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Roland R1000 Series Manual

Double sheet detector
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Double Sheet Detector
R1000-series E20
with integrated fieldbus interface
Pos : 1 /D oppelbl ec h/Geräte/E20/Dec kbl att/D ec kbl att @ 0\mod_1173195768953_501.doc @ 3188
Electro magnetic principles –
microcontroller based
Single – sided contact double sheet control of ferrous materials
No force after measurement
4 exchangeable sensors for double sheet control of 0.1 – 12 mm (.004 - .472 inch) sheet
thickness
Optional version 4P allows connection of up to four identical sensors
►
Programmable for 255 different sheet thicknesses and materials
►
Calibration without sheet samples
►
Digital display of sheet thickness and operational parameters
►
Monitoring of over-gauge and under-gauge limit
►
Monitoring of operating voltage and sensor gap
►
Galvanically isolated 3-bit input interface and 5-bit output interface
►
Integrated fieldbus interface with process and parameter interface
− Profibus DP
− ControlNet
− DeviceNet
− Interbus-S
− CanOpen
− ProfiNet IO
− CC-Link
− EtherNet/IP
− EtherCAT
DOUBLE SHEET CONTROL E20

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Summary of Contents for Roland R1000 Series

  • Page 1 DOUBLE SHEET CONTROL E20 Double Sheet Detector R1000-series E20 with integrated fieldbus interface Pos : 1 /D oppelbl ec h/Geräte/E20/Dec kbl att/D ec kbl att @ 0\mod_1173195768953_501.doc @ 3188 Electro magnetic principles – microcontroller based Single – sided contact double sheet control of ferrous materials No force after measurement 4 exchangeable sensors for double sheet control of 0.1 –...
  • Page 2 2015 ROLAND ELECTRONIC GmbH Otto-Maurer-Str. 17 DE 75210 Keltern All rights on this document are at Roland Electronic GmbH. Reproduction (also partly), electronical coverage, translation, transmission to third parties, only with our prior permission. Subject to change without further notice.

  • Page 3: Table Of Contents

    General information regarding the configuration ................110     Changing, setting-up or checking the configuration ............... 110     Program parameters ........................111 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 4 Pos: 1 /Komponenten allgemein/Leerseite @ 0\mod_1165223317234_501.docx @ 2343 @ @ 1 Pos: 2 /Komponenten allgemein/EG-Konformitätserklärung 115/230V AC @ 0\mod_1173707333875_501.docx @ 3827 @ 2 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 5: Declaration Of Conformity According To Ec Directives

    The safety instructions and warnings must be observed. ISO 9001 : 2008 Reg.-no. 5152 QM08 Pos: 3 /Komponenten allgemein/Leerseite @ 0\mod_1165223317234_501.docx @ 2343 @ @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 6 Safety advice B0046191 / Rev. 1.12 Blank page Pos: 4 /Kapitelübersicht/01. Sicherheitshinweise @ 0\mod_1121421059859_501.docx @ 505 @ 1 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 7: Safety Advice

    Useful reference to an application or deepening information. Pos: 7 /Doppelblech/Geräte/E20 Bus/1 Sicherheitshinweise/Bestimmungsgemäßer Gebrauch @ 0\mod_1173428947203_501.docx @ 3324 @ 2 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 8: Intended Use

    Data rate Bus address Mac ID / node address Pos: 9 /Kapitelübersicht/09. Technische Daten @ 0\mod_1121421119875_501.docx @ 506 @ 1 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 9: Technical Data

    Attention: In case of inductive load a coil protection diode should be used. Otherwise the signal output could be destroyed by the excess voltage generated by switching the inductive load off. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 10 CC-Link V1  EtherNet/IP  EtherCAT Pos: 11 /Doppelblech/Geräte/E20 Bus/2 Technische Daten/Varianten des Auswertegerätes E20 @ 0\mod_1173874571265_501.docx @ 3914 @ 2 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 11: Versions Of The Control Unit E20

    E20-4P-xx-S-FP: Control unit for connection of up to four sensors in front panel enclosure with data backup via fieldbus or serial interface Pos: 12 /Doppelblech/Geräte/E20 Bus/2 Technische Daten/Sensoren @ 0\mod_1173874548734_501.docx @ 3902 @ 2 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 12: Sensors

    Related to single sheet thickness Pins are not connected to the sensor housing Pos: 14 /Doppelblech/Sensoren/P-Sensoren/P42AGS/P42AGS Techn. Daten @ 1\mod_1304516447682_501.docx @ 9130 @ 3 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 13 Related to single sheet thickness Pins are not connected to the sensor housing Pos: 15 /Doppelblech/Sensoren/P-Sensoren/P75/P75VGS Techn. Daten @ 0\mod_1138636403405_501.docx @ 1248 @ 3 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 14 Pins are not connected to the sensor housing Pos: 16 /Doppelblech/Sensoren/P-Sensoren/P128/P128 Techn. Daten @ 1\mod_1304518411173_501.docx @ 9148 @ 3 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 15 Sensor cable: pluggable Related to single sheet thickness Pos: 17 /Doppelblech/Geräte/E20 Bus/2 Technische Daten/Sensordaten (Messzeit) @ 0\mod_1173874538093_501.docx @ 3896 @ 2 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 16: Sensor Performance Data (Measuring Time)

    The advantage in measuring time is significant, if the thickness of material is considerably lower than the measuring range of the sensor. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 17 120 % 3 sensors 2 sensors 1 sensor Single sheet thickness (Nominal thickness) [mm] Standard working range Fig. 6: System reaction time P30GS ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 18 120 % 3 sensors 2 sensors 1 sensor Single sheet thickness (Nominal thickness) [mm] Standard working range Fig. 7: System reaction time P42AGS ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 19 1000 2 sensors 1 sensor Single sheet thickness (Nominal thickness) [mm] Standard working range with restriction Fig. 8: System reaction time P75VGS ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 20 1 sensor 1000 10,0 11,0 12,0 Single sheet thickness (Nominal thickness) [mm] Standard working range with restriction Fig. 9: System reaction time P128GPPS ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 21 The data apply for a set upper limit of 120%. Pos: 18 /Doppelblech/Geräte/E20 Bus/2 Technische Daten/Sensorkabel @ 0\mod_1173874561171_501.docx @ 3908 @ 22333 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 22: Sensor Cables

    The sensor cable is an active part of the sensor. The performance data is therefore based on the compliance with cable specification. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 23 The cable is drag cable suitable and oil resistant. Cable type: • Oilflex FD810CY 2 x 1mm • Unitronic FDCP (TP) plus 1 x 2 x 1mm (UL / CSA) ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 24 The cable is drag cable suitable and oil resistant. Cable type: • Oilflex FD810CY 2 x 1mm • Unitronic FDCP (TP) plus 1 x 2 x 1mm (UL / CSA) ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 25 The cable is drag cable suitable and oil resistant. Cable type: • Oilflex FD810CY 2 x 1mm • Unitronic FDCP (TP) plus 1 x 2 x 1mm (UL / CSA) ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 26: Scope Of Delivery

    * Connectors are only included, if the ordered version is equipped with the corresponding connector. Pos: 20 /Kapitelübersicht/02. Systembeschreibung @ 0\mod_1121421150062_501.docx @ 507 @ 1 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 27: System Description

    Always care for good contact of the sensor with the material! • Use separate programs to measure different sheet thickness (and alloy)! • Adjust the switching thresholds as tight as possible! ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 28: Control Unit

    System parameters are set only once on commissioning, and will then remain unchanged. Program parameters contain items which are material and job depending, and enable individual adaptation to the measuring task. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 29 For this sensor a characteristically curve for linearization purposes exists. “Number of sensors“ Defines the number of connected sensors. Those sensors are then available for measuring (only for 4P-Version). ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 30 Unit identification. Needs to be at hand for telephone support. “Bus diagnosis“ Viewing of the process data. Helpful for commissioning on Field bus connected. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 31 Extending the 1-sheet range is commonly considered due to mechanical problems (air gap, uneven sheets). This measure prevents the machine from standstill, until the mechanical problem is solved. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 32 The calibration applies only to the selected program. Pos: 26 /Doppelblech/Geräte/E20 Bus/3 Systembeschreibung/Anwendungsbeispiele @ 0\mod_1173874458125_501.docx @ 3854 @ 2 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 33: Application Samples

    (sequencing) can be made as follows: a) by program switching b) by external sensor selection A/B c) with the so-called sequencer mode ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 34 11. Measuring program 4 12. Anal y sis result of program 4 Note Sensor selection via "program" must be selected in the system configuration. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 35 12. Evaluate result of program 1 Note Sensor selection via "external (inputs A and B)" must be selected in the system configuration. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 36 A separate selection of the "sequencer mode" is not required. The sequence of addressing the sensors is done in the program parameters section under "sensor number". ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 37 1.8 mm 1.8 mm (.04 in.) (.07 in.) (.07 in.) Pos: 27 /Kapitelübersicht/03. Montage @ 0\mod_1121421173015_501.docx @ 508 @ 1 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 38 Manual Double Sheet Detector R1000 series E20 with integrated fieldbus interface System description B0046191 / Rev. 1.12 Blank page ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 39: Mounting

    In case of panel or operator consoles the front panel version should be used. Pos: 29 /Doppelblech/Geräte/E20 Bus/4 Montage/Abmessungen des Gerätes @ 0\mod_1173694060953_501.docx @ 3419 @ 233 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 40: Dimensions Of The System

    Version E20-4P for up to four sensors All dimensions are in mm. Tolerance: ±0.4 mm Fig. 16: Dimensions of the wall mount enclosure - connection view ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 41 All dimensions are in mm. Tolerance: ±0.4 mm Fig. 17: Dimensions of the wall mount enclosure - front view ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 42 Philips head screw M4 DIN 74 All dimensions are in mm. Tolerance: ±0.2 mm Fig. 18: Dimensions of the front panel enclosure -front view ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 43 Fig. 19: Dimensions of the front panel enclosure -front view Pos: 30 /Doppelblech/Geräte/E20 Bus/4 Montage/Sensormontage @ 0\mod_1173693761984_501.docx @ 3414 @ 2 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 44: Mounting Of Sensors

    Only if this fault condition is eliminated should sheet processing be allowed to continue. Pos: 31 /Doppelblech/Sensoren/Allgemein/Checkliste zur Montage kontaktierender Sensoren @ 1\mod_1223292024109_501.docx @ 7533 @ 3 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 45 Ideally the spring mounted bracket should be pre-loaded in order to ensure that the sensor is presented perpendicular to the sheet even under dynamic conditions. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 46 NOTE: The colors of the suction cup points to different hardnesses: Red – Shore 45; Yellow – Shore 55; Black – Shore 60 Fig. 20: Overview Sensor bracket ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 47 View in direction "A" without sensor ø20.5 All Dimensions are in mm. Tolerance: ±0.4 mm. Fig. 21: Spring loaded sensor bracket SH42GS ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 48 Fig. 22: Spring loaded sensor bracket SH75GS Pos: 33 /Doppelblech/Sensoren/Sensorhalterungen/Gefederte Sensorhalterung SHS42GS + SHS75GS mit Flachsauger @ 1\mod_1215005515656_501.docx @ 6417 @ 344 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 49 Spring travel of SHS42GS and SHS75GS ausgefedert (Zug) unbelastet eingefedert (Druck) extracted (pull) unstressed retracted (pressure) Fig. 23: Spring travel for SHS42GS and SHS75GS ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 50 All dimensions are in mm. The dimensional tolerance is ± 0.4 mm Fig. 24: Spring loaded sensor bracket SHS42GS with flat suction cup ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 51 Fig. 25: Spring loaded sensor bracket SHS75GS with flat suction cup Pos: 34 /Doppelblech/Sensoren/Sensorhalterungen/Gefederte Sensorhalterung SHX42 @ 1\mod_1215005516500_501.docx @ 6422 @ 34 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 52 Fixing of sensor by lateral headless screw with plastic pressure pad. 110 Ø Fig. 26: Sensor bracket SHX42 Fig. 27: Base plate for sensor bracket SHX42 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 53 5 - 8 describes the mounting of the sensor bracket. Fig. 28: Mounting of the sensor bracket SHX42 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 54 Fig. 30: Base plate for sensor bracket SHX42-DL Pos: 36 /Doppelblech/Sensoren/Sensorhalterungen/Gefederte Sensorhalterung SHS42G-FB mit Faltenbalgsauger @ 1\mod_1215005514906_501.docx @ 6410 @ 3 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 55 Ø6mm, outerØ8 mm : unloaded 128 ± 1 : unloaded 90 ± 1 : Spring travel: appr. 37 Fig. 31: Sensor bracket SHS42G-FB ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 56 For fixing the sensor bracket SHX42 to swivel arms with 25 mm clamp collar. Fig. 32: Clamping bracket SHX-AZ2-25 Pos: 37 /Doppelblech/Sensoren/Sensorhalterungen/Klemmvorrichtung SHK @ 1\mod_1215005517687_501.docx @ 6429 @ 3 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 57 This applies especially to longer cable lengths. Pos: 38 /Doppelblech/Geräte/E20 Bus/4 Montage/Fehlerhafter Einbau der P-Sensoren @ 0\mod_1173692370656_501.docx @ 3394 @ 3 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 58 Pos: 39 /Doppelblech/Geräte/E20 Bus/4 Montage/Elektromagnetische Störungen @ 0\mod_1173692244625_501.docx @ 3389 @ 3 @ 1 Pos: 40 /Komponenten allgemein/Leerseite @ 0\mod_1165223317234_501.docx @ 2343 @ @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 59: Electrical Installation

    Never mis-use parts of a connector as holder for mounting the counterpart. Pos: 43 /Doppelblech/Geräte/E20 Bus/5 Elektrische Installation/Steckerbelegung @ 0\mod_1173450978484_501.docx @ 3379 @ 2333334444444444333 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 60: Configuration Of Connectors

    Power supply connector / optocoupler input Fig. 36: Connections at E20 the fieldbus connections are specific to each type of fieldbus, see section “5.2.5 Fieldbus connection” ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 61 Connector for sensor 1 Fig. 37: Connections at E20-4P the fieldbus connections are specific to each type of fieldbus, see section “5.2.5 Fieldbus connection” ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 62 Kabellänge 3 m Cable length 3m RXD - 2 TXD - 3 X = grounding connection at cable socket Fig. 38: Cable SM8KRS232D9S ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 63 1st optocoupler output OUT1 1-sheet 2nd optocoupler output OUT2 2-sheet 3rd optocoupler output OUT3 Enable 4th optocoupler output OUT4 Warning 5th optocoupler output ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 64 The corresponding cable plugs are not within the scope of supply. Connector C1 (ControlNet output) Connector C2 (ControlNet input) Allocation of ControlNet connector Fieldbus type Connector C1 "A" Connector C2 "B" ControlNet ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 65 CAN High Pin 5 CAN Low View: View: plug side plug side Suppliers / types / notes: Binder, type 715 (A-coded) and others ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 66 Pin 4 RD – View: Plug enclosure Shield Plug side The corresponding cable plugs are part of the standard scope of supply. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 67 Pin 4 RD – View: Plug enclosure Shield Plug side The corresponding cable plugs are part of the standard scope of supply. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 68 1.5 mm² cross section. Attention The earth ground/central machine ground must not be connected to + 24 VDC. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 69 Simultaneous measurement start signals result in fault messages. Pos: 44 /Doppelblech/Geräte/E20 Bus/5 Elektrische Installation/Anschlusspläne @ 0\mod_1173449767000_501.docx @ 3369 @ 2333 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 70: Connecting Diagram - Examples

    Pin 5 blank (shield) Pin 5 black (1) [white] Pin 6 black (2) [brown] blank (shield) Fig. 39: E20 with one sensor ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 71 (shield) Pin 5 black (1) [white] Pin 6 black (2) [brown] blank (shield) Fig. 40: E20 with one sensor and cable extension ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 72 (shield) Fig. 41: E20 with 4 sensors Pos: 45 /Kapitelübersicht/05. Kommunikation mit der SPS @ 0\mod_1121421968312_501.docx @ 510 @ 1 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 73: Communication With The Plc

    Pos: 48 /Doppelblech/Geräte/E20 Bus/6 Kommunikation mit der SPS/Nutzdatenübertragung @ 0\mod_1173448403593_501.docx @ 3354 @ 2 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 74: Data Transmission Communication

    The R1000 is controlled by the process channel and via the parameter channel all systems and program data are accessible. Pos: 49 /Doppelblech/Geräte/E20 Bus/6 Kommunikation mit der SPS/Prozesskanal @ 0\mod_1173436313359_501.docx @ 3349 @ 2333333332333333333 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 75: Process Channel

    Measuring value, thickness sensor 3 Measuring value, thickness sensor 3 Control signal sensor 4 Measuring value, thickness sensor 4 Measuring value, thickness sensor 4 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 76 If only the 1-sheet is present, then the “summary output“ is 1-sheet • Otherwise the “summary output“ is 0-sheet If the results of individual sensors are required, then interrogate bytes 12-23. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 77 Low byte thickness value (sensor 1) 14.1 14.2 14.3 14.4 14.5 14.6 14.7 2), 4) Footnotes see Table “Bytes 21 to 23” ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 78 Low byte thickness value (sensor 2) 17.1 17.2 17.3 17.4 17.5 17.6 17.7 1), 2), 3), 4) Footnotes see Table “Bytes 21 to 23” ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 79 Low byte thickness value (sensor 3) 20.1 20.2 20.3 20.4 20.5 20.6 20.7 2), 4) Footnotes see Table “Bytes 21 to 23” ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 80 Low Byte (Byte 11 resp. 14, 17, 20, 23) Micrometer 0…16000µm 1 - 10000 inch 0…6300 x 10 inch 1/10% 0…9999 1/10% ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 81 In the following timing diagrams all outputs and inputs via the bus are designated as BOUT and BIN, in contrast, the opto coupler interface uses OUT or IN. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 82 - Pause 100 ms - Analyse - Set “Measurement start” to LOW - Set “Measurement start” to LOW - Reset “Function fault“ ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 83 If the recovery time is less than twice the measuring time, the sensor will warm up and the measuring value will drift. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 84 1.0 second • 2.0 seconds • P128 7.0 seconds In case of “Function fault“ = 1 “Function result“ will sometimes remain at 0. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 85 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 … … … … … … … … … not used ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 86 The cycle time of the PLC has not been taken into account. In case of “Function fault“ = 1 “Function result“ will sometimes remain at 0. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 87 - Program: the selected sensors in the active program are nulled. In case of “Function fault“ = 1 “Function result“ will sometimes remain at 0. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 88 In case of “Function fault“ = 1 “Function result“ will sometimes remain at 0. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 89: Parameter Channel

    If the parameter channel is open then it is not possible to issue control commands via the process channel or via inputs on the keyboard. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 90 0001 = Read parameter 0010 = Write parameter 0100 = Open parameter channel 1000 = Close parameter channel 00000000 = Reset parameter channel ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 91 The checksum of bytes 1 - 6 is calculated and the least significant byte of the result is inserted into byte 7. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 92 The collision bit can be deleted with one of the following services: Close parameter channel, Empty service or Reset parameter channel. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 93 A collision bit is set if reading cannot be executed. Instead of application data the default number is transmitted, see “6.4.8 Reset faulty access“. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 94 00 00 00 00 Hex). The handshake bit remains set to 0. The collision bit is also set to 0. Attention If the fieldbus is off-line the service “Reset parameter channel“ is automatically executed. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 95 However the parameter channel is thereby closed. 6.4.9 Listing of parameter channel commands A list with all parameter channel commands is specified in chapter “11.3 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 96 PLC. Then close the parameters channel again. Pos: 51 /Doppelblech/Geräte/E20 Bus/6 Kommunikation mit der SPS/Externe E/A - Steuerung @ 0\mod_1173433126671_501.docx @ 3339 @ 23333 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 97: External I/O Control

    24 V active (cannot be selected for safety reasons) OUT4 Warning 5th Optocoupler output standard 0 V active (cannot be selected for safety reasons) ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 98 Possible causes: memory faults, missing or too low voltages. Note The timing diagrams in the sections “6.5.4“ and “6.5.5“ do not contain an explicit chart of the signal “ENABLE“. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 99 The signal will also be activated if measurements without a sheet (measurement value <80%) and measurements with double sheet / two sheets (measurement value >120%). ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 100 If the recovery time is less than twice the measuring time, the sensor will warm up and the measuring value will drift. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 101 In case of “Function fault“ = 1 “Function result“ will sometimes remain at 0. Pos: 52 /Doppelblech/Geräte/E20 Bus/6 Kommunikation mit der SPS/Feldbus-Konfigurationsdateien @ 0\mod_1173432978734_501.docx @ 3334 @ 233333333 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 102: Fieldbus Configuration File

    The EDS file is supplied on a CD or can be downloaded from the Roland homepage. Note 24 Bytes I/O must be set. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 103 The GSD file is supplied on a CD or can be downloaded from the Roland homepage. Note 24 Bytes I/O must be set. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 104 *1) Remote Ready: after Roland R1000 is ready for Data exchange the signal Remote READY is set. If Remote READY is off the Data are not valid. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 105 0-sheet Are the results or individual sensors are needed, these can be retrieved in the bytes 12 – 23. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 106 Communication with the PLC B0046191 / Rev. 1.12 Blank page Pos: 53 /Kapitelübersicht/06. Inbetriebnahme @ 0\mod_1121421999890_501.docx @ 511 @ 1 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 107: Start-Up

    Activates the menu level, for deleting a fault message and exiting the menu level. Pos: 56 /Doppelblech/Geräte/E20 Bus/7 Inbetriebnahme/Konfigurationsmenü @ 0\mod_1173267697421_501.docx @ 3214 @ 2333 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 108: Configuration Menu

    Sensor 1 on / off Sensor 2 on / off Sensor 3 on / off Sensor 4 on / off Fig. 56: Sub structure „Program parameters“ ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 109 OUT Process data Fig. 57: Sub structure „System parameters“ Pos: 57 /Doppelblech/Geräte/E20 Bus/7 Inbetriebnahme/Parameter (Allgemein) @ 0\mod_1173272854968_501.docx @ 3219 @ 2 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 110: General Information Regarding The Configuration

    The input of the password can be aborted by pressing the MENU button. Note: A fault is generated if PLC commands are executed while entering the password or changing parameters. configuration program parameters ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 111: Program Parameters

    1 / 2 / 3 / 4 / 1+2 / 1+3 / 1+4 / 2+3 / 2+4 / 3+4 / 1+2+3 / 1+2+4 / 1+3+4 / 2+3+4 / 1+2+3+4 Note A change of the sensor deletes the values determined during Teach-In. A new Teach-In is required. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 112 0.450 mm Fig. 65: Adjusting the lower limit Value range: between 0% and 99%, with simultaneously displaying the absolute limit value. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 113 When the zero adjust is completed, the following message appears: program param. zero adjust: Fig. 68: Zero adjust successfully completed The zero adjust is now completed. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 114 A/B the teach-in for the selected sensor is then competed. However, if all sensors should be taught, then the teach-in of the other sensors must be repeated separately. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 115: System Parameters

    When changing the measurement dimensions, then the sheet metal thicknesses of the stored program parameters are also converted into the new dimension. In addition, %mm and %inch are also available (not for 4P version). ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 116 SubNET and Gateway be selected. Fig. 77: Setting DHCP Here is the IP-address selected. system parameter 192.168. 0. 10 Fig. 78: Setting IP-address ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 117 • Attention The deletion cannot be undone. System parameter 7: not available (reserve). system parameter not available Fig. 83: Reserved system parameter ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 118 Changing the current configuration will delete all stored program parameters. Then for all sheet types the nominal thickness values must be re-entered and the Teach-In must be performed again. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 119 A sensor (sensor sequence) is assigned to each program. Advantage: less programming effort. System parameter 13: not available (reserve). system parameter not available Fig. 89: Reserved system parameter ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 120 If double sheet is detected, the output “2-sheet“ is activated and the equipment is blocked until the 2- sheet condition is cleared. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 121 This system parameter is used for the equipment diagnostics and should not be changed by the user. system parameter diagnostic factors Fig. 95: Diagnostic factors (fixed) ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 122: Data Storage Via Serial Rs232-Interface

    Parameter backup active Fig. 99: Status of data backup Pos: 62 /Doppelblech/Geräte/E20 Bus/7 Inbetriebnahme/Firmware-Update @ 0\mod_1173278029906_501.docx @ 3244 @ 2 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 123: Firmware Update

    Fig. 101: Start firmware update The update will then be executed via the “Phytec“ Flash Tool. This tool can be found on the enclosed CD. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 124 Start-up B0046191 / Rev. 1.12 Blank page Pos: 63 /Kapitelübersicht/07. Betrieb @ 0\mod_1121422024046_501.docx @ 512 @ 1 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 125: Operation

    Selects a parameter for changing and confirming the change Menu Activates the menu level, for deleting a fault message and exiting the menu level. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 126: Entering A Measurement Program

    Return into the measurement mode with the MENU key Pos: 67 /Doppelblech/Geräte/E20 Bus/8 Betrieb/Teach-In durchführen @ 0\mod_1173279501234_501.docx @ 3264 @ 2 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 127: Teach-In

    The teaching shows a value of: 1.89 mm. • The display value is now corrected to 1.92 mm. Pos: 68 /Komponenten allgemein/Leerseite @ 0\mod_1165223317234_501.docx @ 2343 @ @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 128 Operation B0046191 / Rev. 1.12 Blank page Pos: 69 /Kapitelübersicht/08. Fehlermeldungen @ 0\mod_1121422043093_501.docx @ 513 @ 1 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 129: Fault Messages, Causes And Remedies

    • Measuring operating faults • Keyboard faults • Operating voltage faults • PLC input faults • Fieldbus operation faults • Other faults ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 130: Faults Concerning Memory

    Check sheet for correct thickness. front of the sensor or the sheet thickness is wrong. Repeat teach-in. If fault appears again, the sensor might be defective. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 131: Faults Concerning Rs232 Transmission

    (e.g. Teach-In or Measurement start). The change of system or program parameter is not Close parameter channel. possible because a parameter channel is open. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 132: Faults Concerning Supply Voltage

    Example: Sensor no. 4 is selected but only two senors are configured. The field bus function cannot be executed, because the Close Parameter channel. parameter channel is active. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 133: Other Faults

    Contact Roland Electronic Service Department. identified to one of the above error codes. Pos: 71 /Komponenten allgemein/Leerseite @ 0\mod_1165223317234_501.docx @ 2343 @ @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 134 Fault messages, causes and remedies B0046191 / Rev. 1.12 Blank page Pos: 72 /Kapitelübersicht/10. Wartung @ 0\mod_1121422080015_501.docx @ 514 @ 1 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 135: Maintenance

    The unit shows “Remove sheet”, perform and confirm with the ENTER key Control unit shows “zero adjust: active“, then “zero adjust: off“ Exit the programming with the MENU key ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 136: Exchange Of Control Unit

    If this form is not available, the information must be retrieved from the equipment documentation. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 137: Replacement Of Fuses

    Windows and is part of the scope of supply. Pos: 76 /Doppelblech/RPP-Software/RPP-XP Software @ 1\mod_1231772712500_501.docx @ 8124 @ 2 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 138: Short Description Rpp-Xp Software

    Whether a spare control unit should be kept in inventory has to be decided on individual basis. Pos: 78 /Kapitelübersicht/11. Technische Unterlagen @ 0\mod_1121422102859_501.docx @ 515 @ 1 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 139: Technical Records

    For the sensor connections common shielded M12 circular connector E20 and E20-4P are used. For voltage supply the Harting HAN 3 connector has been selected. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 140: Fieldbus Configuration Files

    The configuration files for the respective fieldbus systems can be found on the enclosed CD. Pos: 81 /Doppelblech/Geräte/E20 Bus/11 Technische Unterlagen/Parameterkanal - Befehle @ 0\mod_1173709839093_501.docx @ 3844 @ 2 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 141: Parameter Channel Commands

    Read internal progr. 0H110001 00010001 00000000 00000000 00000000 00000000 checksum param. 12 Read internal progr. 0H110001 00010010 00000000 00000000 00000000 00000000 checksum param. 13 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 142 Answer internal progr. param. 0H110001 00010010 internal value internal value internal value internal value checksum ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 143 00010001 checksum value value value value internal internal internal internal Write internal progr. param. 13 0H110010 00010010 checksum value value value value ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 144 Read sys. param. 0H110001 11111111 00010111 00000000 00000000 00000000 00000000 checksum Read sys. param. 0H110001 11111111 00011000 00000000 00000000 00000000 00000000 checksum ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 145 System type Answer sys. value param. 24 0H110001 11111111 00011000 00000000 00000000 high byte low byte 16 bit checksum 1 -... Software version ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 146 Pos: 82 /Komponenten allgemein/Leerseite @ 0\mod_1165223317234_501.docx @ 2343 @ @ 1 Pos: 83 /Kapitelübersicht/12. Bestelldaten @ 0\mod_1121422152468_501.docx @ 516 @ 1 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 147: Order Data

    Connection of 1 sensor in front panel enclosure, data backup via ProfiNet or serial interface E20-4P-PN-S-FP Connection of max. 4 equal sensors ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 148 Connection of max. 4 equal sensors Pos: 85 /Doppelblech/Geräte/E20 Bus/12 Bestelldaten/Sensoren, Kabel, Stecker, Sonstiges Zubehör @ 0\mod_1173365050328_501.docx @ 3309 @ 2222 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 149: Sensors And Accessories

    Spare rubber lips, for sensor bracket SHS42 or suction cup SP42 2395168 Spare rubber lips, for sensor bracket SHS42GS-85 2395218 Bellows suction cup for sensor bracket SHX42-DL ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 150: Cables

    Cable for RS232 connection to the PC, 3 m length Pos: 86 /Kapitelübersicht/13. Anhang @ 1\mod_1216365152421_501.docx @ 6533 @ 1 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 151: Appendix

    120% 3 sensors 2 sensors 1 sensor Single sheet thickness (Nominal thickness) [mm] Standard working range Fig. 105: System reaction time P30GS ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 152 120% 3 sensors 2 sensors 1 sensor Single sheet thickness (Nominal thickness) [mm] Standard working range Fig. 106: System reaction time P42AGS ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 153 1000 2 sensors 1 sensor Single sheet thickness (Nominal thickness) [mm] Standard working range with restriction Fig. 107: System reaction time P75VGS ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 154 Appendix B0046191 / Rev. 1.12 Blank page Pos: 88 /Doppelblech/Geräte/E20 Bus/13 Anhang/Formular Systemkonfiguration @ 0\mod_1173367026109_501.docx @ 3319 @ 2 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 155: System Configuration Form

    ( ) yes ( ) no Unit version: ( ) __________________ Pos: 89 /Komponenten allgemein/Ende des Dokumentes @ 1\mod_1213366928796_501.docx @ 6363 @ @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 156 Appendix B0046191 / Rev. 1.12 ---------- End of Document ---------- Pos: 90 /Komponenten allgemein/Leerseite @ 0\mod_1165223317234_501.docx @ 2343 @ @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

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