Exhaust Removal / Installation - Polaris RANGER XP 900 2018-2019 Service Manual

ENGINE / COOLING / HVAC SYSTEM

EXHAUST REMOVAL / INSTALLATION

1. Tilt the rear cargo box to the raised position. Remove
upper cargo box shock clip and pin. Allow cargo box
to rest fully open.
2. Using spring puller PU-45485, remove the two
exhaust springs (A) connecting silencer to headpipe.
3. Pull the two rear isolator mounts (B) toward the right
side of the vehicle to disengage from frame mounting
posts.
4. Pull silencer toward the rear of the vehicle to
disengage silencer mounting post from front isolator
mount (C).
5. Remove silencer through right side of vehicle frame.
6. Remove the six mounting bolts (D) retaining the
headpipe to the engine.
7. Remove the headpipe from the vehicle.
8. To reinstall the exhaust system, reverse the removal
steps.
IMPORTANT
Install NEW exhaust gaskets and torque all hardware to
specification.
TORQUE
Headpipe Mounting Bolts:
18 lb-ft (24 Nm)
3.104
9929399 R01 - 2018-2019 RANGER XP/ CREW 900/1000 Service Manual
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