Exhaust Pipe Installation - Polaris RZR XP Turbo Service Manual

ENGINE / COOLING SYSTEM
TORQUE
Exhaust Pipe to Turbo Fasteners:
18 ft-lb (24 Nm)
9. Install the two fasteners retaining the heat shield to
the exhaust pipe / turbo joint.
10. Install two plastic rivets and two screws retaining the
heat shield above the valve cover.
11. Install two fasteners retaining the engine heat shield
above O2 sensor. Torque heat shield fasteners to
specification.
TORQUE
Heat Shield Fasteners:
8 ft-lb (11 Nm)
12. Install the three fasteners retaining the muffler to the
exhaust pipe. Torque fasteners to specification.
TORQUE
Exhaust Pipe to Muffler Fasteners:
18 ft-lb (24 Nm)
13. Connect O2 sensor harness.
14. Install the right rear shock assembly. Torque
fasteners to specification.
TORQUE
Shock Mounting Fasteners:
70 ft-lbs (95 Nm)
Shock Reservoir Mounting Fasteners:
35 in-lb (4 Nm)
15. Install the shock access panel. Torque fastener to
specification.
TORQUE
Shock Access Panel:
35 in-lb (4 Nm)
3.20

EXHAUST PIPE INSTALLATION

1. Install the head shielding and O2 sensor on the
exhaust pipe. Torque to specification.
2. Install the exhaust pipe into the chassis and first
install the exhaust pipe studs through the muffler
flange and then install the exhaust pipe fasteners
retaining the pipe to the turbocharger. Torque
fasteners to specification.
3. Install the two fasteners retaining the heat shield to
the exhaust pipe / turbo joint. Torque fasteners to
specification.
4. Install the two plastic rivets and two screws retaining
the heat shield above the valve cover. Torque
fasteners to specification.
5. Install the two fasteners retaining the heat shield
above the O2 sensor.
specification.
6. Connect the O2 sensor harness and secure the
wiring.
7. Install the right rear shock assembly. Torque
fasteners to specification.
TORQUE
Oxygen Sensor:
13 ft-lb (18 Nm)
Exhaust Heat Shield Fasteners:
8 ft-lb (11 Nm)
Exhaust Pipe to Turbo Fasteners:
18 ft-lb (24 Nm)
Exhaust Pipe to Muffler Fasteners:
18 ft-lb (24 Nm)
Rear Shock Fasteners:
70 ft-lbs (95 Nm)
9928491 R04 - 2017-2018 RZR XP Turbo / XP4 Turbo Service Manual
Torque fasteners
© Copyright Polaris Industries Inc.
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