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TRANSFER
SERVICE DATA
Oil pump body
Body clearance
Tip clearance
Side clearance
Rear output shaft assembly
Drive sprocket thrust clearance
Rear output shaft journal diameter
(part A)
(part B)
Drive sprocket radial clearance
Front drive shift fork to hub sleeve clearance
High and low shift fork to hub sleeve clearance
Rear output shaft snap ring thickness
Input shaft
Input shaft journal outer diameter
Input shaft bushing diameter
Synchronizer ring to sprocket clearance
Input shaft snap ring thickness
1996 TOYOTA T100 (RM449U)
SERVICE SPECIFICATIONS
Maximum
Maximum
Maximum
Maximum
Minimum
Minimum
Maximum
Maximum
Maximum
Minimum
Maximum
Minimum
−
TRANSFER
STD
0.10 − 0.16 mm (0.0039 − 0.0063 in.)
0.16 mm (0.0063 in.)
STD
0.08 − 0.15 mm (0.0031 − 0.0059 in.)
0.16 mm (0.0063 in.)
STD
0.03 − 0.08 mm (0.0012 − 0.0031 in.)
0.08 mm (0.0031 in.)
STD
0.10 − 0.25 mm (0.0039 − 0.0098 in.)
0.25 mm (0.0098 in.)
27.98 mm (1.1016 in.)
36.99 mm (1.4563 in.)
STD
0.010 − 0.055 mm (0.0004 − 0.0022 in.)
0.055 mm (0.0022 in.)
1.0 mm (0.039 in.)
1.0 mm (0.039 in.)
Mark
A
2.10 − 2.15 mm (0.0827 − 0.0846 in.)
B
2.15 − 2.20 mm (0.0846 − 0.0866 in.)
C
2.20 − 2.25 mm (0.0866 − 0.0886 in.)
D
2.25 − 2.30 mm (0.0886 − 0.0906 in.)
E
2.30 − 2.35 mm (0.0906 − 0.0925 in.)
F
2.35 − 2.40 mm (0.0925 − 0.0945 in.)
G
2.40 − 2.45 mm (0.0945 − 0.0965 in.)
H
2.45 − 2.50 mm (0.0965 − 0.0984 in.)
J
2.50 − 2.55 mm (0.0984 − 0.1004 in.)
K
2.00 − 2.05 mm (0.0787 − 0.0807 in.)
L
2.05 − 2.10 mm (0.0807 − 0.0827 in.)
47.59 mm (1.8736 in.)
39.14 mm (1.5409 in.)
STD
1.15 − 1.85 mm (0.0453 − 0.0728 in.)
0.80 mm (0.0315 in.)
Mark
A
2.10 − 2.15 mm (0.0827 − 0.0846 in.)
B
2.15 − 2.20 mm (0.0846 − 0.0866 in.)
C
2.20 − 2.25 mm (0.0866 − 0.0886 in.)
D
2.25 − 2.30 mm (0.0886 − 0.0906 in.)
E
2.30 − 2.35 mm (0.0906 − 0.0925 in.)
F
2.35 − 2.40 mm (0.0925 − 0.0945 in.)
G
2.40 − 2.45 mm (0.0945 − 0.0965 in.)
H
2.45 − 2.50 mm (0.0965 − 0.0984 in.)
J
2.50 − 2.55 mm (0.0984 − 0.1004 in.)
K
2.55 − 2.60 mm (0.1004 − 0.1024 in.)
L
2.60 − 2.65 mm (0.1024 − 0.1043 in.)
M
2.65 − 2.70 mm (0.1043 − 0.1063 in.)
N
2.70 − 2.75 mm (0.1063 − 0.1083 in.)
P
2.75 − 2.80 mm (0.1083 − 0.1102 in.)
Q
2.80 − 2.85 mm (0.1102 − 0.1122 in.)
R
2.85 − 2.90 mm (0.1122 − 0.1142 in.)
S
2.90 − 2.95 mm (0.1142 − 0.1161 in.)
T
2.95 − 3.00 mm (0.1161 − 0.1181 in.)
U
3.00 − 3.05 mm (0.1181 − 0.1201 in.)
Author :
SS−53
SS08Z−02
Date :
227
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Troubleshooting
