Roland R4000 Manual page 84

Weld seam detection system
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Fault messages, causes and remedies
Text of error message
Invalid groups.
PM: receive buffer overflow.
System error.
PM: message error - no STX.
PM: char not received in hex.
PM: message checksum error.
PM: message ID not in hex.
PM: message length invalid.
PM: unknown message ID.
PM: unexpected message.
PM: XY data transfer to slow.
SPS: 24V power supply error.
PM: Sensor cable error.
SPS: Selected program number 0 is
invalid.
PM: transmit buffer overflow.
PM: AC overdrive.
PM: Data transfer too slow.
PM: Speed measurement not possible.
PM: Error bus module.
PM: Bus transfer fault.
PM: Short-circuit at sensor
PM: Flux leakage module defect
PM: Fan defect
Note also important instructions in following chapters:
2.5.6 – Reliability of Detection
2.7 – Measures for improvement of Weld Seam Detection
84
ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33
Weld Seam Detection System R4000 SND40
for Tubes, Cans and Drums
Error No.
Possible cause
via Field bus
20
Data quantity of groups (auto
correlation) does not match.
95
Too much data towards
processor module.
95
System error.
95
Error at data transmission.
95
Error at data transmission.
10
Data speed too high in
x-y operation, or manual
entries during measuring.
11
External 24V are not
recognized.
13
Sensor not connected, sensor
cable defective.
14
Program no. 0 selected.
95
Communication module does
not react or is too slow.
16
AC gain is too large.
17
Manual entries during
measuring.
98
No reproducible tube
circumference signals.
Diameter or speed might be
wrongly entered.
-
Fieldbus module not detected.
-
Fieldbus communication
blocked for short period, due
to high processor load.
18
Short-circuit
19
Fuse defect
21
Fan no signal
Manual
B0059001 / Rev. 2.3
Remedy
Delete program, re-teach.
Check RS232 connection /
Hardware error.
Re-start / Hardware error
Check RS232 connection /
Hardware error.
Check RS232 connection /
Hardware error.
Possible due to system,
Re-start function.
Refrain from entering during
measuring.
Apply 24 V,
replace PM hardware.
Connect sensor.
Select valid program.
Check RS232 connection /
Hardware error.
Adjust gain.
Reduce output voltage if gain
is already to minimum.
Refrain from entering during
measuring.
Correct diameter / speed,
try another tube.
Check Fieldbus module.
Seldom possible due to
system, problem will be
redressed automatically.
Check Fieldbus module, if
frequently occurring.
Check cable or sensor
Check fuse at flux leakage
module
Check fan

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