Engine Removal & Installation - Polaris RANGER 1000 2020 Service Manual

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2. Tighten the drive bolt until the cylinder
out against the crankcase.
3. Once the seal is properly installed, loosen the drive
e
bolt and remove special tool PU-52493 from the
crankshaft.
4. Install the Inner PVT Cover. Refer to Inner PVT Cover
Service page 6.11.
5. Test drive the vehicle and recheck for leaks before
putting back into service.
9850045 R01 - 2020-2021 RANGER 1000 Service Manual
© Copyright Polaris Inc.
ENGINE REMOVAL & INSTALLATION
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bottoms
REMOVAL
1. Disconnect the battery. Refer to Battery Service page
2.62.
2. Remove the intake manifold. Refer to Intake Manifold
Service page 3.16.
3. Remove the inner clutch cover. Refer to Inner PVT
Cover Service page 6.11.
4. Remove the exhaust headpipe. Refer to Headpipe
Service page 3.22.
5. Disconnect the fuel supply line from the fuel rail.
Refer to Fuel Supply Line Service page 5.8.
6. Drain the cooling system. Refer to Coolant Service
page 3.80.
7. Disconnect the thermostat and water pump coolant
hoses.
8. Disconnect all electrical connectors and remove the
harness from the engine. Refer to Engine Harness
Routing page 4.3.
Ensure the engine is properly supported with an engine
ENGINE / COOLING / EXHAUST
CAUTION
hoist before proceeding.
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3.27