Page 1 Weld Seam Detection System R4000 SND40 Weld Seam Detector SND40 for Tubes, Cans and Drums ► For positioning applications ► Material diameters from 5 to 500 mm ► Magnetic Leak Flux and Eddy Current measuring principles ► Drivemonitoring and control of detection reliability ►...
Page 2 2019 ROLAND ELECTRONIC GmbH Otto-Maurer-Str. 17 DE 75210 Keltern All rights on this document are at Roland Electronic GmbH. Reproduction (also partly), electronical coverage, translation, transmission to third parties, only with our prior permission. Subject to change without further notice.
Page 3: Table Of Contents
Switching on and Powering up ......................69 Measuring operation ......................... 70 Setup – Program selection ....................... 71 Setup – Test operation ........................72 Setup X/Y diagnosis ......................... 73 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 4 Sensor Connection Box SCB-EC-S ....................123 9.31 Rubber mounts for NS9 and NS12 ....................124 9.32 Rubber mounts for NS24 ....................... 125 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 5 === Ende der Liste fü r Textma rke IVZ === Pos: 4 /Komponenten a llgemei n/Lee rseite @ 0\mod_ 116 5223 317 234 _501. docx @ 2 343 @ @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 6 Pos: 5 /Komponenten a llgemei n/EG-Konfo rmitä tserk lärung 1 15/230 V AC @ 0\mod _117 370 733 3875 _50 1.docx @ 382 7 @ 2 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 7: Declaration Of Conformity According To Ec Directives
Reg.-no. 5152 QM08 Pos: 6 /Komponenten a llgemei n/Lee rseite @ 0\mod_ 116 5223 317 234 _501. docx @ 2 343 @ @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 8 Pos: 7 /Kapitelübe rs icht/ 01. Siche rhei tsh inweise @ 0\mod_ 1121 421 059 859_ 501. docx @ 5 05 @ 1 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 9: Safety Advice
Pos: 10 /Feldbus a llgeme in/Feldbu sbeg riffe @ 0\mod _118 960 919 7140 _50 1.docx @ 463 9 @ 2 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 10: Fieldbus Terminology
Pos: 11 /Kapitel übersich t/03. System besc hrei bung @ 0\mod_ 1121 421 1500 62_ 501. docx @ 5 07 @ 1 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 11: System Description
Pos: 11 /Sc hweis snaht/ Geräte/ SN D40/3 System besc hrei bung/Run dkörpe r/Sy stemi nteg ration Hardwa re @ 0\mod _11 2652 679 956 2_6.do c @ 3 95 @ 2 3 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 12: Station For Weld Seam Detection
Pos: 14 /Sc hweis snaht/ Geräte/ SN D40/3 System besc hrei bung/Run dkörpe r/Plan ungs information @ 0\mod_ 112 6528 190 453 _501. docx @ 599 @ 2333 333 33 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 13: Important Information For Planning And Operation
For tube diameter and wall thicknesses to be processed, the correct sensor type is determined in the laboratory. Some information for guidance see chapter "Technical Data - Sensors". ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 14 However, the settling time cannot be set arbitrarily small. Following information for orientation: NS12 sensors: T > 0.5 s per 1 mm wall thickness NS9 sensors: Ts > 0.7s per 1 mm wall thickness ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 15 There are no restrictions if the velocity V is within the limits. Important: During the detecting procedure the speed must be constant. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 16 The detection reliability can be adjusted in the SND40 with the parameter "detection grade". The reliability of detection increases with high dB values. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 17 It must therefore be concluded that there are different tube classes. Tubes with clearly detectable weld seams generate high dB values; poorly detectable weld seams generate low dB values. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 18: Important Notes For Machine Manufacturers
Here, the weld seam sensor should not be carrying part of this device. Often, the tube drive is designed so that it forms the tube receptacle. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 19 In special cases, the usage of a mandrel is possible. However, this is to clarify in the conception of a station for weld seam detection with the application laboratory. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 20 • spot providing the length of the tube allows for this ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 21 • point on the outer skin of the tube - exceptions may be clarified with the application laboratory ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 22: Important Notes For Software And Hardware Of The Plant Control
For the best usage of the SND40 the following additions should be made: measurement procedure automatically • measurement procedure with program change • measurement procedure at alternative measuring position • ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 23: Details Of The Db-Value
“weld seam width“. The weld seam width (1…20%) can be individually set for every program. Thus the remaining circumferential area is considered for determining the noise level. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 24 Pos: 16 /Sc hweis snaht/ Geräte/ SN D40/3 System besc hrei bung/Run dkörpe r/Maßnah men zu r Verbe sserung de r Schweis snah t Detekt ion @ 2\mod_1 3420 199 110 02_5 01.do cx @ 10 333 @ 244 444 3 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 25: Measures For Improvement Of Weld Seam Detection
Control process for stability of heat level, heating-up and cooling phases. Tube coating Control process for stability of heat level. Tube handling Avoid scratches and dents during handling and transport. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 26 Pos: 17 /Kapitel übersich t/03. Mon tage @ 0\mo d_11 214 211 7301 5_5 01.do cx @ 50 8 @ 1 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 27: Mounting
(see next picture). The sensor does not need to be pressed onto the tube, the own weight of the sensor is sufficient. Depending on mechanical arrangement, it might be necessary to equip the sensor bracket with springs. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 28 Model: Rubber mounts Type B, (see “technical data”, rubber mounts D=30mm, H=25mm). The rubber mounts are included in the scope of supply. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 29 Pos: 19 /Sc hweis snaht/ Senso ren/N S9/N S9 Zei chnu ng Monta ge Gumm ipuffe r @ 0\mod_ 112 721 2216 218 _50 1.docx @ 574 @ 3 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 30 Pos: 21 /Sc hweis snaht/ Senso ren/Mon tage/EC-So nden/Monta ge der W irbe lst romso nden @ 0\mod_1 143 1091 538 43_ 501.do cx @ 19 19 @ 2 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 31: Mounting Of Eddy Current Probes
Structural irregularities (e.g. holes or grooves) will cause very strong interference signals. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 32: Mounting The Snd40 Control Unit
Rittal CD-ROM "RiGeo" (Part No. SZ 2406.100). issue Febr. 2006. Suitable components such as enclosure couplings, floor mounts, connecting adapters, inclination adapters and support arms are available from the Rittal Company. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 33 Pos: 23 /Komponente n allgeme in/Lee rsei te @ 0\mod _11 6522 331 723 4_50 1.docx @ 234 3 @ @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 34 Pos: 24 /Kapitel übersich t/04. E lektrisc he In stal lation @ 0\mod_ 112 1421 905 234 _501. docx @ 5 09 @ 1 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 35: Electrical Installation
Pos: 26 /Sc hweis snaht/ Geräte/ SN D40/5 E lektrisc he In stal lation/Ne tzan sch lus s @ 0\mod _114 311 3052 859 _50 1.docx @ 193 5 @ 2 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 36: Mains Connection
Pos: 27 /Sc hweis snaht/ Geräte/ SN D40/5 E lektrisc he In stal lation/ SP S Be legung @ 2\mod_ 132 2490 934 838 _501. docx @ 1 027 3 @ 23 3 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 37: Connection Of Plc
* A brown wire might be connected parallel together with a blue wire. This will not affect the proper functionality of the cable, the sensor or the control unit. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 38 Pos: 28 /Sc hweis snaht/ Geräte/ SN D40/5 E lektrisc he In stal lation/Ru ndkörper/ Betriebsa rt Rundkö rpe r @ 0\mod _11 4344 302 142 1_50 1.docx @ 195 3 @ 3 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 39 Pos: 29 /Sc hweis snaht/ Senso ren/E lektrisc he In stalla tion/ Sens oran sch lus s Rundkö rper @ 1\mod_1 193 651 7075 62_ 501.d ocx @ 5 173 @ 2 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 40: Connecting Of Sensor
The wires need to be connected to the assigned connecting terminals. For doing so, the terminal strips can be detached. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 41 Pos: 31 /Sc hweis snaht/ Geräte/ SN D40/5 E lektrisc he In stal lation/ An schl uss plan St reuflu ssse nso ren @ 0\mod _11 291 9387 425 0_5 01.docx @ 806 @ 2 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 42: Connection Schedule - Leakage Flux Sensors
Pos: 32 /Sc hweis snaht/ Geräte/ SN D40/5 E lektrisc he In stal lation/Ru ndkörper/ Ansc hlu sspla n Kombise nso ren @ 0\mo d_11 751 7448 176 5_5 01.docx @ 39 53 @ 2 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 43: Connection Schedule - Combination Sensors
Pos: 33 /Sc hweis snaht/ Geräte/ SN D40/5 E lektrisc he In stal lation/ An schl uss plan W irbe lst romse nso ren @ 0\mod _11 2920 733 165 6_50 1.docx @ 812 @ 2 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 44: Connection Schedule - Eddy Current Sensors And Encircling Coil Systems
Pos: 34 /Sc hweis snaht/ Geräte/ SN D40/5 E lektrisc he In stal lation/ An schl uss plan W irbe lst romso nden @ 0\mod_1 131 6399 457 50_5 01.do cx @ 93 3 @ 2 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 45: Connection Schedule - Eddy Current Probes
Pos: 35 /Sc hweis snaht/ Geräte/ SN D40/5 E lektrisc he In stal lation/P rofib us DP - Ans chlu ss @ 0\mod_1 144 9171 720 46_ 501.do cx @ 20 51 @ 3 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 46 (1 x 2 x0.64 mm², supplier: Lapp) or an equivalent / better cable is suitable. For usage in severely interference loaded environs a separate shielding might be required. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 47 Pos: 36 /Sc hweis snaht/ Geräte/ SN D40/5 E lektrisc he In stal lation/P rofiNe t IO - An schl uss @ 1\mod_ 120 0483 457 781_ 501. docx @ 5 353 @ 3 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 48 Pos: 37 /Sc hweis snaht/ Geräte/ SN D40/5 E lektrisc he In stal lation/CC-Link - An sch lus s @ 4\mod _155 231 802 1739 _50 1.docx @ 460 10 @ 3 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 49 Pos: 38 /Komponente n allgeme in/Lee rsei te @ 0\mod _11 6522 331 723 4_50 1.docx @ 234 3 @ @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 50 Pos: 39 /Kapitel übersich t/05. Kommu nikati on mit der SPS @ 0\mod_ 112 1421 968 312 _501. docx @ 5 10 @ 1 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 51: Communication With The Plc
Comment BIN3.0 -3.7 Not used Only for control units with integrated fieldbus field bus module Available starting with software PM version 12 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 52 Byte.Bit Fieldbus Name Comment BOUT3.0-3.7 Fault identification See fault reporting table (8-bit) Note: For CC-Link assignment see also chapter 4.9.3 "CC-Link Connection". ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 53 The SND40 has 32 programs in the program memory. Program 32 cannot be selected, but it can be used as backup memory. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 54 <Start> button, the PLC has to prepare a tube for measurement rotation and put the sensor on the tube. The pulse length can be adjusted with the parameter " off delay ". ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 55: Output „Ready" Via Fieldbus
Output via Fieldbus only. Only set when unit started up without faults. The pulse length can be adjusted with the parameter "switch-off delay". ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 56 The timing behaviour of the control via the bus corresponds with the information provided in the timing diagrams of the parallel interface. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 57 Fieldbus is connected. Bus online The Fieldbus-interface is in operation. Parameter "Fieldbus is ON and slave address is valid. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 58 At the machine control the SND40 can be identified by this MAC-ID. Settings of bus address and baud rate (depending on fieldbus type): Fig. 33: SND40 Fieldbus address ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 59 The GSD file is supplied on a CD or can be downloaded from the ROLAND ELECTRONIC homepage. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 60 Bit data area: not used System area: Bit 3 = Remote Ready *1) *1) Remote Ready: after Roland SND40 is ready for Data exchange the signal Remote READY is set. If Remote READY is off the Data in the user area are not valid.
Page 61: Monitoring The Inputs / Outputs Of The Control
Switch the signal “IN0 Measurement Start“ to LOW Remove the tube. The time xx depends on the tube diameter, the tube rotation rate and the set transient time. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 62 Pos: 43 /Kapitel übersich t/06. Inbet rieb nahme @ 0\mo d_11 214 219 9989 0_5 01.do cx @ 51 1 @ 1 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 63: Start-Up
Marking for adjusting the sensor aligns with the weld seam. If the tube rotates, the distance remains constant and smaller than the maximum stated in the data sheet ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 64: Menu Tree
Pos: 46 /Sc hweis snaht/ Geräte/ SN D40/7 Inbet rieb nahme/Rundkö rpe r/Grundei nstel lun gen / Sta ndardwerte @ 0\mod_1 165 994 7437 34_ 501.do cx @ 2 427 @ 233 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 65: Basic Settings / Standard Values
Signal gain: Magnetization Rel. magnetic flux [%]: Transient time [ms]: 1500 Switch-off delay [ms]: Indication parameters Picture intervals: not before software version 1.15 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 66 Signal gain: Magnetization Rel. magnetic flux [%]: 1500 Transient time [ms]: Switch-off delay [ms]: Indication parameters Picture intervals: not before software version 1.15 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 67 Pos: 47 /Komponente n allgeme in/Lee rsei te @ 0\mod _11 6522 331 723 4_50 1.docx @ 234 3 @ @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 68 Pos: 48 /Kapitel übersich t/09. Bet rieb @ 0\mod_1 1214 220 240 46_5 01.do cx @ 51 2 @ 1 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 69: Operation
Pos: 50 /Sc hweis snaht/ Geräte/ SN D40/8 Bet rieb/Rundkö rpe r/Messbe trie b @ 0\mod_ 118 647 1822 281 _50 1.docx @ 443 3 @ 2 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 70: Measuring Operation
Pos: 51 /Sc hweis snaht/ Geräte/ SN D40/8 Bet rieb/Rundkö rpe r/Ein ric hten P rog rammauswa hl @ 0\mod _11 689 6159 181 2_5 01.docx @ 246 3 @ 2 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 71: Setup - Program Selection
Pos: 52 /Sc hweis snaht/ Geräte/ SN D40/8 Bet rieb/Rundkö rpe r/Ein ric hten Te stbet rieb @ 0\mod_ 1186 483 245 937_ 501. docx @ 4 463 @ 2 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 72: Setup - Test Operation
Pos: 53 /Sc hweis snaht/ Geräte/ SN D40/8 Bet rieb/Ei nrichte n X/Y-D iagno se @ 0\mod_ 112 860 3820 515 _50 1.docx @ 724 @ 2 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 73: Setup X/Y Diagnosis
Pos: 54 /Sc hweis snaht/ Geräte/ SN D40/8 Bet rieb/Rundkö rpe r/Sta tis tikfunk tion @ 0\mod_1 186 4731 134 37_ 501.do cx @ 4 449 @ 2 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 74: Statistics Function
Pos: 55 /Sc hweis snaht/ Geräte/ SN D40/8 Bet rieb/ Log-Date ien @ 0\mod _11 8666 933 676 5_50 1.docx @ 450 8 @ 3 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 75 Pos: 56 /Sc hweis snaht/ Geräte/ SN D40/8 Bet rieb/Rundkö rpe r/Sys tem-Parame ter @ 0\mod_1 1864 727 391 25_5 01.do cx @ 44 43 @ 2 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 76: System Parameters
Pos: 57 /Sc hweis snaht/ Geräte/ SN D40/8 Bet rieb/ Ände rn von Pa rametern @ 0\mod _11 8666 431 796 8_50 1.docx @ 450 1 @ 3 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 77: Creating And Editing Of Measuring Programs
In the visualisation of the signal there should be 2 weld seam signals visible: Fig. 43: Speed measurement Press the <Start test job> key. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 78: Optimizing The Positioning Of The Weld Seam
Pos: 61 /Sc hweis snaht/ Geräte/ SN D40/8 Bet rieb/Rundkö rpe r/Al lgemei ne Paramete r @ 0\mo d_11 659 9370 165 6_5 01.do cx @ 24 03 @ 2 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 79: General Parameters
Pos: 62 /Sc hweis snaht/ Geräte/ SN D40/8 Bet rieb/Rundkö rpe r/Spe ziel le Paramete r bei W irbe lst rom @ 0\mod_1 1659 938 611 25_5 01.do cx @ 24 15 @ 2 @ 1 from software version 1.15 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 80: Special Parameters For Sensor Signal „Eddy Current
Pos: 63 /Sc hweis snaht/ Geräte/ SN D40/8 Bet rieb/Ei nrichte n Test betrieb X/Y @ 0\mod_ 1129 110 412 093_ 501. docx @ 7 92 @ 2 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 81: Setup - Test Operation X/Y
In this mode the signal is shown two-dimensionally. At the signal type “Y Component” only the vertical signal share is considered. X-share of signal: yellow line. Y- share of signal: green line. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 82 Pos: 64 /Kapitel übersich t/11. Fehle rmeld ungen @ 0\mod_ 112 1422 043 093 _501 .docx @ 513 @ 1 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 83: Fault Messages, Causes And Remedies
Error at data transmission. PM: message error - no STX. Error at data transmission. PM: message – checksum wrong Error at data transmission. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 84 Check fan Note also important instructions in following chapters: 2.5.6 – Reliability of Detection 2.7 – Measures for improvement of Weld Seam Detection ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 85: Troubleshooting At Problems
Pos: 66 /Komponente n allgeme in/Lee rsei te @ 0\mod _11 6522 331 723 4_50 1.docx @ 234 3 @ @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 86 Pos: 67 /Kapitel übersich t/02. Te chni sche Daten @ 0\mod_1 121 421 1198 75_ 501.do cx @ 5 06 @ 1 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 87: Technical Data
For inductive load a coil protection diode is to be used. Otherwise the signal output can be destroyed by the overvoltage when switching the inductive load off. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 88 Pos: 69 /Sc hweis snaht/ Geräte/ SN D40/2 Te chni sche Daten/ Versionen des Auswertegerä tes @ 0\mo d_1 1317 139 6850 2_5 01.do cx @ 94 9 @ 3 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 89 This is a way to avoid unpredictable latencies of the fieldbus communication, which may manifest in visible changes of accuracy positioning. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 90 Pos: 71 /Sc hweis snaht/ Geräte/ SN D40/2 Te chni sche Daten/ SND 40 Tec hnis che Zeic hnun g @ 0\mod _112 920 7623 625 _50 1.docx @ 815 @ 2 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 91: Mechanical Drawing Control Unit Snd40
Mechanical drawing control unit SND40 33.5 All dimensions are in mm. Fig. 46: SND40 Mechanical drawing of the unit (until 2016, May) ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 92 Pos: 72 /Sc hweis snaht/ Senso ren/ Senso rbeze ich nung/ Senso rbe zeich nunge n @ 0\mod _11 2963 825 915 6_50 1.docx @ 865 @ 2 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 93: Designation Of Sensors
Pos: 76 /Sc hweis snaht/ Senso ren/N S9/N S9 S Tec hni sche Da ten @ 0\mo d_1 1212 635 217 34_5 01.do cx @ 56 9 @ 2 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 94: Leak Flux Sensor Ns9S
Pos: 78 /Sc hweis snaht/ Senso ren/N S9/N S9-EC8x 60NF1 0-100- S Tech nis che Da ten @ 0\mod _11 295 5426 234 3_50 1.docx @ 826 @ 2 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 95: Combination Sensor Ns9-Ec8X60Nf10-100-S
Pos: 80 /Sc hweis snaht/ Senso ren/N S9/N S9 Te chn ische Zei chnu ng @ 0\mo d_11 212 637 4440 6_5 01.do cx @ 57 3 @ 3 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 96 Pos: 81 /Sc hweis snaht/ Senso ren/N S9/N S9-EC5x 30NT 10-10 0-S Tec hni sche Daten @ 1\mod_1 237 2987 824 68_ 501.do cx @ 82 83 @ 2 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 97: Combination Sensor Ns9-Ec5X30Nt10-100-S
0.3 … 0.75 mm is permissible range repaired (see also chapter 10 “Maintenance”). ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 98 When using the supplied rubber mounts, the total width of 165mm increases by 50mm (25mm per mount) to 215mm. Fig. 49: Dimensional drawing NS9-EC5x30NT10-100-S NS9-EC5x30NF10-100-S_eng.wmf ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 99: Combination Sensor Ns9Nh-Ec8X18Nt10-100-S
0.3 … 0.75 mm is permissible range repaired (also see chapter 10 “Maintenance”). ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 100 When using the supplied rubber mounts, the total width of 165 mm increases by 50 mm (25 mm per mount) to 215 mm. Fig. 50: Dimensional drawing NS9NH-EC8x18NT10-100S NS9NH-EC8x18NT10-100-S_eng.wmf ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 101: Eddy Current Sensor Ec9-8X60Nt10-100-S
0.3 … 0.75 mm is permissible range repaired (see also chapter 10 “Maintenance”). ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 102: Leakage Flux Sensor Ns12S
Pos: 87 /Sc hweis snaht/ Senso ren/N S1 2/NS12-EC8x8 0NT1 0-100- S Tech nis che Date n @ 0\mod _11 9559 100 140 _501. docx @ 8 47 @ 2 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 103: Combination Sensor Ns12-Ec8X80Nt10-100-S
Pos: 89 /Sc hweis snaht/ Senso ren/N S1 2/NS12 Tec hnis che Zeic hnun g @ 0\mod_ 112 625 5328 000 _50 1.docx @ 584 @ 3 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 104 Pos: 90 /Sc hweis snaht/ Senso ren/N S2 4/NS24 -EC18x 185NT 10-10 0-S Te chni sche Daten @ 0\mod_1 186 991 5219 06_ 501.d ocx @ 4 535 @ 2 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 105: Sensor Ns24-Ec18X185Nt10-100-S
Pos: 91 /Sc hweis snaht/ Senso ren/N S2 4/NS24-EC18x 185N T10-1 00-S Te chn ische Zei chn ung @ 0\mo d_11 869 921 4123 4_5 01.do cx @ 45 40 @ 3 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 106 Pos: 92 /Sc hweis snaht/ Senso ren/N S2 4/NS24-EC30x 185N T10-1 00-S Te chn ische Daten @ 0\mod_ 1188 219 837 453_ 501. docx @ 4 605 @ 22 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 107: Sensor Ns24-Ec30X185Nt10-100-S
Pos: 93 /Sc hweis snaht/ Senso ren/N S2 4/NS24-EC30x 185N T10-1 00-S Te chn ische Zei chn ung @ 0\mo d_11 882 088 0815 6_5 01.do cx @ 45 93 @ 3 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 108 Pos: 94 /Sc hweis snaht/ Senso ren/ Zubeh ör/Net ztei l NT-N S-S/NT-N S-S @ 0\mod_ 118 7332 877 328 _501. docx @ 4 584 @ 3 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 109 Wall-mount enclosure, Aluminum Class of protection: IP65 Dimensions: approx. 330×180×110mm (without sockets) approx. 410×180×110mm (with sockets) Fig. 54: Dimensions of enclosure and mounting holes ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 110 Adjuster for output voltage (behind screw) Cable infeed fitting for supply voltage Control connection assignment (valid from serial number C1211) Fig. 55: Connections and components ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 111 HAN8 plug are wired. Furthermore, a magnetization of at least 29% must be set. Note For operating the power supply NT-NS-S, the cable breakage monitoring must be switched off at the SND40. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 112: Eddy Current Probe Ec12X30It10-100-S
Sleeve Ø12 x 1.5 Stainless steel Ø12 x 1.5 Cable plug order no.: 2277704 All dimensions in mm Ø20 Fig. 57: EC12x30IT10-100-S ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 113: Eddy Current Probe Ec20X25It10-100-S
Pos: 97 /Sc hweis snaht/ Senso ren/EC (Wi rbel st romson den)/EC30x2 5IT 10-10 0-S @ 0\mod_1 1313 688 045 46_5 01.do cx @ 89 8 @ 2 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 114: Eddy Current Probe Ec30X25It10-100-S
Pos: 98 /Sc hweis snaht/ Senso ren/EC (Wi rbel st romson den)/EC12x4 0IRT1 0-100- S @ 0\mod _11 295 5734 496 8_5 01.docx @ 841 @ 2 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 115: Eddy Current Probe Ec12X40Irt10-100-S
Pos: 99 /Sc hweis snaht/ Senso ren/EC (Wi rbel st romson den)/EC4x40 IRF50-40 0-S @ 1\mod_1 224 7430 622 18_ 501.do cx @ 7 623 @ 2 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 116: Eddy Current Probe Ec4X40Irf50-400-S
Pos: 100 /Schweis snah t/Sen sore n/EC (Wirbe lst romso nden)/EC5x3 0IF1 0-100- S @ 0\mod _11 2955 847 3328 _50 1.docx @ 844 @ 2 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 117: Eddy Current Probe Ec5X30If10-100-S
Pos: 101 /Schweis snah t/Gerä te/SN D40/2 Techn isc he Date n/An sch luss schema (al lgemei n) @ 1\mod_ 1224 833 650 000_ 501. docx @ 7 669 @ 3 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 118: Sensor Cable Kns9S
Pos: 103 /Schweis snah t/Kabel/SKN S8 S @ 1\mod _12 186 2857 571 8_5 01.docx @ 726 3 @ 2 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 119: Sensor Cable Skns8S
Pos: 104 /Schweis snah t/Kabel/CECM18 S-G @ 0\mo d_11 292 099 5310 9_5 01.do cx @ 81 8 @ 2 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 120: Sensor Cable Cecm18S-G
Pos: 106 /Schweis snah t/Sen sore n/Zu behör/ Swit ch Box/SSB- SN D40 @ 0\mod_1 147 0784 030 46_ 501.do cx @ 20 77 @ 2333 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 121: Sensor Switch Box Ssb-Snd40
7: Sensor 2 Leakage flux connection 8: Drilling for mounting Ø 5 Ø22 ø 30 x 30 Fig. 68: SSB-SND40 technical drawing ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 122 Fig. 69: SSB-SND40 connecting scheme 9.29.3 PLC supply / control connection scheme 24 VDC 50 mA Fig. 70: PLC supply / control connection scheme ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 123: Sensor Connection Box Scb-Ec-S
Pos: 108 /Schweis snah t/Sen sore n/Zu behör/ Gummi puffer fü r N S9 u nd N S12 @ 0\mod_1 126 527 7189 84_ 501.d ocx @ 5 95 @ 2 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 124: Rubber Mounts For Ns9 And Ns12
Pos: 109 /Schweis snah t/Sen sore n/Zu behör/ Gummi puffer fü r N S24 @ 1\mod_ 123 6777 776 015 _501. docx @ 8 259 @ 2 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 125: Rubber Mounts For Ns24
700 lbs/in. Max. shear travel: 10 mm 0.39 in. Max. shear force: 1200 N 250 lbs Description Compression Shearing Fig. 75: Rubber conditions ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 126 Pos: 110 /Kapite lübe rsi cht/12. Wart ung @ 0\mod_1 121 422 0800 15_ 501.d ocx @ 5 14 @ 1 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 127: Maintenance
Pos: 113 /Schweis snah t/Gerä te/SN D40/1 0 Wa rtun g/Rundkörper/ Lufts palte u nd Ve rs chlei ßgre nzen de r Se nso ren @ 1\mo d_11 926 882 5460 9_5 01.do cx @ 50 73 @ 3 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 128: Regular Wearing And Increased Wearing
Pos: 115 /Schweis snah t/Gerä te/SN D40/1 0 Wa rtun g/Prog ramms tatus / Bet riebs zus tand @ 0\mod_1 131 5475 222 65_ 501.do cx @ 9 23 @ 2 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 129: Program Status / Operational Status
Pos: 117 /Schweis snah t/Gerä te/SN D40/1 0 Wa rtun g/SN D40 Sto re @ 4\mod _15 5446 201 434 3_50 1.docx @ 460 99 @ 2333 444 4 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 130: Snd40Storev2
Backup root directory Folder containing one or more backup directories. Backup directory This folder contains the backup files of a specific backup operation. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 131 2. Restore the system configuration files 3. Restore the program configuration files Note The language of the program interface is in English. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 132 Fig. 78: To start the program press the "Backup" button from the main menu of the SND40 application. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 133 For this, the program displays a dialog window to select the directory; there, the main directory of the USB stick is already selected. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 134 USB stick takes place again; If necessary, observe the instructions in previous chapter “Function Save system and program files”. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 135 SND40 program directory. The sequence of this function largely corresponds to the function "Restore system files" with reference to the program files. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 136: Setting The System Time / Date
Terminate the SND40 program (ESC key on screen keyboard), the Windows desktop then appears. • Click in the left bottom corner of the screen to make the taskbar visible. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 137 Clicking on the Apply key validates the changes. • Go back to the Windows Desktop and choose in the Start menu under „Programs“ the „Command Prompt“. • Enter: ndcucfg ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 138: Calibrating The Touchscreen
At the PC establish Remote connection with Remote Desktop, so that the SND40 can be remote operated. • Terminate SND40 program (ESC key). • Click in the left bottom corner to make the taskbar visible. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 139 Calibrate the display according to the instructions. • After the calibration process close the calibration window and return to the start screen. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 140 Restart the application: Start application SND40_10 Open the Windows Explorer by double click the icon “My Device”. Start application SND40_10 Please execute “FFSDISK”. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 141 • Enter: ndcucfg • Type the following commands and confirm each by pressing „Enter“:: reg save quit The changes are now saved. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 142 Pos: 120 /Kapite lübe rsi cht/11. Techn isc he Unte rlagen @ 0\mod_ 112 1422 102 859 _501. docx @ 5 15 @ 1 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 143: Technical Records
60 s transient time + 5 tube turns Not mentioned inputs / outputs of the interface are not required for parameter programming. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 144 The total duration of the X/Y operation will be determined via key operation by the user. Not mentioned inputs / outputs of the interface are not required for parameter programming. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 145 60 s transient time + 5 tube turns Not mentioned inputs / outputs of the interface are not required for parameter programming. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 146 The total duration of the X/Y operation will be determined via key operation by the user. Not mentioned inputs / outputs of the interface are not required for parameter programming. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 147 Not mentioned inputs / outputs of the interface are not required for measuring. A ”HIGH“ signal at the ”General fault“ output indicates, that the weld seam might not be correctly positioned. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 148 On externally activating the command ”Measuring Start IN0“ the measuring result and status messages will be reported. In the standard configuration High Level = active. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 149 60 s transient time + 5 tube turns Not mentioned inputs / outputs of the interface are not required for parameter programming. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 150 The total duration of the X/Y operation will be determined via key operation by the user. Not mentioned inputs / outputs of the interface are not required for parameter programming. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 151 60 s transient time + 5 tube turns Not mentioned inputs / outputs of the interface are not required for parameter programming. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 152 The total duration of the X/Y operation will be determined via key operation by the user. Not mentioned inputs / outputs of the interface are not required for parameter programming. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 153 Pos: 122 /Schweis snah t/Gerä te/SN D40/1 1 Tech nis che Un terla gen/Se rvice/1. 1 Se rvice @ 0\mod_ 1143 724 440 671_ 501. docx @ 2 017 @ 2 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 154: Service
Pos: 124 /Schweis snah t/Gerä te/SN D40/1 1 Tech nis che Un terla gen/Se rvice/ Serv icefunk tion Remote Desktop @ 0\mod_ 1143 640 608 765_ 501. docx @ 2 001 @ 344 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 155 IP-Address for Remote desktop: 192.168.100.222 Characters within ” “ must be typed in, within < > the designations of keys or buttons are shown. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 156 If the following message is displayed in the Windows command prompt, the function must be activated in Windows (generally staring from Windows Vista): ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 157 The activation of the Telnet Client must be performed here: Fig. 83: Activate the Windows function Telnet-Client step1 Fig. 84: Activate the Windows function Telnet-Client step 2 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 158 Pos: 126 /Schweis snah t/Gerä te/SN D40/1 1 Tech nis che Un terla gen/Se rvice/Kompo nenten taus ch und Nach rüs tung @ 0\mod_ 114 7437 807 187 _501. docx @ 2091 @ 344 4 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 159 Required tools and material: • Mid-size screw driver • Screw driver with hexagon insert, size 5.5 for M3 • 4 spacer bolts M3 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 160 Insert the new module with the same orientation. The pin strip always points towards the unit floor. • Before inserting the module into the socket, take care that on both sides plugs and sockets match. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 161 If the module has been correctly inserted, the fixing holes and the holes of the support bolts match. • Re-fasten the module with the screws and put-on the cable plugs again. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 162 Pos: 127 /Schweis snah t/Gerä te/SN D40/1 1 Tech nis che Un terla gen/Hinwei se zu Hard-u nd Sof tware @ 0\mod_1 1483 960 963 75_5 01.do cx @ 21 63 @ 2 2 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 163: Hints On Hardware And Software Versions
For SND40 units with NETDCU 10 + NETDCU A5: New language Russian 01.01.2016 KM V10-1.06 For SND40 units with NETDCU 10 + NETDCU A5 01.01.2016 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 164 - Reduce the output voltage when using the cable driver: - 0…25KHz = 20 Vss (no reduction) - 50…100 KHz = 17 Vss - 400…800 KHz = 5 Vss ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 165: Other Informations
Pos: 128 /Kapite lübe rsi cht/08. Bes tellda ten @ 0\mo d_11 214 221 5246 8_5 01.do cx @ 51 6 @ 1 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 166 Manual Weld Seam Detection System R4000 SND40 for Tubes, Cans and Drums Technical records B0059001 / Rev. 2.3 Blank Page ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 167: Order Data
Sensor (incl. 8 pcs. rubber mount) for FE tubes; tube diameter 25 - 500 mm NS24-EC30x185NT10-100-S Sensor (incl. 8 pcs. rubber mount) for FE tubes; tube diameter 75 - 1500 mm ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 168: Cables / Accessories
Pos: 132 /Kapite lübe rsi cht/13. An hang @ 1\mod_1 216 3651 524 21_ 501.do cx @ 65 33 @ 1 @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 169: Appendix
Drive without brake or with brake function switched off. changing positioning Wrong weld seam position with constant Check program parameter “Position Offset” offset ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 170 If you are still unable to locate the reason of your problem and you need the support of the manufacturer, please send the filled-out checklist together with the information on the next page to Roland Electronic: ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 171 Pos: 134 /Komponen ten all gemein/E nde des Dokumente s @ 1\mod _12 1336 692 879 6_50 1.docx @ 636 3 @ @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 172 ---------- End of Document ---------- Pos: 135 /Komponen ten all gemein/ Leerseite @ 0\mod_1 1652 233 172 34_5 01.do cx @ 23 43 @ @ 1 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

This manual is also suitable for:

Snd40

Roland R4000 Manual

Quick Links

Related Manuals for Roland R4000

Summary of Contents for Roland R4000

This manual is also suitable for:

Table of Contents