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Roland R4000 Manual

Roland R4000 Manual

Weld seam detection system for coils, wires, cables and lines
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Weld Seam Detector SND40
for Coils, Wires, Cables and Lines
►
Detection of butt welds and lashes
►
Detection of changes in structure of material
►
►
Sensor signal in recorder-like visualization
►
Industrial standard interfaces for automation
►
Graphical user interface with 10 inch touchscreen
►
Data backup via USB or Ethernet
Weld Seam Detection System R4000 SND40
QUICK MENU:
Technical Data ............................... 11
Start-up ........................................... 71
Menu tree ........................................ 72
Operation ........................................ 77
Fault messages ............................ 91
Timing diagrams ........................... 105
Service ............................................ 112
Order data ....................................... 121
Checklist for Fault detection ........ 123

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Summary of Contents for Roland R4000

  • Page 1 Weld Seam Detection System R4000 SND40 Weld Seam Detector SND40 for Coils, Wires, Cables and Lines ► Detection of butt welds and lashes ► Detection of changes in structure of material ► ► Sensor signal in recorder-like visualization ► Industrial standard interfaces for automation ►...
  • Page 2 2015 ROLAND ELECTRONIC GmbH Otto-Maurer-Str. 17 DE 75210 Keltern All rights on this document are at Roland Electronic GmbH. Reproduction (also partly), electronical coverage, translation, transmission to third parties, only with our prior permission. Subject to change without further notice.

  • Page 3: Table Of Contents

    Mounting of Eddy Current probes..................... 43     Mounting of Encircling coil systems....................45     Mounting the SND40 Control Unit ....................47 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 4 11.2 Service ............................114     11.3 Hints on Hardware and Software versions ..................120     11.4 Other informations ......................... 121 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 5 Appendix ............................. 125     13.1 Checklist for fault identification ....................... 125 Pos: 1 /Komponenten allgemein/Leerseite @ 0\mod_1165223317234_501.docx @ 2343 @ @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 6 Safety advice B0059021 / Rev. 1.7 Blank page Pos: 2 /Komponenten allgemein/EG-Konformitätserklärung 115/230V AC @ 0\mod_1173707333875_501.docx @ 3827 @ 2 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 7: Declaration Of Conformity According To Ec Directives

    The safety instructions and warnings must be observed. ISO 9001 : 2008 Reg.-no. 5152 QM08 Pos: 3 /Komponenten allgemein/Leerseite @ 0\mod_1165223317234_501.docx @ 2343 @ @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 8 Coils, Wires, Cables and Lines Safety advice B0059021 / Rev. 1.7 Blank page Pos: 4 /Kapitelübersicht/01. Sicherheitshinweise @ 0\mod_1121421059859_501.docx @ 505 @ 1 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 9: Safety Advice

    Note Useful reference to an application or deepening information. Pos: 7 /Feldbus allgemein/Feldbusbegriffe @ 0\mod_1189609197140_501.docx @ 4639 @ 2 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 10: Fieldbus Terminology

    Data rate Bus address Mac ID / node address Pos: 8 /Kapitelübersicht/09. Technische Daten @ 0\mod_1121421119875_501.docx @ 506 @ 1 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 11: Technical Data

    For inductive load a coil protection diode is to be used. Otherwise the signal output can be destroyed by the overvoltage when switching the inductive load off. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 12 (500 kbit/s or 2 Mbit/s; RS422) ProfiNet IO interface Pos: 10 /Schweissnaht/Geräte/SND40/2 Technische Daten/Versionen des Auswertegerätes @ 0\mod_1131713968502_501.docx @ 949 @ 3 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 13 Pos: 11 /Schweissnaht/Geräte/SND40/2 Technische Daten/SND40 Blockdiagramm @ 0\mod_1133261874859_501.docx @ 1079 @ 3 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 14 EC sensors / probes. Fig. 1: SND40-EC-MF Block diagram Pos: 12 /Schweissnaht/Geräte/SND40/2 Technische Daten/SND40 Technische Zeichnung @ 0\mod_1129207623625_501.docx @ 815 @ 2 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 15: Mechanical Drawing Control Unit Snd40

    All dimensions are in mm. Fig. 2: SND40 Mechanical drawing of the unit Pos: 13 /Schweissnaht/Sensoren/Sensorbezeichnung/Sensorbezeichnungen @ 0\mod_1129638259156_501.docx @ 865 @ 2 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 16: Designation Of Sensors

    (see also chapter 10 “Maintenance”). * Accessories included Pos: 17 /Schweissnaht/Sensoren/NS9SC/NS9-EC8x35NF10-100-SC Technische Daten @ 0\mod_1129623429640_501.docx @ 853 @ 2 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 17: Combination Sensor Ns9-Ec8X35Nf10-100-Sc Komplett

    (see also chapter 10 “Maintenance”). * Accessories included Pos: 19 /Schweissnaht/Sensoren/NS9SC/NS9NH-EC6x24NT10-100SC Technische Daten @ 0\mod_1129623640890_501.docx @ 856 @ 2 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 18: Eddy Current Sensor Ns9Nh-Ec6X24Nt10-100Sc Komplett

    0.5 mm is smallest permissible value repaired (see also chapter 10 “Maintenance”). * Accessories included Pos: 20 /Schweissnaht/Sensoren/NS9SC/Technische Zeichnung @ 0\mod_1131374957093_501.docx @ 907 @ 3 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 19 2 screws ! Combo sensor NS9-EC8-xxx-SC 43.5 101.5 Eddy current sensor EC9-xxx-SC Motion space for plug retainer clip Fig. 3: NS9SC ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 20: Support Roller Block (Stützschuh)

    3: Allen head screw (not supplied) Fig. 4: Support roller block Pos: 22 /Schweissnaht/Sensoren/EC (Wirbelstromsonden)/EC12x30IT10-100-S @ 0\mod_1129555182734_501.docx @ 832 @ 2 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 21: Eddy Current Probe Ec12X30It10-100-S

    All dimensions are in mm. Ø20 Fig. 5: EC12x30IT10-100-S Pos: 24 /Schweissnaht/Sensoren/EC (Wirbelstromsonden)/EC20x25IT10-100-S Technische Daten @ 0\mod_1129556291031_501.docx @ 835 @ 2 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 22: Eddy Current Probe Ec20X25It10-100-S

    4: View – cable plug All dimensions in mm Fig. 7: EC20x25IT10-100-S Pos: 26 /Schweissnaht/Sensoren/EC (Wirbelstromsonden)/EC30x25IT10-100-S @ 0\mod_1131368804546_501.docx @ 898 @ 2 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 23: Eddy Current Probe Ec30X25It10-100-S

    4: Cable plug All dimensions are in mm. Fig. 9: EC30x25IT10-100-S Pos: 28 /Schweissnaht/Sensoren/EC (Wirbelstromsonden)/EC5x30IF10-100-S @ 0\mod_1129558473328_501.docx @ 844 @ 2 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 24: Eddy Current Probe Ec5X30If10-100-S

    All dimensions are in mm. Ø20 Fig. 10: EC5x30IF10-100-S Pos: 30 /Schweissnaht/Sensoren/EC (Wirbelstromsonden)/EC5x25IDN... EC13x25PDN... EC20x25IDN -50-500 @ 1\mod_1196852093046_501.docx @ 5333 @ 2 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 25: Ec20X25Idn50-500-S Kompl

    EC5x25: 5mm EC13x25: 13mm EC20x25: 20mm Fig. 11: EC13x25PDN50-500-S Pos: 32 /Schweissnaht/Geräte/SND40/2 Technische Daten/Anschlussschema (allgemein) @ 1\mod_1224833650000_501.docx @ 7669 @ 3 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 26: Sensor Cable Kns9S

    This will not affect the proper functionality of the cable, the sensor or the control unit. Pos: 34 /Schweissnaht/Kabel/CECM18S-G @ 0\mod_1129209953109_501.docx @ 818 @ 2 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 27: Sensor Cable Cecm18S-G

    Please observe the notes (*, **) for sensor cable KNS9S. These are identic to the sensor cable SKNS8S! Pos: 36 /Schweissnaht/Kabel/SM18CECM18S-GG @ 1\mod_1218117114734_501.docx @ 7253 @ 2 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 28: Sensor Cable Sm18Cecm18S-Gg

    Bending radius: 57 mm: laid fixed, 150 mm, laid flexible Pos: 38 /Schweissnaht/Sensoren/Zubehör/Switch Box/SSB-SND40 @ 0\mod_1147078403046_501.docx @ 2077 @ 2333 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 29: Sensor Switch Box Ssb-Snd40

    7: Sensor 2 Leakage flux connection 8: Drilling for mounting Ø 5 Ø22 ø 30 x 30 Fig. 18: SSB-SND40 technical drawing ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 30 50 mA Fig. 20: PLC supply / control connection scheme Pos: 39 /Schweissnaht/Sensoren/Zubehör/Connection Box/SCB-EC-S @ 0\mod_1131447700328_501.docx @ 916 @ 2 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 31: Sensor Connection Box Scb-Ec-S

    Mounting hole Ø5 mm Sensor Ø20 Fig. 21: SCB-EC-S Pos: 40 /Schweissnaht/Sensoren/Zubehör/Gummipuffer für NS9 und NS12 @ 0\mod_1126527718984_501.docx @ 595 @ 2 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 32: Rubber Mounts For Ns9 And Ns12

    110 N 25 lbs Description Compression Shearing Fig. 23: Rubber mounts Pos: 41 /Kapitelübersicht/02. Systembeschreibung @ 0\mod_1121421150062_501.docx @ 507 @ 1 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 33: System Description

    Via the same interface different programs can be selected also. Up to 30 programs are available. Pos: 45 /Schweissnaht/Geräte/SND40/3 Systembeschreibung/Flachkörper/Integration in die Produktionsanlage @ 0\mod_1134126627843_501.docx @ 1137 @ 23333 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 34: Integration Into A Production Facility

    For performing the measurement, the sensor is placed on the material surface with help of the movable positioning aid (which is required at the machine). ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 35 Here, difference coils are used also. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 36: Information For Projecting

    (K = 20.000 at sensor signal: “Eddy current“; Signal type: “Amplitude“) The program parameter “Speed“ should - if possible - be set to the max. material speed expected. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 37 For this reason it is always advisable to perform an investigation at material samples. Within such an investigation the optimal parameters for the product can be determined. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 38 Then one program is used for a whole product group. In case of doubt it is better to create a program for each product. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 39: Conditions For Proper Measuring Operation

    Before planning any Weld Seam Detection it is always necessary to send a sample to the Roland Application Laboratory to check the feasibility. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 40  Compliance with ambient conditions, see chapter 2 “Technical Data”  Correct installation of the Control unit an the cables, see chapter 5.1 “Cables”. 508 @ 1 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 41: Mounting

    Lower part of the sensor holder possible from S.N. 110314671 Max. 1 mm distance, e.g. on exchanging the rollers Fig. 26: Mounting the coil sensor ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 42 In each case three buffers have to be installed on the narrow sensor sides (M8 thread holes). Fig. 28: Rubber mount assembly ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 43: Mounting Of Eddy Current Probes

    Since the distance between probe and material must be kept constant, it is essential to guide the probe on the material. Exception: the distance remains constant due to material guidance. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 44 The stated track width is then no longer correct. Pos: 51 /Schweissnaht/Sensoren/Montage/EC-Sonden/Montage der Durchlaufspulensysteme @ 0\mod_1171897099609_501.docx @ 2635 @ 23 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 45: Mounting Of Encircling Coil Systems

    At the area of cable connection a free space of 100 mm must be scheduled for the cable and the connector. Note The sensor system must not be exposed to extreme temperatures, radiation and mechanical load. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 46 Fig. 34: Protector for encircling coil Schutzvorrichtung.jpg Pos: 52 /Schweissnaht/Geräte/SND40/4 Montage/Montage des Auswertegerätes SND40 @ 0\mod_1143112382078_501.docx @ 1927 @ 2 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 47: Mounting The Snd40 Control Unit

    Fig. 35: Mounting example of the SND40 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 48 Coils, Wires, Cables and Lines Mounting B0059021 / Rev. 1.7 Blank page Pos: 53 /Kapitelübersicht/04. Elektrische Installation @ 0\mod_1121421905234_501.docx @ 509 @ 1 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 49: Electrical Installation

    Fig. 36: Snap-on cores on power supply, sensor cables and PLC cables Pos: 55 /Schweissnaht/Geräte/SND40/5 Elektrische Installation/Netzanschluss @ 0\mod_1143113052859_501.docx @ 1935 @ 2 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 50: Mains Connection

    Fig. 37: Mains connection Pos: 56 /Schweissnaht/Geräte/SND40/5 Elektrische Installation/SPS Belegung @ 2\mod_1322490934838_501.docx @ 10273 @ 233 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 51: Connection Of Plc

    * A brown wire might be connected parallel together with a blue wire. This will not affect the proper functionality of the cable, the sensor or the control unit. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 52 Fig. 38: SND40 View at terminals Fig. 39: Numeration of terminals Pos: 57 /Schweissnaht/Geräte/SND40/5 Elektrische Installation/Flachkörper/Betriebsart Flachkörper @ 0\mod_1143443068312_501.docx @ 1957 @ 3 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 53 The output OUT4 "Weld seam detected (permanent) is only activated in the system configuration at acknowledge mode. Pos: 58 /Schweissnaht/Geräte/SND40/5 Elektrische Installation/Anschlussplan Streuflusssensoren @ 0\mod_1129193874250_501.docx @ 806 @ 2 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 54: Connection Schedule - Leakage Flux Sensors

    ** A brown wire might be connected parallel together with a blue wire. This will not affect the proper functionality of the cable, the sensor or the control unit. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 55: Connecting Of Sensor

    The wires need to be connected to the assigned cable terminals. For doing so, the terminal strips can be detached. Pos: 60 /Schweissnaht/Geräte/SND40/5 Elektrische Installation/Flachkörper/Anschlussplan Kombisensoren @ 0\mod_1175174491218_501.docx @ 3959 @ 2 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 56: Connection Schedule - Combination Sensors

    This will not affect the proper functionality of the cable, the sensor or the control unit. Pos: 61 /Schweissnaht/Geräte/SND40/5 Elektrische Installation/Anschlussplan Wirbelstromsensoren @ 0\mod_1129207331656_501.docx @ 812 @ 2 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 57: Connection Schedule - Eddy Current Sensors And Encircling Coil Systems

    Fig. 43: Connection schedule for eddy current sensors and encircling coil systems Pos: 62 /Schweissnaht/Geräte/SND40/5 Elektrische Installation/Profibus DP - Anschluss @ 0\mod_1144917172046_501.docx @ 2051 @ 3 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 58 Lapp) or an equivalent / better cable is suitable. For usage in severely interference loaded environs a separate shielding might be required. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 59 Fig. 46: SND40 Profibus module Pos: 63 /Schweissnaht/Geräte/SND40/5 Elektrische Installation/ProfiNet IO - Anschluss @ 1\mod_1200483457781_501.docx @ 5353 @ 3 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 60 MAC-ID. Fig. 48: ProfiNet module cable Pos: 64 /Kapitelübersicht/05. Kommunikation mit der SPS @ 0\mod_1121421968312_501.docx @ 510 @ 1 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 61: Communication With The Plc

    Comment BIN3.0 -3.7 Not used Only for control units with integrated fieldbus field bus module Available starting with software PM version 12 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 62 Timing problems to the Fieldbus modul (only display no faulty bit) Internal data communication problems RS232 Internal problem (incorrect internal instruction) System file not correct Bus module defective ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 63 The SND40 has 32 programs in the program memory. Program 32 cannot be selected, but it can be used as backup memory. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 64 <Start> button, the PLC has to prepare a tube for measurement rotation and put the sensor on the tube. The pulse length can be adjusted with the parameter " off delay ". ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 65 This time can be extended via the “switch-off delay“ parameter (50ms and 200mc only) The pulse length can be adjusted with the parameter "switch-off delay". ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 66: Output „Ready" Via Fieldbus

    The timing behaviour of the control via the bus corresponds with the information provided in the timing diagrams of the parallel interface. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 67 Parameter "Fieldbus" is ON and order. Slave address is valid. Bus online The Fieldbus-interface is in operation. Parameter "Fieldbus is ON and Slave address is valid. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 68 The MAC-ID is hardware preset and cannot be set / changed. It will be displayed in the hardware info of the SND40. At the machine control the SND40 can be identified by this MAC-ID. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 69 Enter the address oriented left. complete the input with the  < Return > key. The above items cannot be omitted. Fig. 51: SND40 Fieldbus address ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 70 Electronic does not supply such tools, since they must be orientated according to the interface conception of the masters. The GSD file is supplied on a 3.5" disk or a CD or can be downloaded from the Roland homepage. The file is named "hms_1003.GSD".

  • Page 71: Start-Up

    Marking for adjusting the sensor aligns with the weld seam. If the tube rotates, the distance remains constant and smaller than the maximum stated in the data sheet ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 72: Menu Tree

    B0059021 / Rev. 1.7 Menu tree Fig. 53: SND40Menu tree Pos: 69 /Schweissnaht/Geräte/SND40/7 Inbetriebnahme/Flachkörper/Grundeinstellungen / Standardwerte @ 0\mod_1165994810859_501.docx @ 2443 @ 233 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 73: Basic Settings / Standard Values

    Magnetising level [%]: Settling time [ms]: 1500 Switch-off delay [ms]: Indication parameters Scan sections: Do not use for applications with speeds larger than 2000mm/s ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 74 DC soffset [mV]: Y zoom: Signal parameters DC gain: Magnetisation Magnetising level [%]: Settling time [ms]: 1500 Switch-off delay [ms]: Indication parameters Scan sections: ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 75 Pos: 70 /Kapitelübersicht/07. Betrieb @ 0\mod_1121422024046_501.docx @ 512 @ 1 @ 1 For encircling coil systems and eddy current probes the value can be set to 15000. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 76 Manual Weld Seam Detection System R4000 SND40 for Coils, Wires, Cables and Lines Start-up B0059021 / Rev. 1.7 Blank page ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 77: Operation

    (with the <SETUP> key) and choose a suitable program. Pos: 72 /Schweissnaht/Geräte/SND40/8 Betrieb/Flachkörper/Messbetrieb @ 0\mod_1165934684781_501.docx @ 2381 @ 3 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 78 Selects the parameters from the list. function. No key function in this mode. Pos: 73 /Schweissnaht/Geräte/SND40/8 Betrieb/Flachkörper/Einrichten Programmauswahl @ 0\mod_1165934683500_501.docx @ 2373 @ 2 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 79: Teach-In - Program Selection

    The value itself has no influence on the system. Pos: 74 /Schweissnaht/Geräte/SND40/8 Betrieb/Flachkörper/Einrichten Testbetrieb @ 0\mod_1165934684171_501.docx @ 2377 @ 2 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 80: Teach-In - Test Operation

    ”Teach-in – Program selection” without storing the program parameters. Pos: 75 /Schweissnaht/Geräte/SND40/8 Betrieb/Einrichten X/Y-Diagnose @ 0\mod_1128603820515_501.docx @ 724 @ 2 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 81: Setup X/Y Diagnosis

    X-share of signal: yellow line. Y- share of signal: green line. Pos: 76 /Schweissnaht/Geräte/SND40/8 Betrieb/Flachkörper/Statistikfunktion @ 0\mod_1165934685390_501.docx @ 2385 @ 2 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 82: Statistics Function

    Setting the “Create SN file“ system parameter to ”on” activates storing the statistics values in a log book file. Pos: 77 /Schweissnaht/Geräte/SND40/8 Betrieb/Log-Dateien @ 0\mod_1186669336765_501.docx @ 4508 @ 3 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 83 1448, 127, -67 654, 26, -34 -1646, 165, -49 -1742, 185, -7 Pos: 78 /Schweissnaht/Geräte/SND40/8 Betrieb/Flachkörper/System-Parameter @ 0\mod_1165934686062_501.docx @ 2389 @ 2 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 84: System Parameters

    Returns to the measuring mode. No key function in this mode. Pos: 79 /Schweissnaht/Geräte/SND40/8 Betrieb/Ändern von Parametern @ 0\mod_1186664317968_501.docx @ 4501 @ 3 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 85: Creating And Editing Of Measuring Programs

    Press the <Speed measurement> key: The system is now ready for measurement. If the material is moved - continue on the next page - ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 86 Pos: 81 /Schweissnaht/Geräte/SND40/8 Betrieb/Optimierung der Schweißnahtpositionierung @ 0\mod_1129107581046_501.docx @ 783 @ 2 @ 1 The risk of creating mis-triggering events also rises. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 87: Optimizing The Positioning Of The Weld Seam

    1.5 mm results for 3 scans within this 5 mm weld seam, thus a value of 7 scans per cm results. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 88: Special Parameters For Sensor Signal „Eddy Current

    X/Y level, it is used for optimizing the signal on use of the Standard value: none signal type ”Y Component“ Value range: 0 - 359° ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 89 When using the NS9SC… and NS9-EC… sensors, this value should be 100%. Pos: 85 /Schweissnaht/Geräte/SND40/8 Betrieb/Einrichten Testbetrieb X/Y @ 0\mod_1129110412093_501.docx @ 792 @ 2 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 90: Setup - Test Operation X/Y

    In this mode the signal is shown two-dimensionally. At the signal type “Y Component” only the vertical signal share is considered. X-share of signal: yellow line. Y- share of signal: green line. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 91 This parameter sets the gain for the vertical signal shares. Standard value: Value range: 1 - … Pos: 86 /Kapitelübersicht/08. Fehlermeldungen @ 0\mod_1121422043093_501.docx @ 513 @ 1 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 92: Fault Messages, Causes And Remedies

    Error at data transmission. PM: message error - no STX. Error at data transmission. PM: message – checksum wrong Error at data transmission. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 93 Check fan Note also important instructions in following chapters: 2.5.6 – Reliability of Detection 2.7 – Measures for improvement of Weld Seam Detection ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 94: Troubleshooting At Problems

    For further instructions follow chapter 7.1 Pos: 88 /Kapitelübersicht/10. Wartung @ 0\mod_1121422080015_501.docx @ 514 @ 1 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 95: Maintenance

    Always replace damaged or chaffed cables. Pos: 91 /Schweissnaht/Geräte/SND40/10 Wartung/Flachkörper/Luftspalte und Verschleißgrenzen der Sensoren @ 1\mod_1196253560171_501.docx @ 5301 @ 3 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 96: Regular Wearing And Increased Wearing

    The nature of the material surface can considerably influence the wearing of the sensor. surface. Pos: 93 /Schweissnaht/Geräte/SND40/10 Wartung/Programmstatus / Betriebszustand @ 0\mod_1131547522265_501.docx @ 923 @ 2 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 97: Program Status / Operational Status

    In the field “error message” the triggering error message is shown. Pos: 95 /Schweissnaht/Geräte/SND40/10 Wartung/SND40 Store (2011-11-29 16:23:26) @ 0\mod_1139407296437_501.docx @ 1513 @ 2 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 98: Snd40_10Store

    3. Terminate application SND40 (activate on screen keyboard, ESC to confirm). Note The control unit recognizes the USB stick with some time delay. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 99 SND40_10Store You might scroll up or down until you get to “SND40_10Storeenu”. Please start the application by pressing or by double click. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 100 For restarting the system briefly shut down power. At the start a system password is requested. This must be entered via the screen keyboard. It reads: roland. Attention These steps should be performed by qualified personnel only! ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 101: Setting The System Time / Date

    Click in the left bottom corner of the screen to make the taskbar visible. • In the Start menu, choose under „Settings“ the „Control Panel“. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 102 Enter: ndcucfg • Please type „ > reg save“ und confirm with „Enter“ button. • Re-start the system by recovering the supply voltage. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 103: Calibrating The Touchscreen

    Click in the left bottom corner to make the taskbar visible. • In the Start menu, under „Settings“ choose the „Control Panel“. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 104 Type the following commands and confirm each by pressing „Enter“: reg save quit The changes are now saved. • Restart the application: ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 105 “My Device”. Start application SND40_10 Please execute “FFSDISK”. Start application SND40_10 Scroll until you find “SND40_10” and restart the application. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 106 Type the following commands and confirm each by pressing „Enter“:: reg save quit The changes are now saved. Pos: 98 /Kapitelübersicht/11. Technische Unterlagen @ 0\mod_1121422102859_501.docx @ 515 @ 1 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 107: Technical Records

    The total duration of the test job / X/Y operation will be determined by the user via key operation. Not mentioned inputs / outputs of the interface are not required for parameter programming. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 108 The total duration of the test job / X/Y operation will be determined by the user via key operation. Not mentioned inputs / outputs of the interface are not required for parameter programming. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 109 Not mentioned inputs / outputs of the interface are not required for parameter programming. A ”HIGH“ signal at output ”disorder“ signalizes that an error occurred while measuring. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 110 On externally activating the command ”Measuring Start IN0“ the measuring result and status messages will be reported. In the standard configuration High Level = active. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 111 Not mentioned inputs / outputs of the interface are not required for parameter programming. The output OUT4 "Weld seam detected (permanent) is only activated in the system configuration at acknowledge mode. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 112 Not mentioned inputs / outputs of the interface are not required for parameter programming. The output OUT4 "Weld seam detected (permanent) is only activated in the system configuration at acknowledge mode. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 113 The output OUT4 "Weld seam detected (permanent) is only activated in the system configuration at acknowledge mode. Pos: 100 /Schweissnaht/Geräte/SND40/11 Technische Unterlagen/Service/1.1 Service @ 0\mod_1143724440671_501.docx @ 2017 @ 2 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 114: Service

    Subnet Mask 255.255.255.000 to the HOST PC. Characters within ” “ must be typed in, within < > the designation of keys or buttons are shown. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 115 For verification enter “dir” and confirm with ENTER. The files being in the directory will be shown. Verify that all files to be copied really have been copied. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 116 Required tools and material:  Mid size screw driver  Screw driver with hexagon insert, size 5,5 for M3  4 spacer bolts M3 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 117 Insert the new module with the same orientation. The pin strip always points towards the unit floor.  Before inserting the module into the socket, take care that on both sides plugs and sockets match. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 118 If the module has been correctly inserted, the fixing holes and the holes of the support bolts match.  Re-fasten the module with the screws and put-on the cable plugs again. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 119 Re-plug all cables onto the cable driver module. Pos: 104 /Schweissnaht/Geräte/SND40/11 Technische Unterlagen/Hinweise zu Hard-und Software @ 0\mod_1148396096375_501.docx @ 2163 @ 22 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 120: Hints On Hardware And Software Versions

    KM V10-1.04 For SND40 units with NETDCU 10 Added on 8 kHz (previously 2 kHz) 09.07.2012 param. „detection quality“: extra + ultra ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 121: Other Informations

    AC gain 6kHz 44dB 12 kHz 38dB 25 kHz 32dB 50 kHz 26dB 100 kHz 20dB 400 kHz 26dB 800 kHz 32dB ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 122 Coils, Wires, Cables and Lines Technical records B0059021 / Rev. 1.7 Blank page Pos: 105 /Kapitelübersicht/12. Bestelldaten @ 0\mod_1121422152468_501.docx @ 516 @ 1 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 123: Order Data

    1 pc. sensor NS9NH-EC6x24NT10-100-SC for NF coils; min. coil width 100 mm 1 pc. roll support 1 pc. rubber buffer (2299700) NS9NH-EC6x24NT10-100-SC Sensor (spare part) für NF coils; min. coil width 100 mm ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 124: Cables / Accessories

    2391005 Rollers, Polyurethane, Ø 55 mm; for sensors and STUETZSCHUH Pos: 109 /Kapitelübersicht/13. Anhang @ 1\mod_1216365152421_501.docx @ 6533 @ 1 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

  • Page 125: Appendix

    Drive without brake or with brake function switched off. changing positioning Wrong weld seam position with constant Check program parameter “Position Offset” offset ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 126 If you are still unable to locate the reason of your problem and you need the support of the manufacturer, please send the filled-out checklist together with the information on the next page to Roland Electronic: ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 127 / coil material, new tube sizes, new tube / coil supplier etc.) _______________________________________________________________________________ _______________________________________________________________________________ _______________________________________________________________________________ _______________________________________________________________________________ _______________________________________________________________________________ Pos: 111 /Komponenten allgemein/Ende des Dokumentes @ 1\mod_1213366928796_501.docx @ 6363 @ @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
  • Page 128 Coils, Wires, Cables and Lines Appendix B0059021 / Rev. 1.7 ---------- End of Document ---------- Pos: 112 /Komponenten allgemein/Leerseite @ 0\mod_1165223317234_501.docx @ 2343 @ @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

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