Exhaust Pipe Removal; Exhaust Pipe Installation - Polaris RZR PRO R Service Manual

ENGINE / COOLING SYSTEM

EXHAUST PIPE REMOVAL

1. Remove two headpipe to muffler studs
2. Disconnect Oxygen Sensor wiring.
3. Remove four headpipe heat shield fasteners
remove heat shield.
4. Remove nine headpipe fasteners
headpipe from the vehicle.
3.16

EXHAUST PIPE INSTALLATION

q
. 1. Install heat shield and four fasteners onto the exhaust
2. Install exhaust pipe and install nine headpipe
w
and
3. Install new gasket in between headpipe and the
4. Install two headpipe to muffler studs. Torque
e
. Remove
5. Connect oxygen sensor wiring.
pipe. Torque heat shield fasteners to specification.
TORQUE
Headpipe Heat Shield Fasteners:
71 in-lbs (8 Nm)
fasteners. Torque fasteners to specification in the
sequence shown.
TORQUE
Headpipe Fasteners:
Step 1: 60 in-lbs (7 Nm)Step 2: 22 ft-lbs (30 Nm)
muffler.
fasteners to specification.
TORQUE
Headpipe to Muffler Fasteners:
18 ft-lbs (25 Nm)
9940259 R02 - 2022 RZR PRO R / PRO R 4 Service Manual
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