Exhaust Pipe Installation - Polaris RZR XP Service Manual

EXHAUST PIPE INSTALLATION

1. Install the head shielding and O2 sensor on the
exhaust pipe. Torque to specification.
2. Install the exhaust pipe into the chassis and first
install the exhaust pipe studs through the muffler
flange and then install the exhaust pipe fasteners
retaining the pipe to the turbocharger. Torque
fasteners to specification.
3. Install the two fasteners retaining the heat shield to
the exhaust pipe / turbo joint. Torque fasteners to
specification.
4. Install the two plastic rivets and two screws retaining
the heat shield above the valve cover. Torque
fasteners to specification.
5. Install the two fasteners retaining the heat shield
above the O2 sensor.
specification.
6. Connect the O2 sensor harness and secure the
wiring.
7. Install the right rear shock assembly. Torque
fasteners to specification.
TORQUE
Oxygen Sensor:
13 ft-lb (18 Nm)
Exhaust Heat Shield Fasteners:
8 ft-lb (11 Nm)
Exhaust Pipe to Turbo Fasteners:
18 ft-lb (24 Nm)
Exhaust Pipe to Muffler Fasteners:
18 ft-lb (24 Nm)
Rear Shock Fasteners:
70 ft-lbs (95 Nm)
9929419 R02 - 2018-2019 RZR XP / XP 4 Turbo S Service Manual
© Copyright Polaris Industries Inc.
Torque fasteners to
ENGINE / COOLING SYSTEM
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