuse Box
1801
Fuse Box
1803
Circuit Diagram
1804
Meter and Gauge
1837
General Description
1838
Meter Assembly
1838
Removal
1846
Installation
1846
Light Bulb
1846
Installation
1847
Removal
1847
Multi Meter
1848
Removal
1848
Installation
1848
Ambient Sensor
1848
Body Structure
1850
Main Data and Specifications
1851
Service Precaution
1852
Frame
1852
General Description
1852
Frame Dimensions
1853
General Description
1854
Front Bumper
1854
Parts Location
1854
Removal
1855
Installation
1855
Front Bumper Slider Bracket
1855
Rear Bumper
1856
Parts Location
1856
Removal
1856
Installation
1857
Rear Bumper Slider
1858
Removal
1858
Installation
1858
General Description
1859
Cowl Cover
1859
Parts Location
1859
Removal
1859
Installation
1860
Engine Hood
1860
Removal
1860
Engine Hood Hinge
1861
Parts Location
1861
Removal
1861
Installation
1861
Engine Hood Lock
1862
Parts Location
1862
Removal
1862
Installation
1863
Radiator Grille and Front End Lower Panel
1863
Parts Location
1863
Removal
1863
Installation
1864
Front Fender Panel
1865
Parts Location
1865
Removal
1865
Installation
1866
Body Mounting
1867
Parts Location
1867
Removal
1867
Removal
1868
Installation
1869
Body Dimension
1871
Instrument Panel Assembly
1894
Parts Location
1895
Removal
1895
Cross Beam Assembly
1895
Parts Location
1897
Removal
1897
Installation
1897
Front Door Assembly
1897
Parts Location
1898
Removal
1898
Rear Door Assembly
1898
Installation
1899
Removal
1900
Door Check Arm Assembly (Front & Rear)
1900
Parts Location
1900
Removal
1901
Installation
1901
Removal
1904
Parts Location
1904
Removal
1906
Parts Location
1906
Removal
1908
Installation
1908
Front Door Sash Moulding
1908
Parts Location
1908
Removal
1909
Front Door Weatherstrip
1912
Rear Door Weatherstrip
1914
Spare Tire Carrier
1930
Front Seat Assembly
1958
Removal
1958
Installation
1958
Disassembled View
1959
Disassembly
1960
Reassembly
1961
Power Seat Assembly
1962
General Description
1962
Disassembled View
1962
Disassembly
1963
Reassembly
1965
Power Seat Switch
1965
Removal
1965
Installation
1965
Recliner Motor
1966
Parts Location
1966
Removal and Installation
1966
Seat Heater System
1967
General Description
1967
Installation
1967
Heat Unit Parts Location
1967
Heat Unit Removal and Installation
1967
Rear Seat Assembly
1968
Removal
1968
Installation
1968
Disassembled View (Split Type)
1969
Disassembly (Split Type)
1970
Reassembly (Split Type)
1971
Disassembled View (Bench Type)
1972
Disassembly (Bench Type)
1973
Reassembly (Bench Type)
1974
Rear Seat Foot Rest
1974
Removal
1975
Installation
1975
Security and Locks
1977
Front Door Lock Assembly
1978
Front Outside Handle and Door Lock Cylinder
1980
Rear Door Lock Assembly
1983
Rear Outside Handle
1985
Rear Outside Handle and Associated Parts
1985
Rear Door Inside Lock Knob Link
1986
Door Inside Lock Knob
1987
Door Inside Handle
1987
Tailgate Lock Assembly (LH) and Associated Parts
1988
Removal
1988
Tailgate Lock Assembly
1988
Removal
1990
Installation
1991
Removal
1992
Installation
1992
Tailgate Inside Lock Knob
1992
Removal
1993
Installation
1994
Key
1995
Key Coding
1995
Key Styles
1995
Power Door Lock System
1996
General Description
1996
Front Door Lock Actuator Removal
1996
Front Door Lock Actuator Installation
1996
Rear Door Lock Actuator Removal
1996
Rear Door Lock Actuator Installation
1997
Tailgate Lock Actuator Removal
1997
Tailgate Lock Actuator Installation
1997
Anti-Theft System
1998
General Description
1998
Anti-Theft & Keyless Entry Control Unit Removal
1998
Anti-Theft & Keyless Entry Control Unit Installation
1998
Anti-Theft Horn Installation
1999
Engine Hood Switch Removal
1999
Engine Hood Switch Installation
1999
Keyless Entry System
2000
ID Code Registration
2000
Anti-Theft & Keyless Entry Control Unit
2002
Transmitter Replacement
2002
Main Data and Specifications
2018
Service Precaution
2018
Dash Side Trim Panel
2019
Removal
2019
Installation
2019
Assist Grip
2019
Parts Location
2019
Removal and Installation
2019
Consoles
2020
Consoles and Associated Parts
2020
Removal
2020
Installation
2021
Front Door Trim Panel
2022
Removal
2022
Installation
2025
Rear Door Trim Panel
2026
Removal
2026
Installation
2027
Door Wood Panel Assembly
2029
Door Wood Panel Assembly and Associated Parts
2029
Removal
2029
Installation
2029
Door Mirror
2030
Door Mirror and Associated Parts
2030
Removal
2030
Installation
2030
Removal
2031
Installation
2033
Center Pillar and Roof Side Trim Cover
2033
Removal
2034
Installation
2035
Installation
2036
Center Pillar Assist Grip
2036
Parts Location
2036
Removal and Installation
2036
Assist Grip
2037
Parts Location
2037
Removal and Installation
2037
Fuel Filler Lid Opener Cable
2038
Fuel Filler Lid Opener Cable and Associated Parts
2038
Removal
2038
Installation
2039
Fuel Filler Door
2039
Parts Location
2039
Removal
2039
Removal
2040
Installation
2040
Protector Assembly
2041
Removal
2041
Installation
2042
Mud Flaps (with Wheel Opening Extension) and Associated Parts
2043
Removal
2043
Installation
2043
Ventilation Assembly
2044
Removal
2044
Installation
2044
Tailgate Trim Panel
2045
Removal
2045
Installation
2045
Tailgate Trim Panel
2046
Parts Location
2046
Removal
2046
Power Door Mirror
2048
Seat Belt System
2052
Service Precaution
2052
Removal
2052
Inspection
2052
Installation
2052
Rear Seat Lock Assembly (Bench Type)
2052
Seat Belt
2053
Removal
2056
Installation
2056
Removal
2057
Installation
2057
Child Seat Tether Anchor Bracket (Child Restraint)
2058
General Description
2058
Child Seat Tether Anchor Bracket and Associated Parts
2058
Installation
2058
Main Data and Specifications
2059
General Description
2061
SRS Component and Wiring Location View
2063
Component Description
2063
Definitions
2066
Diagnosis
2067
SRS Connector Body Face Views
2068
Repairs and Inspections Required after
2068
An Accident
2068
On-Vehicle Service
2069
Air Bag Assembly Handling / Shipping / Scrapping 9J-11
2070
Special Tools
2079
Service Precautions for SRS Component Service
2083
SRS Connectors
2084
Sensing and Diagnostic Module (SDM)
2086
Service Precautions
2086
Removal
2086
Installation
2086
Driver Air Bag Assembly
2088
Service Precautions
2088
Removal
2088
Installation
2089
Steering Wheel
2090
Service Precautions
2090
Removal
2090
Installation
2091
SRS Coil Assembly
2093
Service Precautions
2093
Removal
2093
Installation
2094
Steering Column
2096
Service Precautions
2096
Removal
2096
Installation
2098
Passenger Air Bag Assembly
2100
Service Precautions
2100
Removal
2100
Installation
2101
Main Data and Specifications
2101
Diagnostic Information
2103
System Schematic
2105
SRS Diagnostic System Check
2105
Chart a SDM Integrity Check
2107
Short to Voltage
2122
DTC 26 Driver Deployment Loop Open
2133
DTC 51 Deployment Event Commanded
2135
Reserves out of Range
2137
DTC 61 Warning Lamp Circuit Failure
2139
DTC 71 Internal SDM Fault
2141
Control System
2143
Cruise Control System
2143
Brake Switch
2144
Removal
2144
Installation
2144
Adjustment
2145
Clutch Switch
2145
Removal and Installation
2145
Starter Switch
2146
Removal
2146
Installation
2146
Cruise Control Main Switch
2147
Removal
2147
Installation
2147
Removal and Installation
2147
Powertrain Control Module (PCM)
2147
Mode Switch
2147
Diagnosis
2148
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