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RO L A N D
Double Sheet Detector
R1000 series UDK20
Electro magnetic and eddy current principles
integrated in one sensor -
microcontroller based
Only one linearized sensor for ferrous and non-ferrous materials
FE materials for sheet thickness up to max. 4 mm (.16 in.)
NF materials for sheet thickness up to max. 4 mm (.16 in.) depending on electrical conductivity
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Direct connection of up to 2 sensors to a unit possible (version 2 PW)
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Programmable for 255 different sheet thicknesses and materials
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Calibration with a teach-in procedure
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Digital display of sheet thickness and operational parameters
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Monitoring of over-gauge and under-gauge limits
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Monitoring of operating voltage and sensor
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Galvanically insulated 9-bit PLC input interface
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Galvanically insulated 4-bit PLC output interface
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Selectable equipment interfaces:
- Data communication and data backup via (optional) potential-free RS232 interface
- Relay outputs or opto-coupler outputs for under-gauge, nominal gauge, over-gauge and enabling
DOUBLE SHEET CONTROL UDK20
NOW AVAILABLE:
> Panel mount enclosure
> All common fieldbus standards
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Table of Contents
Related Manuals for Roland udk20
Summary of Contents for Roland udk20
- Page 1 RO L A N D DOUBLE SHEET CONTROL UDK20 Double Sheet Detector NOW AVAILABLE: R1000 series UDK20 > Panel mount enclosure > All common fieldbus standards Electro magnetic and eddy current principles integrated in one sensor - microcontroller based Only one linearized sensor for ferrous and non-ferrous materials FE materials for sheet thickness up to max.
- Page 2 2011 ROLAND ELECTRONIC GmbH Otto-Maurer-Str. 17 DE 75210 Keltern All rights on this document are at Roland Electronic GmbH. Reproduction (also partly), electronical coverage, translation, transmission to third parties, only with our prior permission. Subject to change without further notice.
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Page 3: Table Of Contents
Communication with the PLC ......................68 PLC inputs............................68 PLC output signals ..........................68 Timing diagrams..........................69 Internal control (Demo mode) ......................79 Start-up..............................80 Initially applying power to the system .....................80 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... - Page 4 Versions of control unit UDK20 ....................111 12.2 System accessories ........................111 12.3 Sensors and accessories ......................112 12.4 Cables ............................112 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
- Page 5 B0048991 / Rev. 1.3 12.5 Cable plugs and cable sockets .....................112 12.6 Other accessories .........................112 Appendix .............................113 13.1 System configuration form ......................113 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
- Page 6 Pos: 1 /Komponenten allgemein/Leerseite @ 0\mod_1165223317234_501.doc @ 2343 @ @ 1 Blank page Pos: 2 /Komponenten allgemein/EG-Konformitätserklärung 115/230V AC @ 0\mod_1173707333875_501.doc @ 3827 @ @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
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Page 7: Declaration Of Conformity According To Ec Directives
The safety instructions and warnings must be observed. ISO 9001 : 2008 Reg.-no. 5152 QM08 Pos: 3 /Komponenten allgemein/Leerseite @ 0\mod_1165223317234_501.doc @ 2343 @ @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... - Page 8 Double Sheet Detector R1000 series UDK20 B0048991 / Rev. 1.3 Blank page Pos: 4 /Kapitelübersicht/01. Sicherheitshinweise @ 0\mod_1121421059859_501.doc @ 505 @ 1 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
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Page 9: Safety Advices
Non-observance can result in a damage of the sensor! Pos: 7 /Komponenten allgemein/Symbolerklärung @ 0\mod_1139563726296_501.doc @ 1549 @ 2 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... -
Page 10: Intended Use
Pos: 9 /Kapitelübersicht/02. Technische Daten @ 0\mod_1121421119875_501.doc @ 506 @ 1 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... -
Page 11: Technical Data
In case of inductive load a coil protection diode should be used. Otherwise the signal output could be destroyed by the excess voltage generated by switching the inductive load off. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... - Page 12 Pos: 11 /Doppelblech/Geräte/UDK20/2 Technische Daten/Varianten des Auswertegerätes UDK20 @ 1\mod_1306408103874_501.doc @ 9239 @ 2 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
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Page 13: Versions Of The Control Unit Udk20
UDK20-B-O-S UDK20-B-O-S-FP UDK20-2PW-B-O-S UDK20-2PW-B-O-S-FP UDK20-C-O-S UDK20-C-O-S-FP UDK20-2PW-C-O-S UDK20-2PW-C-O-S-FP Pos: 12 /Doppelblech/Geräte/UDK20 Bus/2 Technische Daten/Sensoren @ 1\mod_1306417693892_501.doc @ 9276 @ 2 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... -
Page 14: Sensors
Necessary space for sensor plug connection Related to single sheet thickness Pos: 14 /Doppelblech/Geräte/UDK20 Bus/2 Technische Daten/Sensordaten @ 1\mod_1306408100406_501.doc @ 9221 @ 22 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... -
Page 15: Sensor Performance Data (Measuring Time) For Ferrous (Fe) Material
The advantage in measuring time is significant, if the thickness of material is considerably lower than the measuring range of the sensor. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... - Page 16 The most reliable double sheet recognition results, if no air gaps exists. These aspects should be specifically observed when mounting the sensors. The influence of air gaps are described in the following diagrams. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
- Page 17 Max. air gap between first and second sheet (2nd air gap) PW42AGS Sheet thickness [mm] The data apply for a set upper limit of 120%. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
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Page 18: Sensor Data For Non-Ferrous (Fe) Material
(2 x 1,0 mm² + 4 x 2 x 0,25 mm²) must be used. The cable length can be to up to 50 m. Following the rule "the shorter the better" generally leads to better measuring results. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... - Page 19 The cable is drag cable suitable and oil resistant. Cable type: • Superflex (C)Y PURKOMBI 2 x 1,0 mm² + 4 x 2 x 0,25 mm² ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
- Page 20 Pos: 16 /Komponenten allgemein/Leerseite @ 0\mod_1165223317234_501.doc @ 2343 @ @ 1 Pos: 17 /Kapitelübersicht/03. Systembeschreibung @ 0\mod_1121421150062_501.doc @ 507 @ 1 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
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Page 21: System Description
0-sheet, 1-sheet, or 2-sheets of output signals are generated. Pos: 20 /Doppelblech/Geräte/UDK20 Bus/3 Systembeschreibung/Hinweise zur Prozesssicherheit @ 1\mod_1306753760608_501.doc @ 9330 @ 2 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... -
Page 22: General Hints For Process Security
In case of double sheet fatal consequences could then result. Pos: 21 /Doppelblech/Geräte/UDK20/3 Systembeschreibung/Auswertegerät @ 1\mod_1306753440142_501.doc @ 9300 @ 2 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... -
Page 23: Control Unit
4 sensors can be connected. “Indication in“ Switches the indication of the thickness values on the display between mm <=> inch. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... - Page 24 “Teach-In 0-, 1-sheet“. Default setting is “no“. • The external alignment may only be performed under supervision of an operator. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
- Page 25 “UDK20-x-x-S(-FP)“ or “UDK20-2PW-x-x-S(-FP) “SW:xx HW:xx“ Identification of unit. Need to be at hand for telephone support. “Version“ Factory setting! Do not change!!! ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
- Page 26 Signal range for 2-sheet Untere Schaltschwelle switching threshold for upper limit Lower switching threshold switching threshold for lower limit Fig. 5: Visualisation of switching thresholds ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
- Page 27 The value “without“ indicates that a Teach-In is not necessarily required. This item appears only for “Material“ setting “FE“. Pos: 23 /Doppelblech/Geräte/UDK20/3 Systembeschreibung/Anwendungsbeispiele @ 1\mod_1306753436313_501.doc @ 9294 @ 2 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
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Page 28: Application Samples
B0048991 / Rev. 1.3 Application samples The following are two typical application examples for the use of the UDK20. UDK20-x-x-S with one Sensor ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... - Page 29 The optional Sensor Switch Box (SSB) permits connecting of max. four sensors PW42AGS to one UDK20-x-x-S(-FP). These sensors cannot be operated parallel via SSB but only sequentially via program switchover. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
- Page 30 The switching of the sensors can be made as follows: with the so-called sequencer mode (automatic switching by the unit) by program switching ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
- Page 31 In addition to the selection by sensor number (see system configuration "number of sensors"), the following sequences for the selection are available: Sensor 1 + Sensor 2 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
- Page 32 6. Analysis result of programm 2 1.0 mm 0.7 mm Pos: 24 /Kapitelübersicht/04. Montage @ 0\mod_1121421173015_501.doc @ 508 @ 1 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
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Page 33: Mounting
In case of panel or operator consoles the front panel version should be used. Pos: 26 /Doppelblech/Geräte/UDK20/4 Montage/Abmessungen des Gerätes @ 1\mod_1306763106542_501.doc @ 9344 @ 233 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... -
Page 34: Dimensions Of The System
M4 All dimensions are in mm. Tolerance: ±0.2 mm Fig. 6: Dimensions of the wall mount enclosure - connection view ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... - Page 35 M4 All dimensions are in mm. Tolerance: ±0.2 mm Fig. 7: Dimensions of the wall mount enclosure - front view ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
- Page 36 Philips head screw M4 DIN 74 All dimensions are in mm. Tolerance: ±0.2 mm Fig. 8: Dimensions of the front panel enclosure -front view ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
- Page 37 Fig. 9: Dimensions of the front panel enclosure -lateral view Pos: 27 /Doppelblech/Geräte/UDK20 Bus/4 Montage/Sensormontage @ 1\mod_1306764362176_501.doc @ 9380 @ 2 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
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Page 38: Mounting Of Sensors
Correctly tighten the arresting ring of the plug. This avoids too strong wear of contacts. If possible choose a sensor with fixed cable instead. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... - Page 39 Ideally the spring mounted bracket should be pre-loaded in order to ensure that the sensor is presented perpendicular to the sheet even under dynamic conditions. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
- Page 40 Manual Double Sheet Detector R1000 series UDK20 Mounting B0048991 / Rev. 1.3 Fig. 10: Overview Sensor racket ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
- Page 41 All Dimensions are in mm. Tolerance: ±0.4 mm. Fig. 11: Spring loaded sensor bracket SH42GS Pos: 30 /Doppelblech/Sensoren/Sensorhalterungen/Sensorhalterung SHS42GS @ 1\mod_1306912336671_501.doc @ 9393 @ 344 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
- Page 42 4.3.3.1 Spring travel of SHS42GS ausgefedert (Zug) unbelastet eingefedert (Druck) extracted (pull) unstressed retracted (pressure) Fig. 12: Spring travel for SHS42GS ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
- Page 43 Fig. 13: Spring loaded sensor bracket SHS42GS with flat suction cup Pos: 31 /Doppelblech/Sensoren/Sensorhalterungen/Gefederte Sensorhalterung SHX42 @ 1\mod_1215005516500_501.doc @ 6422 @ 34 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
- Page 44 The holder may not carry loads. Only small, light weighted parts can be directly transported with the sensor holder. 110 Ø Fig. 14: Sensor holder SHX42 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
- Page 45 Pull the rubber disc over the lower edge. Pay attention for undamaged sealing lips at the inner and outer edge as well as for uniform projection of the sealing edge. The gasket can be bilaterally used. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
- Page 46 For fixing the sensor bracket SHX42 to swivel arms with 25 mm clamp collar. Fig. 16: Clamping bracket SHX-AZ2-25 Pos: 32 /Doppelblech/Sensoren/Sensorhalterungen/Gefederte Sensorhalterung SHS42G-FB mit Faltenbalgsauger @ 1\mod_1215005514906_501.doc @ 6410 @ 3 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
- Page 47 : Spring travel: appr. 37 Fig. 17: Sensor bracket SHS42G-FB Pos: 33 /Doppelblech/Sensoren/Sensorhalterungen/Klemmvorrichtung SHK @ 1\mod_1215005517687_501.doc @ 6429 @ 3 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
- Page 48 ± 0.2 mm. Fig. 18: Clamping bracket SHK Pos: 34 /Doppelblech/Geräte/UDK20 Bus/4 Montage/Fehlerhafter Einbau der PW-Sensoren @ 1\mod_1306915442943_501.doc @ 9409 @ 3 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
- Page 49 Fault prone control in a bucket. An air gap exists between bended sheets. Fig. 19: incorrect mounting of the PW-sensors Pos: 35 /Doppelblech/Geräte/UDK20 Bus/4 Montage/Elektromagnetische Störungen @ 1\mod_1306915638174_501.doc @ 9415 @ 3 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
- Page 50 All Dimensions are in mm. Tolerance: ± 0.4 mm. Fig. 20: Sensor-Switch-Box SSBUDK10 Pos: 37 /Doppelblech/Geräte/UDK20 Bus/4 Montage/Automatische Werkzeugwechsler @ 2\mod_1320218372377_501.doc @ 10210 @ 2 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
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Page 51: Automatic Tool Changer
Pos: 38 /Doppelblech/Sensoren/Sensor-Switch-Box/Sensor-Switch-Box SSBUDK10 @ 1\mod_1306916014366_501.doc @ 9421 @ 3 @ 1 Pos: 39 /Kapitelübersicht/05. Elektrische Installation @ 0\mod_1121421905234_501.doc @ 509 @ 1 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... -
Page 52: Electrical Installation
This can disturb the measured values. Pos: 41 /Doppelblech/Geräte/UDK20/5 Elektrische Installation/Steckerbelegung @ 1\mod_1306917398226_501.doc @ 9427 @ 2 @ 1 Configuration of connectors UDK20-x-x-S in industrial enclosure ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... - Page 53 Central connector (front plate mount: terminal strips for direct connection) Connector for RS232 interface Connector for sensor Connector for sensor switch box UDK20-2PW-x-x-S in industrial enclosure ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
- Page 54 Connector for sensor 1 Connector for sensor 2 Pos: 42 /Doppelblech/Geräte/UDK20/5 Elektrische Installation/Anschluss Sensor-Box-RS232-Zentralstecker @ 1\mod_1309873068863_501.doc @ 9444 @ 33333444 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
- Page 55 P-line 1 brown 1 mm² Pin 7 W-Out 1 brown Pin 8 P-line 2 white 1 mm² Pin 9 W-Out 2 white ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
- Page 56 P-line 1 brown 1 mm² Pin 7 W-Out 1 brown Pin 8 P-line 2 white 1 mm² Pin 9 W-Out 2 white ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
- Page 57 Switching-over signal 2 green Pin 3 Control signal brown Pin 4 0 VDC yellow Pin 5 +24 VDC grey Plug enclosure Cable shield (both-sided) ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
- Page 58 Fig. 21: Cable SM8KRS232D9S Warning When connecting or disconnecting the sensor plug you must stop measurement! Non-observance can result in a damage of the sensor! ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
- Page 59 For larger lengths the cross section should be increased. Attention The positive supply voltage +24 VDC should not be connected to machine ground. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
- Page 60 0 VDC min. 1,5 mm² Central machine ground Attention The positive supply voltage +24 VDC should not be connected to machine ground. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
- Page 61 1mm² Central machine grounding Grounding min. 1,5 mm² Attention The positive supply voltage +24 VDC should not be connected to machine ground. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
- Page 62 0 VDC min. 1,5 mm² Central machine ground Attention The positive supply voltage +24 VDC should not be connected to machine ground. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
- Page 63 The positive supply voltage +24 VDC should not be connected to machine ground. Pos: 43 /Doppelblech/Geräte/UDK20/5 Elektrische Installation/Anschlusspläne @ 1\mod_1310462619732_501.doc @ 9463 @ 2333 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
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Page 64: Connecting Diagram - Examples
1 mm² Pin 7 brown Pin 8 white, 1 mm² Pin 9 green Enclosure blank (Shield) Fig. 23: UDK20 with one PW42AGS sensor ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... - Page 65 Pin 7 brown Pin 8 white, 1 mm² Pin 9 green Enclosure blank (Shield) Fig. 24: UDK20 with SSBUDK10 and four PW42AGS sensors ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
- Page 66 Enclosure blank (Shield) Fig. 25: UDK20-2PW with two PW42AGS sensors Pos: 44 /Doppelblech/Sensoren/Sensor-Switch-Box/SSBUDK10_Verdrahtung @ 1\mod_1310476249236_501.doc @ 9469 @ 2 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
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Page 67: Internal Wiring Of The Sensor-Switch-Box Ssbudk10
Fig. 26: Internal wiring of the Sensor-Switch-Box SSBUDK10 Pos: 45 /Kapitelübersicht/06. Kommunikation mit der SPS @ 0\mod_1121421968312_501.doc @ 510 @ 1 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... -
Page 68: Communication With The Plc
B0048991 / Rev. 1.3 Communication with the PLC Pos: 46 /Doppelblech/Geräte/UDK20/6 Kommunikation mit der SPS/Kommunikation mit der SPS - allgemein @ 1\mod_1310553109284_501.doc @ 9483 @ @ 1 The UDK20 has 9 potential-free, galvanically insulated (opto coupled) inputs. For the 4 outputs there are relays or opto couplers available as alternatives. -
Page 69: Timing Diagrams
HIGH Level at the outputs means „relay contacts closed“ respectively „opto coupler low resistive“. LOW Level at the outputs means „relay contacts open“ respectively „opto coupler high resistive“. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... - Page 70 After 30 ms check whether all outputs have switched to LOW. Now switch input IN5 to LOW. After 100 ms check whether all outputs have switched to HIGH. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
- Page 71 (provided a valid program has been selected). If the configuration „Measurement external“ was selected, the operation of the unit it is performed via the PLC. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
- Page 72 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 … … … … … … … … … not used ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
- Page 73 If the recovery time is less than twice the measuring time, the sensor will warm up and the measuring value will drift. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
- Page 74 After more than 30 ms switch input IN1 „Measurement Start“ to LOW. Continue to interrogate the outputs OUT1-3, until (after system reaction time t ) the measurement result is available. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
- Page 75 "Measurement Start" has been recognized (For details refer to chapter 2.4). Additional recovery time of 0.5 seconds (for FE material) ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
- Page 76 The measurement is aborted, the last measurement result is now available at the outputs OUT1-3. The measurement result is frozen until a new cycle is initiated. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
- Page 77 After 30 ms check whether outputs 1-3 have switched to LOW. Now switch input IN3 to LOW. After >15 seconds check whether the outputs 1-3 have switched to HIGH. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
- Page 78 Switch input IN2 „Teach-In“ to LOW. After < 7 seconds check whether the outputs OUT1-3 have switched to HIGH. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
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Page 79: Internal Control (Demo Mode)
Pos: 49 /Komponenten allgemein/Leerseite @ 0\mod_1165223317234_501.doc @ 2343 @ @ 1 Pos: 50 /Kapitelübersicht/07. Inbetriebnahme @ 0\mod_1121421999890_501.doc @ 511 @ 1 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... -
Page 80: Start-Up
Initially applying power to the system The R1000 UDK20 is designed for an operating voltage of 24 VDC (+ 6 V / - 2 V). This voltage is to be checked before applying power. The control unit is automatically switched on by applying the power. -
Page 81: Configuration Menu
(100-150%) and absolute low% (0 - 99%) and absolute Zero adjust separate Teach-In missing without Fig. 29: Sub structure „Program parameter“ ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... - Page 82 (Factory setting, do not change!) Version Fig. 30: Sub structure „System parameter“ Pos: 54 /Doppelblech/Geräte/UDK20 Bus/7 Inbetriebnahme/Parameter (Allgemein) @ 1\mod_1310623836393_501.doc @ 9520 @ 2 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
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Page 83: General Information Regarding The Configuration
The input of the password can be aborted by pressing the MENU button. Note: A fault is generated if PLC commands are executed while entering the password or changing parameters. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... -
Page 84: Program Parameters
Fig. 35: Selecting the sensor Possible choices: • 2PW-units: 1 / 2 / 1+2 • with SSB: 1 / 2 / 3 / 4 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... - Page 85 Fig. 39: Setting the lower limit Value range: • 0% to 99% At the same time the absolute limit value is displayed. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
- Page 86 When the zero adjust is completed, the following message appears: program par. zero adj.: done Fig. 43: Zero adjust successfully completed The zero adjust is now completed. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
- Page 87 During the Teach-In procedure the following message is displayed: program par. please wait Fig. 47: Display during the Teach-In Note Fault messages are described in chapter 9. “Fault messages ". ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
- Page 88 For sequence 1+2 the Teach-In is separately performed for sensor 1 and 2. Entering the information for the selected measuring program is now completed. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
- Page 89 ± 20 %. Pos: 57 /Doppelblech/Geräte/UDK20/7 Inbetriebnahme/Parameter (System-) @ 1\mod_1310624206840_501.doc @ 9544 @ 2 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
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Page 90: System Parameters
If a particular configuration is changed, all stored program parameters are deleted. Then for all types of material the nominal thicknesses must be entered again and the Teach-In executed. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... - Page 91 Disadvantage: In case of measuring results larger than the double sheet threshold, a double sheet. For NF and LM (slightly magnetic NF) the exact measuring value is always output. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
- Page 92 If no password is activated, then all parameters can be accessed at any time. We recommend this only during starting-up the system. For daily operation the password function should be activated. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
- Page 93 With the ENTER key and UP/ DOWN keys all programs can be polled / indicated. The ENTER key will exit the section. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
- Page 94 System parameter 13: Equipment diagnostics (W-diagnosis) system param. 13 W-diagnostics Fig. 66: W-diagnostics The settings of the current program will be taken over as default settings. Note ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
- Page 95 The UP key leads to the following menu item: system param. 13 F=250Hz V=157 Fig. 70: Indicating the frequency and gain Here the used frequency and gain is shown. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
- Page 96 Fig. 74: Indication of the system version This factory setting must not be changed! Pos: 58 /Doppelblech/Geräte/UDK20/7 Inbetriebnahme/Datensicherung (RS232) @ 1\mod_1310637107451_501.doc @ 9560 @ 2 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
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Page 97: Data Backup Via Serial Rs232-Interface (Only For C-Versions)
ParameterBack-Up active Fig. 75: Status of data backup Pos: 59 /Kapitelübersicht/08. Betrieb @ 0\mod_1121422024046_501.doc @ 512 @ 1 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... -
Page 98: Operation
Selects a parameter for changing and confirming the change Menu Activates the menu level, for deleting a fault message and exiting the menu level. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... - Page 99 Do not adjust the upper limit (“up“) above 120 %. Pos: 61 /Doppelblech/Geräte/UDK20 Bus/8 Betrieb/Messprogramm anlegen @ 1\mod_1310638258529_501.doc @ 9580 @ 2 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
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Page 100: Entering A Measurement Program
Pos: 62 /Komponenten allgemein/Leerseite @ 0\mod_1165223317234_501.doc @ 2343 @ @ 1 Pos: 63 /Kapitelübersicht/09. Fehlermeldungen @ 0\mod_1121422043093_501.doc @ 513 @ 1 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... -
Page 101: Fault Messages, Causes And Remedies
Transmission faults (RS232) • Measuring operating faults • Keyboard faults • Operating voltage faults • Sensor-Switch-Box faults • PLC input faults • Other faults ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... -
Page 102: Fault Messages Of The Sensor-Switch-Box
The deletion of the programs parameter cannot be undone. The arrow keys allow the change between “yes“ and “no“. Confirm the selection with the ENTER key. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... -
Page 103: Fault Concerning Memory
Faults concerning Zero adjust Cause Remedy The zero adjust value is not realistic Perform new zero adjust. The Sensor might have been covered with material. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... -
Page 104: Faults Concerning Teach-In
Parameters cannot be changed, since a parallel Await completion of active serial function or stop it. function is active (e.g. “Teach-In” or “Measurement start”). ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... -
Page 105: Faults Concerning Supply Voltage
Pos: 65 /Komponenten allgemein/Leerseite @ 0\mod_1165223317234_501.doc @ 2343 @ @ 1 Pos: 66 /Kapitelübersicht/10. Wartung @ 0\mod_1121422080015_501.doc @ 514 @ 1 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... -
Page 106: Maintenance
(and vice versa) due to the eddy current effect. Thus the stored programs lose their validity. Pos: 68 /Doppelblech/Geräte/UDK20/10 Wartung/Austausch von Sensoren, Gerät und Sicherungen @ 1\mod_1310642349010_501.doc @ 9640 @ 222 @ 1 10.1 Replacement of sensors... - Page 107 If “zero adjust: common“, then confirm with ENTER key, all connected sensors are zero adjusted. The display “zero adjust: active“ appears, and then “zero adjust: off“ Leave programming with the MENU key. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
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Page 108: Exchange Of Control Unit
Enclosure lid Cover Fig. 80: Position of fuses in the UDK20 Pos: 69 /Doppelblech/Geräte/UDK20/10 Wartung/Datensicherung @ 1\mod_1310643168734_501.doc @ 9652 @ 22 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... -
Page 109: Data Back Up Via The Serial Interface
Whether a spare control unit should be kept in inventory has to be decided on individual basis. Pos: 72 /Kapitelübersicht/11. Technische Unterlagen @ 0\mod_1121422102859_501.doc @ 515 @ 1 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... -
Page 110: Technical Records
Pos: 74 /Komponenten allgemein/Leerseite @ 0\mod_1165223317234_501.doc @ 2343 @ @ 1 os: 75 /Kapitelübersicht/12. Bestelldaten @ 0\mod_1121422152468_501.doc @ 516 @ 1 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... -
Page 111: Order Data
Pos: 77 /Doppelblech/Geräte/UDK20/12 Bestelldaten/Sensoren, Kabel, Stecker, Sonstiges Zubehör @ 2\mod_1310643890674_501.doc @ 9689 @ 22222 @ 1 12.2 System accessories Order information Description SSBUDK10 Sensor Switch Box, for connecting of up to 4 sensors (not for UDK20-2PW versions) ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... -
Page 112: Sensors And Accessories
SD9KRS232D9S Cable for RS232 connection to PC, 3 m length Pos: 78 /Kapitelübersicht/13. Anhang @ 1\mod_1216365152421_501.doc @ 6533 @ 1 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... -
Page 113: Appendix
Pos: 80 /Komponenten allgemein/Ende des Dokumentes @ 1\mod_1213366928796_501.doc @ 6363 @ @ 1 ---------- End of Document ---------- === Ende der Liste für Textmarke Inhalt === ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33... - Page 114 Manual Double Sheet Detector R1000 series UDK20 B0048991 / Rev. 1.3 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...