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Double Sheet Detector I100
R100 Series
Pos: 1 /Doppelblech/Geräte/R100/Deckblatt/Deckblatt für Handbuch I100 @ 0\mod_1185792228562_501.doc @ 4414
for double sided sensors
Double sided sensors (transmitter / receiver), inductive
►
Non-contact double sheet control of
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FE material 0.05 - 4 mm (single sheet)
NF material 0.05 - 12 mm (single sheet)
Suitable for fluttering sheets
►
Easy setup by key operation or via control input
►
LCD display for visualization of nominal / current values,
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operational / error messages, key allocation
Compact enclosure
►
- control unit for DIN-rail mounting, protection class IP00
- control unit for screw-on mounting, pluggable connections, protection class IP54
- control unit for screw-on mounting, in protective enclosure, protection class IP65
Double Sheet Detector I100 R100 Series
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Table of Contents
Related Manuals for Roland Double Sheet Detector I100
Summary of Contents for Roland Double Sheet Detector I100
- Page 1 Double Sheet Detector I100 R100 Series Double Sheet Detector I100 R100 Series Pos: 1 /Doppelblech/Geräte/R100/Deckblatt/Deckblatt für Handbuch I100 @ 0\mod_1185792228562_501.doc @ 4414 for double sided sensors Double sided sensors (transmitter / receiver), inductive ► Non-contact double sheet control of ►...
- Page 2 2013 ROLAND ELECTRONIC GmbH Otto-Maurer-Str. 17 DE 75210 Keltern All rights on this document are at Roland Electronic GmbH. Reproduction (also partly), electronical coverage, translation, transmission to third parties, only with our prior permission. Subject to change without further notice.
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Page 3: Table Of Contents
Power supply / Control cables ....................22 Electrical installation ...........................23 Connecting diagram for I100 and I100-IP65 ...................24 Connecting diagram for MSI18S/E-sensors..................25 Connections at I100-S........................26 Start-up..............................29 Keys and indicators.........................29 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... - Page 4 Teach-In with changed threshold values..................36 External Teach-In ........................... 37 Fault messages, causes and remedies ..................... 39 Maintenance............................41 Order data ............................43 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
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Page 5: Declaration Of Conformity According To Ec Directives
The safety instructions and warnings must be observed. DIN EN ISO 9001 Reg.-no. 5152 Pos: 3 /Komponenten allgemein/Leerseite @ 0\mod_1165223317234_501.doc @ 2343 @ ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... - Page 6 B0003308 / 1.4 / 13.02.2013 Safety advices Blank page Pos: 4 /Kapitelübersicht/01. Sicherheitshinweise @ 0\mod_1121421059859_501.doc @ 505 @ ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
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Page 7: Safety Advices
The strong magnetic / electromagnetic fields of the sensors can cause malfunction of cardiac pacemakers and other such apparatus! Pos: 7 /Kapitelübersicht/02. Technische Daten @ 0\mod_1121421119875_501.doc @ 506 @ ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... - Page 8 Manual Double Sheet Detector R100 I100 for pairs of sensors B0003308 / 1.4 / 13.02.2013 Safety advices Blank page ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
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Page 9: Technical Data
125,4 × 103 × 38 mm (H × W × D) fault 2 sheet power 1 sheet 0 sheet Fig. 1: Dimensions of I100 (for mounting on DIN-rail) I100 abmessungen.wmf ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... - Page 10 2 sheet power 1 sheet 0 sheet 4,2 Ø Fig. 2: Dimensions of I100-IP65 (in protective enclosure IP65) I100 in multibox IP65.wmf ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
- Page 11 Kabel und Stecker Clearance for Cables and plugs Fig. 3: Dimensions of I100-S Pos: 9 /Doppelblech/Sensoren/S/E-Sensoren/S/E-Sensoren Techn. Daten @ 0\mod_1185350387093_501.doc @ 4368 @ ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
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Page 12: S/E Sensors
Responding time: 30 ms Diameter: 18 mm (0.71 inch) Weight: 0,18 kg (0.40lbs) Pos: 10 /Doppelblech/Sensoren/S/E-Sensoren/S/E-Sensoren Techn. Zeichnung @ 0\mod_1185351937109_501.doc @ 4373 @ ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... -
Page 13: Technical Drawing S/E Sensors
Fig. 4: Dimensions of S/E sensors and MSI18S/E sensors Maßbild Sensoren SE28 bis SE75.wmf Pos: 11 /Doppelblech/Sensoren/S/E-Sensoren/S/E-Sensoren Sensordiagramme @ 0\mod_1185352736750_501.doc @ 4378 @ ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... -
Page 14: Sensor Diagrams
Sheet thickness Fig. 5: Sensor diagrams for S/E sensors and MSI18S/E sensorsensordiagramme-S28-S75-deu-eng.wmf Pos: 12 /Doppelblech/Kabel/S/E-Sensoren Kabelbelegung @ 0\mod_1185353919531_501.doc @ 4383 @ 33 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... -
Page 15: Cable Allocation Of S/E-Sensors And Sensor Cables Kiss And Kise
KISE E…S white (3) Receiver 2×0,25mm blank (shield) Fig. 7: Cable allocation of S/E sensors and sensor cables after February 2008 Kabelbelegung_SE-Sensoren_deu.wmf ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... -
Page 16: Cable Allocation Of Msi18S/E-Sensors And Cables Kmsiss And Kmsise
Fig. 8: Cable allocation of MSI18S/E-sensors and sensor cables Pos: 13 /Kapitelübersicht/03. Systembeschreibung @ 0\mod_1121421150062_501.doc @ 507 @ ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... -
Page 17: System Description
(holder), the sensor distance and the neighbouring metal parts. Caution! The system is not suited for applications of personal protection! Pos: 16 /Doppelblech/Geräte/R1002/2 Systembeschreibung/I100/Steuerungsablauf @ 0\mod_1185283930328_501.doc @ 4349 @ ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... -
Page 18: Functional Sequence
/ or machines cannot automatically restart and thus create hazardous situations. Pos: 17 /Kapitelübersicht/04. Montage @ 0\mod_1121421173015_501.doc @ 508 @ ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... -
Page 19: Mounting
Something similar applies to the minimum measuring break between 2 sheet metals up to switching the appropriate exit. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... -
Page 20: Mounting The Msi18S/E-Sensors
D: sensor diameter B: min. 10 mm Ax: agreed sensor distance, see sensor diagram Example B >D >D Fig. 9: Mounting the MSI18S/E-sensors ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... -
Page 21: Measurement Target
Precondition is however a constant distance to the sheet edge. Sensor Fig. 10: Measurement target Pos: 20 /Doppelblech/Geräte/R1002/4 Montage/Kabel @ 0\mod_1184847699046_501.doc @ 4110 @ 233 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... -
Page 22: Cables
This cable shield must be grounded at the machine side, not at the control unit side. Pos: 21 /Kapitelübersicht/05. Elektrische Installation @ 0\mod_1121421905234_501.doc @ 509 @ ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... -
Page 23: Electrical Installation
The required supply voltage is 24 V DC and should be supplied from the associated machine controls. Pos: 23 /Doppelblech/Geräte/R100/5 Elektrische InstallationAnschlussschema I100 @ 0\mod_1185174770078_501.doc @ 4277 @ ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... -
Page 24: Connecting Diagram For I100 And I100-Ip65
The shielding of the cable must always be connected. The protective lead (PE) must always be connected, it may never be missing. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... -
Page 25: Connecting Diagram For Msi18S/E-Sensors
I100 a Connecting diagram for MSI18S/E-sensors +24V -12V 9 9 9 9 to transmitter to receiver Fig. 12: Connecting diagramm for MSI18S/E-sensors ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... -
Page 26: Connections At I100-S
/ GND Internal Pin 16 Wire colour: green view onto contacts Shield Internal Pin 18 transparent / green-yellow Fig. 14: sockets I100-S ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... - Page 27 / green-yellow view onto soldering side Fig. 16: Allocation of sensor plugs for I100-S Pos: 24 /Kapitelübersicht/07. Inbetriebnahme @ 0\mod_1121421999890_501.doc @ 511 @ ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
- Page 28 Manual Double Sheet Detector R100 I100 for pairs of sensors B0003308 / 1.4 / 13.02.2013 Electrical installation Blank page ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
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Page 29: Start-Up
5 seconds. Dummy I100-2.jpg Pos: 26 /Doppelblech/Geräte/R1002/6 Inbetriebnahme / Bedienung/Belegung und Funktion der Tasten @ 0\mod_1184849242203_501.doc @ 4130 @ ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... -
Page 30: Switching On And Powering Up
The signal outputs 0-SHEET, 1-SHEET, 2-SHEET will deliver a switch voltage only if an external positive voltage (max. +24V, min. 50mA) is applied to the COMMON input (terminal 8). Depending on software version ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... -
Page 31: Operational Disturbances
For doing so, refer to section “changing the thresholds”. Pos: 29 /Doppelblech/Geräte/R1002/6 Inbetriebnahme / Bedienung/Messmodus @ 0\mod_1184848938296_501.doc @ 4125 @ 2 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... -
Page 32: Measurement Mode
1-sheet, but will be significantly exceeded in case of 0-sheet so that 0-sheet will be securely detected. Pos: 30 /Doppelblech/Geräte/R1002/6 Inbetriebnahme / Bedienung/Teach-In @ 0\mod_1184849560375_501.doc @ 4135 @ ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... -
Page 33: Teach-In
If the double sheet will not be safely detected, restrict the switching thresholds (see section „Changing the switching thresholds“). Pos: 31 /Doppelblech/Geräte/R1002/6 Inbetriebnahme / Bedienung/Ändern der Schaltschwellen @ 0\mod_1184849829328_501.doc @ 4140 @ ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... -
Page 34: Changing The Switching Thresholds
Press the key ”setup“. Fig. 23: Calling up the setup mode R100structure.bmp Step 2 Press the key ”change“. Fig. 24: Calling up a change R100TChHandChange.bmp ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... - Page 35 Pos: 32 /Doppelblech/Geräte/R1002/6 Inbetriebnahme / Bedienung/Teach-In mit geänderten Schwellwerten @ 0\mod_1184850230968_501.doc @ 4145 @ ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
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Page 36: Teach-In With Changed Threshold Values
If the function could not be executed, a fault message appears in the LCD display. Pos: 33 /Doppelblech/Geräte/R1002/6 Inbetriebnahme / Bedienung/Externer Teach-In @ 0\mod_1184850392984_501.doc @ 4150 @ ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... -
Page 37: External Teach-In
The external Teach-In will always be performed with the last valid Note! thresholds. Pos: 34 /Kapitelübersicht/09. Fehlermeldungen @ 0\mod_1121422043093_501.doc @ 513 @ ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... - Page 38 Manual Double Sheet Detector R100 I100 for pairs of sensors B0003308 / 1.4 / 13.02.2013 Start-up Blank page ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
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Page 39: Fault Messages, Causes And Remedies
(system is still in factory-set condition) overwritten – perform Teach-In via operating keys once. Pos: 36 /Kapitelübersicht/10. Wartung @ 0\mod_1121422080015_501.doc @ 514 @ ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... - Page 40 Manual Double Sheet Detector R100 I100 for pairs of sensors B0003308 / 1.4 / 13.02.2013 Fault messages, causes and remedies Blank page ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
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Page 41: Maintenance
When ordering spare parts, always state the serial number, the order information and the part number (if available). Pos: 38 /Kapitelübersicht/12. Bestelldaten @ 0\mod_1121422152468_501.doc @ 516 @ ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... - Page 42 Manual Double Sheet Detector R100 I100 for pairs of sensors B0003308 / 1.4 / 13.02.2013 Maintenance Blank page ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
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Page 43: Order Data
Pairs of sensors, with plug connector for connecting the sensor cable (order cable separately). MSI18S/E When using those sensors with the system I100 and I100-IP65, please use the cables KMSISS-G and KMSISE-G. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... - Page 44 Pos: 40 /Komponenten allgemein/Ende des Dokumentes @ 1\mod_1213366928796_501.doc @ 6363 @ ---------- End of Document ---------- Pos: 41 /Komponenten allgemein/Leerseite @ 0\mod_1165223317234_501.doc @ 2343 @ ===== Ende der Stückliste ===== ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...