Diesel WARTSILA F 240 Manuals

Manuals and User Guides for Diesel WARTSILA F 240. We have 1 Diesel WARTSILA F 240 manual available for free PDF download: Manual

Diesel WARTSILA F 240 Manual (198 pages)

Brand: Diesel | Category: Engine | Size: 2.33 MB

Table of Contents
5
Chapter 0: General

13
- Purpose
  13
- Documentation Overview
  14
- Manual Setup/Page Setup
  15
- Manual Setup
  15
- Page Setup
  15
- Description of the Engine
  17
- Crankshaft and Bedplate
  17
- Cylinder Block
  17
- Cylinder Liner
  17
- Piston with Connecting Rod
  17
- Cylinder Head
  17
- Camshaft and Valve Mechanism
  17
- Injection Equipment
  18
- Exhaust Manifold
  18
- Turbocharging and Charge Air Cooling
  18
- Definitions
  18
Chapter 1: Operation

21
- General
  21
- Commissioning
  21
- Operation
  21
- During Operation
  21
Chapter 2: Background Information

23
- General
  23
- Removal
  25
- Mounting
  26
- Last Check
  26
- Crank Degrees Nine Cylinder Engine
  27
- General
  27
- Reading Crank Position
  27
- Engine Tools
  28
- General
  28
- Tool 9612 F
  28
- Index of Symbols
  29
Chapter 3: Technical Data 3A Main Data

31
- Combustion Sequence
  32
- Standard Valve Timing
  32
- Valve Clearance
  32
- Temperatures
  33
- Pressures
  33
- Pump Data
  33
- Tightening Torques
  34
- Cylinder Head
  34
- Cylinder Block
  34
- Fuel
  34
- Camshaft
  35
- Connecting Rod
  35
- Main Bearings
  35
- Crankshaft
  35
- Engine/Generator on Foundation
  35
- Assembly Tie Rods
  36
- Go Criteria
  38
- Piston (2--Parts Conf.)
  38
- Connecting Rod
  38
- Main Bearing (with Mounted Cylinder Block)
  38
- Axial Bearing
  38
- Camshaft
  39
- Camshaft Drive
  39
- Valves (Inlet and Exhaust)
  39
- Lubricating Oil Pump
  39
- General
  41
- Daily Check
  41
- Observation List
  43
- Inspection and Maintenance Procedures
  44
- Maintenance Interval/Effective Life
  44
- Inspection
  44
- Daily Maintenance
  45
- Weekly Maintenance
  46
- Hours Overhaul
  47
- 1500- -Hours Overhaul
  48
- 3000- -Hours Overhaul
  49
- 6000- -Hours Overhaul
  50
- 12000- -Hours Overhaul
  52
- Running- -In
  58
- Functional Test
  60
Chapter 5: Fuel System 5A Introduction

61
- Description of Engine Parts
  61
- Fuel Feed Pump (1.1)
  61
- Fine Fuel Filter (1.2)
  61
- High Pressure Fuel Pumps (1.3)
  61
- Fuel Injector (1.5)
  62
- Pressure Regulating Valve (1.6)
  62
- Leak--Off Fuel (2.1, 2.2 and 2.3)
  62
- Fuel Requirements
  63
- Bunker Requirements
  63
- Engine Fuel Requirements
  63
- Fuel Filter Element
  64
- General
  64
- Removal
  64
- Fitting
  65
- Inspections, Moment of Injection
  66
- Training Tools
  66
- Fuel Control System
  67
- Verification of Moment of Injection
  68
- Checking Pre- -Lifting
  69
- Constant Pressure Valve
  70
- Tool
  70
- Tool a
  70
- Tool B
  70
- Testing
  70
- General Diagram
  71
- Lubricating Oil Pump (1.0)
  73
- Thermostatic Three--Way Valve (1.2)
  73
- Safety Overflow Valve (1.3)
  73
- Pressure Regulating Valve (1.6)
  73
Chapter 6: Lubricating Oil System 6A Introduction

74
- Main Lubricating Oil Manifold (1.7)
  74
- Needle Valve (5.6)
  74
- Crankcase Venting (A)
  74
- Lubricating Oil Requirements
  75
- General
  75
- Engine Lubricating Oil
  75
- Testing Engine Lubricating Oil
  76
- No Go Criteria for Engine Lubricating Oil
  76
- Lubricating Oil Filter
  77
- General
  77
- Assembly
  78
- Centrifugal Filter
  79
- General
  79
- Disassembly
  79
- Replacement
  79
- Lubrication of Inlet Valve Seats
  81
- General
  81
- Checking
  81
- Barrier Oil System High Pressure Fuel Pumps
  82
- General
  82
- Checking the Barrier Oil System HP Fuel Pumps
  82
- Inspections
  83
- Lubricating Oil Overflow Valves
  83
- Lubricating Oil Thermostats
  84
- General
  84
- Inspection of the Thermostatic Wax Elements
  84
- General Diagram
  85
Chapter 7: Cooling Water System

87
- Introduction
  87
- General
  87
- Description of Engine Parts HT- -Circuit
  87
- Cooling Water Pump (1.0)
  87
- Aeration Points (1.3)
  87
- Thermostatic 3--Way Valve (1.4)
  87
- Water Cooler (1.5)
  87
- Cooling Water Expansion Tank (1.7)
  87
- Emergency Cooling (E)
  87
- Description Engine Parts LT- -Circuit
  88
- Cooling Water Pump (2.0)
  88
- Charge Air Cooler (2.3)
  88
- Lube Oil Cooler (2.4) and Water Cooler (1.5)
  88
- Emergency Cooling LT--Circuit
  88
- Requirements
  89
- Checking of Cooling Water Quality
  91
- Cooling Water De- -Aeration
  92
- General
  92
- Checking and Inspection
  92
- Coolers
  93
- Air Cooler
  93
- Insufficient Cooling
  93
- Cooling Water Thermostats
  94
- Cooling Water Pump
  95
- Assembly
  95
- Inspection Cooling Water Space
  97
- General Diagram
  98
Chapter 8: Air Inlet and Exhaust System

101
- Introduction
  101
- General
  101
- Description of Engine Parts
  101
- Inlet Air Filter (1.1)
  101
- Turbocharger (1.2)
  101
- Air Cooler (1.4)
  102
- Exhaust Manifold (2.1)
  102
- Combustion Air Requirements
  103
- Specification
  103
- Reference Conditions
  103
- Receiver Pressure and Exhaust Gas Temnperature
  103
- Charge Air Condensation
  104
- Checking Discharge Opening
  104
- Inspection Discharge
  104
- Turbocharger
  105
- General
  105
- Cleaning Compressor Side
  105
- Cleaning of the Air Filter
  106
- Exhaust Compensators
  107
- Necessary Tools
  107
- Fitting of the Compensator
  107
- General Diagram
  108
Chapter 9: Starting and Stopping System

109
- Introduction
  109
- General
  109
- Description of Engine Parts
  109
- Starting Device (1.--)
  109
- Starting Procedure
  110
- Prior to Starting
  110
- Fuel System
  110
- Cooling Water System
  110
- Alarm System
  110
- Lubricating Oil System
  110
- Starting
  110
- Stopping
  110
- Starting Air Distributor
  111
- Replacing the Driver
  111
- Checking the Setting
  111
- Setting the Distributor Disc
  112
- General Diagram
  113
Chapter 10: Alarm and Safety System

115
- Description
  115
- General
  115
- Speed Measuring System
  115
- Alarm and Protection Switches
  117
- Alarm and Protection Unit
  118
- Co- -Signaling Board
  119
- Testing the Settings
  120
- General
  120
- Diagram Rpm Measuring System
  123
- Diagram Alarm and Safety
  124
Chapter 11: Main Bearings

127
- Necessary Tools
  127
- Tool a
  127
- Replacement
  131
Chapter 13: Cylinder Block 13A Internal Inspection

133
- Crankshaft Space
  133
- Cooling Water Spaces
  133
- Checking
  135
Chapter 15: Cylinder Liner 15A Necessary Tools

137
- Tool a
  137
- Inspection
  138
- Endoscope Inspection
  138
- Inspection Points
  138
- Removal
  139
- Tool a
  139
- Fitting
  140
Chapter 16: Piston and Connecting Rod

141
- General Description
  141
- Piston
  141
- Connecting Rod
  141
- Necessary Tools
  142
- Tool a
  142
- Item 6
  142
- Item 7
  143
- Item 8
  143
- Tool B
  145
- Removal Big End Bearing
  147
- Tool a
  147
- Tool A+B
  147
- Fitting Big End Bearing
  149
- Tool a
  149
- Tool B
  149
- Removing
  151
- Tool a
  151
- Removal of Gudgeon Pin
  152
- Fitting of Gudgeon Pin
  153
- Removal of Piston Rings
  154
- Fitting of Piston Rings
  155
- Fitting Piston and Connecting Rod
  156
- Tool a
  156
- Tool a
  157
- Tool E
  163
- Removal
  164
- Fuel Injector
  164
- Checking
  166
- Connecting
  166
- Checking of the Opening Pressure
  166
- Checking Fuel Jet
  166
- Disassembly and Testing of Nozzle
  168
- Disassembly
  168
- Sliding Test
  168
- Inspection of Nozzle Holder
  168
- Assembly of Nozzle
  169
- Setting Opening Pressure
  170
- Refitting
  171
Chapter 18: Cylinder Head 18A Necessary Tools

173
- Tool a
  176
- Removal
  176
- Fitting
  177
- Valves
  178
- Removal
  178
- Inspection
  178
- Fitting
  178
- Valve Springs
  179
- Removal
  179
- Tool B
  179
- Inspecting the Valve Springs
  179
- Adjustment of Valve Clearance
  181
- General
  181
- Adjustment Procedure
  181
- Cylinder Head Safety Valve
  183
- Inspection
  183
- Starting Air Valve
  184
- Removal
  184
- Fitting
  184
Chapter 19: Camshaft

185
- Checking Valve Timing
  185
- Exhaust Valve
  185
- Inlet Valve
  186
Chapter 20: Governor

187
- Governor Drive Inspection
  187
- Governor Adjustment
  188
- Compensation
  188
- Adjustment of the Governor after Overhaul
  188
- Speed Droop
  188
- Internal Cleaning
  189
Chapter 22: Vibration Damper 22A Sampling of Viscous Liquid

191
- General
  191
- Liquid Sampling
  191
Chapter 23: Engine Alignment 23A Verification

193
- General
  193
- Verification of Engine Alignment
  193
- Flexible Foundation Elements (if Fitted)
  194
- Verification in Height
  194
- Crankweb Deflection
  195
- Measurement
  196
- Evaluation
  196
- Axial Bearings
  196

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Diesel WARTSILA F 240 Manuals

Diesel WARTSILA F 240 Manual (198 pages)

Table of Contents

Chapter 0: General

Chapter 1: Operation

Chapter 2: Background Information

Chapter 3: Technical Data 3A Main Data

Chapter 5: Fuel System 5A Introduction

Chapter 6: Lubricating Oil System 6A Introduction

Chapter 7: Cooling Water System

Chapter 8: Air Inlet and Exhaust System

Chapter 9: Starting and Stopping System

Chapter 10: Alarm and Safety System

Chapter 11: Main Bearings

Chapter 13: Cylinder Block 13A Internal Inspection

Chapter 15: Cylinder Liner 15A Necessary Tools

Chapter 16: Piston and Connecting Rod

Chapter 18: Cylinder Head 18A Necessary Tools

Chapter 19: Camshaft

Chapter 20: Governor

Chapter 22: Vibration Damper 22A Sampling of Viscous Liquid

Chapter 23: Engine Alignment 23A Verification

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