Page 1 Double Sheet Control R1000 series I20 Pos: 1 /Doppelblech/Geräte/I20 Feldbus/Deckblatt/Deckblatt @ 1\mod_1201871696125_501.doc @ 5391 Double Sheet Detector R1000 series I20 with integrated fieldbus interface Inductive principles – microcontroller based Double sided non contact double sheet control of ferrous and non ferrous material 4 exchangeable linearized pairs of sensors for double sheet control of 0.15 –...
Page 2 2015 ROLAND ELECTRONIC GmbH Otto-Maurer-Str. 17 DE 75210 Keltern All rights on this document are at Roland Electronic GmbH. Reproduction (also partly), electronical coverage, translation, transmission to third parties, only with our prior permission. Subject to change without further notice.
Page 3: Table Of Contents
Parameter channel ........................... 81 External I/O control ........................... 88 Fieldbus configuration files ....................... 92 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 4 Exchange of equipment ......................... 149 11.2 Fieldbus configuration files ......................149 11.3 Parameter channel commands ...................... 150 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 5 Other accessories (within scope of delivery) .................. 159 Appendix ............................. 161 13.1 System configuration form ......................161 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 6 Manual Double Sheet Detector R1000-series I20 with integrated fieldbus interface B0060191 / Rev. 1.7 Safety advices Blank page ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 7: Declaration Of Conformity According To Ec Directives
The safety instructions and warnings must be observed. ISO 9001 : 2008 Reg.-no. 5152 QM08 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 8 Manual Double Sheet Detector R1000-series I20 with integrated fieldbus interface B0060191 / Rev. 1.7 Safety advices Blank page ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 9: Safety Advices
Reference to a potential imminent situation, which can result in damage to the product or environs. Note Useful reference to an application or deepening information. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 10: Intended Use
Field bus specific expression Master Scanner Slave ControlNet adapter / node Baud rate Data rate Bus address Mac ID / node address ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 11: Technical Data
In case of inductive load a coil protection diode should be used. Attention Otherwise the signal output could be destroyed by the excess voltage generated by switching the inductive load off. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 12: Versions Of The Control Unit I20
Control unit for front panel mounting, connection of up to 2 sensors, Fieldbus interface I20-2-xx-S-FP Control unit for front panel mounting, connection of up to 4 sensors, Fieldbus interface I20-4-xx-S-FP ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 13: Sensors
* Transmitter ISQ42S and receiver IE42-30S, respectively transmitter IS42-30S and receiver IEQ42S may be also used as a sensor pair. Please refer to chapter 4.3.1 for an example. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 14 The stated measurement ranges are only valid for systems in „Standard“ Note setting. For details refer to chapter 3.2. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 15 The stated measurement ranges are only valid for systems in „Standard“ Note setting. For details refer to chapter 3.2. Ax diagrams for sensors IS / IE42-30GS and ISQ / IEQ42S ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 16 Example: S1: 40 mm S2: 42 mm S3: 39 mm S4: 43 mm All values are within ±10%. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 17: Dimensions Of The Sensors
Manual Double Sheet Detector R1000-series I20 with integrated fieldbus interface B0060191 / Rev. 1.7 Technical data Dimensions of the sensors ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 18: Sensor Cables
SCI20S-GG, SCI20S-GW. Note: If the sensors ISQ/IEQ42FS (with firmly connected cable) are used, this cable must be used for extending the sensor cable. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 19: Scope Of Delivery (Accessories)
The volume of accessories depends on the version of the control unit. It is shown in Chapter 5.2 “Configuration of connectors“. Fig. 6: Accessories, packaged ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 20 Manual Double Sheet Detector R1000-series I20 with integrated fieldbus interface B0060191 / Rev. 1.7 System description Blank page ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 21: System Description
The selections b) - f) are intended as substitution for the mode “Dimension %“ known from the I10K. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 22 The measurement position of the part to be tested must be identical during Teach-In and measurement. • For this application glass turntables are very well suited, magnetic transportation systems are not recommended. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 23: General Hints For Process Reliability
• the pre-magnetization of FE material in case of magnetic transport systems. • the smooth run of the material, with low vibrations ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 24: Control Unit
Optocoupler for direct I/O control via the PLC for fast measurement operations • Software firmware update • Data backup via fieldbus interface or USB interface ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 25: Parameters Of The Control Unit
The “Frequency” is specially designed for the Monitoring Parts for Hardened / Tempered Properties and Materials Mix up. The damping mode is a special application. For details refer to chapter 3.2. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 26 Currently the sensors IS/IE20-30S or IS/IE42-30S and ISQ/IEQ42FS or ISQ / IEQ160S are available. For those sensors characteristic curves for linearization purposes exists. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 27 Selects the method of program selection. If the program is switched frequently, “no” should be selected, otherwise the memory would be loaded with frequent writing cycles and its lifetime would decrease (1.000.000 writing cycles). ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 28 Displays the versions of Software and Hardware as well as the Bus information. Identifies the control unit. This information need to be at hand for telephone support. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 29 Signal Signal range for 2-sheet Upper switching threshold Untere Schaltschwelle Lower switching threshold Lower switching threshold Fig. 9: Visualization of switching thresholds ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 30 Changes the limit values for the lower and upper switching threshold. The values can be entered in %. On these thresholds depend the status signals. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 31 The calibration applies only to the currently selected program. “Teach-In Part B“ The unit calibrates part B to 200%. The calibration applies only to the currently selected program. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 32: Application Examples
2: 1 (sequencer). ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 33 0-sheet The results of the separate sensors are available in the bytes 12-23 (via the Fieldbus) and can be used as required. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 34 6. evaluate result Pr.2 7. select Prog.3 8. measure Pr.3 9. evaluate result Pr.3 10. select Prog.4 11. measure Pr.4 12. evaluate result Pr.4 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 35 - performing the Teach-In at each pair of sensors, a sheet in concordance with the thickness of sheet to be measured later must be used ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 36 If all four pairs of sensors are activated (system parameter “pairs of Note sensors”, each possible combination with only 2 or 3 sensors can be ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 37 3. evaluate result Pr.1 4. select Prog.2 5. measure Pr.2 1,5 mm 1,5 mm 1,8 mm 1,8 mm 6. evaluate result Pr.2 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 38: Tailor Welded Blanks
Program Parameter: Lower threshold Higher threshold 120% Design information regarding transporting velocity 3.8.1 Sensor coverage / Measurement target See chapter 4.3.2 „Measurement target“. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 39 Note measurement results, due to the averaging effect. The setting of the settling time influences the max. transport speed of sheets. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 40: Secondary Magnetic Flux
For details refer to chapter 4.4. By using the “dynamic Teach-In” function, the system considers this influence. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 41: Mounting
Strong vibrations and additional heat can damage the control unit. Attention In case of panel or operator consoles the front panel version should be used. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 42: Dimensions Of The System
Fig. 13: Dimensions of the 2-channel / 4-channel unit in wall mount enclosure A minimum depth of 120 mm is required for connecting the plugs. Note ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 43 Philips head screw M4 DIN 74 All dimensions are in mm. Tolerance: ±0.4 mm Fig. 14: Dimensions of the front panel enclosure -front view ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 44 Fig. 15: Front panel enclosure –head space for cable connections A minimum depth of 120 mm is required for connecting the plugs Note (see figure on next page). ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 45: Mounting Of Sensors
Only then a renewed teach-in of all parameter sets can be avoided. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 46 If the coverage is smaller, then the sheets should be transferred with reduced speed through the sensor gap or measured statically. Precondition is however a constant distance to the sheet edge. Fig. 18: Measurement target ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 47 The sensor cables should not be placed directly adjacent to cables with large interference potential, e.g. power supply cable. This applies especially to longer cable lengths. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 48: Sensor Mounting In Magnetic Conveyors
In order to reduce the disturbing effect of the magnets in dynamic measuring mode, we suggest to mount the receiver at the largest possible distance. As a minimum distance for sensor type IE42-30GS we require 40 mm. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 49 5%. The supply voltage or the supply current of the electromagnets is not be clocked during the measurement, as this can affect the measurement result. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 50 Manual Double Sheet Detector R1000-series I20 with integrated fieldbus interface B0060191 / Rev. 1.7 Electrical installation Blank page ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 51: Electrical Installation
If the whole plug becomes turned, the locking facility and the contact pins will break and the connector will become useless. Never misuse parts of a connector as holder for mounting the counterpart. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 52: Configuration Of Connectors
(For power consumption see 2.1 “Technical data control unit I20” Attention Pin 1 (+24 VDC) must not be connected with operation earth. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 53 Linie B Pin 5 Shield/Earth View: View: plug side plug side Suppliers / types / notes: Binder, type 715 (B-coded) and others ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 54 CAN High Pin 5 CAN Low View: View: plug side plug side Suppliers / types / notes: Binder, type 715 (B-coded) and others ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 55 Pin 4 CAN_H Pin 5 CAN_H View: View: plug side plug side Suppliers / types / notes: Binder, type 715 (B-coded) and others ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 56 Pin 2 Pin 3 Pin 4 Pin 5 View:plug side View:plug side Suppliers / types / notes: Binder, type 715 (A-coded) and others ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 57 Internal at enclosure (common) Pin 7 is connected with pin 6 of connection A. Note Pin 1 is connected with pin 7 of connection A. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 58 Transmitter 2 Pin 6 Receiver 1 View: Pin 7 Receiver 2 Plug side Suppliers / types / notes: ODU, Mini-Snap, Series K ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 59: Connecting Diagram - Examples
Cable socket 227603 2 Cable socket 2276032 IE...GS IS...GS Sender Empfänger ISQ...S Transmitter Receiver IEQ...S Fig. 23: I20 with one sensor pair ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 60 Cable socket 2276032 Transmitter Receiver IE...GS IS...GS Sender Empfänger ISQ...S Transmitter Receiver IEQ...S Fig. 25: I20 with one sensor pair and cable extension SCI20S-GG-TE ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 61 B0060191 / Rev. 1.7 Electrical installation 5.3.2 Connecting diagram I20-4 with four sensor pairs Fig. 26: I20-4 with four sensor pairs ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 62 Manual Double Sheet Detector R1000-series I20 with integrated fieldbus interface B0060191 / Rev. 1.7 Blank page ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 63: Communication With The Plc
The messages are regularly updated and enhanced. It is therefore Note possible that there are deviations to the messages described here. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 64: Data Transmission Communication
Byte OUT 23 <– The R1000 is controlled by the process channel and via the parameter channel all systems and program data are accessible. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 65: Process Channel
Control signal sensor 4 OUT 22 Measuring value, thickness sensor 4 High Byte OUT 23 Measuring value, thickness sensor 4 Low Byte ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 66 If only the 1-sheet is present, then the “summary output“ is 1-sheet • Otherwise the “summary output“ is 0-sheet If the results of individual sensors are required, then interrogate bytes 12-23. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 67 Teach-In 2-sheet sensor 2 17.5 17.6 17.7 Teach-In Range sensor 2 1), 2), 3), 4) Footnotes see chart “Byte 21 to 23” ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 68 Teach-In 1-sheet sensor 3 20.4 Teach-In 2-sheet sensor 3 20.5 20.6 20.7 Teach-In Range sensor 3 2), 4) Footnotes see chart “Byte 21 to 23” ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 69 In the following timing diagrams all outputs and inputs via the bus are Note designated as BOUT and BIN, in contrast, the opto coupler interface uses OUT or IN. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 70 These timing periods can vary with different transmission rates and bus systems. The cycle time of the PLC has not been taken into account. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 71 In case of “Function fault“ = 1 “Function result“ will sometimes remain at 0. The status of the 0-,1-,2-sheet and warning outputs are updated via the Fieldbus (BOUT) with a refresh rate of 6 ms. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 72 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 … … … … … … … … … not used ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 73 The cycle time of the PLC has not been taken into account. In case of “Function fault“ = 1 “Function result“ will sometimes remain at 0. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 74 The cycle time of the PLC has not been taken into account. In case of “Function fault“ = 1 “Function result“ will sometimes remain at 0. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 75 The cycle time of the PLC has not been taken into account. In case of “Function fault“ = 1 “Function result“ will sometimes remain at 0. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 76 The cycle time of the PLC has not been taken into account. In case of “Function fault“ = 1 “Function result“ will sometimes remain at 0. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 77 The cycle time of the PLC has not been taken into account. In case of “Function fault“ = 1 “Function result“ will sometimes remain at 0. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 78 The cycle time of the PLC has not been taken into account. In case of “Function fault“ = 1 “Function result“ will sometimes remain at 0. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 79 The cycle time of the PLC has not been taken into account. In case of “Function fault“ = 1 “Function result“ will sometimes remain at 0. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 80 The cycle time of the PLC has not been taken into account. In case of “Function fault“ = 1 “Function result“ will sometimes remain at 0. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 81: Parameter Channel
If the parameter channel is open then it is not possible to issue control commands via the process channel or via inputs on the keyboard. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 82 0001 = Read parameter 0010 = Write parameter 0100 = Open parameter channel 1000 = Close parameter channel 00000000 = Reset parameter channel ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 83 The checksum of bytes 1 - 6 is calculated and the least significant byte of the result is inserted into byte 7. The least significant byte of the result is registered as a checksum in byte 7. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 84 If the checksum is correct then the closing of the parameter Note channel is always executed. A set collision bit is thereby deleted. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 85 If writing cannot be executed, the collision bit is et. In place of the Note application data a fault number is transmitted, see section “6.4.8 Reset faulty access“. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 86 If necessary the collision bit can be reset by the service “Close Note parameter channel“ and by the service “Reset parameter channel“. However the parameter channel is thereby closed. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 87 Open, if necessary, the parameters channel again and read the internal program parameter (1-11) of the selected programs and store the data backup in the PLC. Then close the parameters channel again. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 88: External I/O Control
If the external outputs or inputs are used, then the supply voltage for Attention the outputs / inputs needs to be connected. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 89 The signal will also be activated if measurements without a sheet Note (measurement value below 80%) are performed. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 90 “ENABLE“, see section “6.5.1 Signal ENABLE“. In case of “Function fault“ = 1 “Function result“ will sometimes remain at 0. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 91 In case of “Function fault“ = 1 “Function result“ will sometimes remain at 0. The status of the 0-,1-,2-sheet and warning outputs are updated via the Fieldbus (BOUT) with a refresh rate of 6 ms. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 92: Fieldbus Configuration Files
Error in Parameter Data Red, flashing (4 Hz) Error in initialization of the PROFIBUS communication ASIC Red, flashing (8 Hz) Watchdog timeout (internal error) ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 93 LED 4 Module No connection has been opened Owned Red, flashing (1 Hz) A connection has been opened towards the module ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 94 Auto Baud in progress Major fault Red, flashing Minor fault Alternating Device self-test in progress Red / Green LED 4 --- Not used ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 95 Warning limit reached Red, double flash Error Control Event Red, triple flash Sync Error LED 4 POWER Module not powered Green Module powered ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 96 Red, 3 flashes No Stations Name or no IP-Address assigned Red, 4 flashes Internal error No power or not initialized LED 4 --- ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 97 Parameter channel (see Chapter 6.4) *1) Remote Ready: after Roland R1000 is ready for Data exchange the signal Remote READY is set. If Remote READY is off the Data in the user area are not valid. By pressing the key “DOWN”, status indicators are shown on the display.
Page 98 Red / Green LED 4 Activity Green, flashing The activity led flashes green each time a packet Status is received or transmitted ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 99 LED 2 BA Green Bus active LED 3 RD Yellow Remote-Bus disabled LED 4 TR Green PCP-communication active. Hold time = 500 ms ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 100 Manual Double Sheet Detector R1000-series I20 with integrated fieldbus interface B0060191 / Rev. 1.7 Start-up Blank page ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 101: Start-Up
It shows the type of system and the software version. After the control unit is fully operational, the Start screen is replaced by the operations screen. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 102: Operation
Selects a parameter for changing and confirming the change Enter Activates the menu level, for deleting a fault message and exiting the menu level. Menu ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 103: Configuration Menu
Data backup via virtual RS232 (USB) 7.11 Updating the firmware of the system Firmware update Fig. 45: Main structure of configuration menu ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 104 – static all / single – no Teach-in 2-sheet – dynamic all / single – static all / single Fig. 46: Sub structure „program parameters“ ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 105 Deviation distance Indication Sensors distance mm – mm – inch – no Control sensors – yes Fig. 48: Sub structure „system adjustment“ ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 106 / thickness range Diagnostic scheduled Compensation factor versions of Software, Hardware-Proc.-board, Hardware-Analog-board, System info Bus information Fig. 49: Sub structure „system parameters“ ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 107: General Information Regarding The Configuration
In the base menu the LED of the fieldbus coupler is displayed when Note pressing the DOWN key. The meaning is contained in the fieldbus specific documentation on the CD. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 108: Changing, Setting-Up Or Checking The Configuration
If no key is pressed for five minutes (while in the menu level), then the program changes to the measurement mode. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 109 The input of the password can be aborted by pressing the MENU button. A fault is generated if PLC commands are executed while entering the Note password or changing parameters. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 110: Program Parameters
Teach-In. A change of the nominal thickness deletes the values Note determined during Teach-In. A new Teach-In is required. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 111 Fig. 58: Adjusting the lower limit Value range: between 100% and 180% of the nominal value, with simultaneously displaying the absolute limit value. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 112 The position of the sheet for Teach-In for 1-sheet must match with Note the position in measurement operation. Otherwise the measurement result can become faulty. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 113 The system will perform a punctual Teach-In for 2-sheet. • dynamic: The double sheet with nominal thickness is moved through the sensor gap while performing the Teach-In for 2-sheet. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 114 After the Teach-In for 2-sheet the following message is shown: Program Parameter: 9 Teach-In 2-sheet finished push ENTER Fig. 67: Teach-In finished ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 115 A change deletes the values determined during the Teach-In and Note therefore requires a new Teach-In. Program parameter 4: not available ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 116 In general, the „desired value“ should be set such that it fits the transportation speed and the sheet length. • Fast transportation and short sheets require shorter measurement times ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 117 The Part A must be moved through the sensor gap in mid position. With the ENTER key the measurement value will be stored. After the Teach-In for Part A the following message is shown: ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 118 (positive) or respectively with the smallest value (negative) can be determined (depending on the application). The Teach-In for part B is completed by pushing the Enter Key. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 119 After the Teach-In for Part B the following message is shown: Program Parameter: 9 Teach-In part B finished push ENTER Fig. 81: Teach-In finished ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 120: Adjustment Parameters
When the zero adjust is completed, the following message appears: Adjust Parameter: Zero adjust Fig. 84: Zero adjust successfully completed The zero adjust is now completed. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 121 The sensors are checked for correct wiring / allocation. In case of fault-free test result „Sensor control OK“ will be shown. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 122: System Parameters
The measurement range can be determined in the sensor diagram for the Note respective sensor (see chapter 2.3 “Sensors”). For explanation of “System type” see chapter 3.2. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 123 • DeviceNet: 0 - 63 • CanOpen: 1 - 127 • ProfiNet IO: • CC-Link: 1 – 63 • EtherNet/IP: • EtherCAT: ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 124 ControlNet: ----- DeviceNet: 125/250/500/kBit CanOpen: 10/20/50/125/250/500/800/1000 kbps ProfiNet IO: ---- CC-Link: 125/625kbps 2,5/5/10Mbps EtherNet/IP: – – EtherCAT: – – Interbus: 500 kbits/s ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 125 System parameter 10: Determining a password. System Parameter: 10 set password I20 0000 Fig. 103: Determining a password The factory setting of the password is “0000”. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 126 This time will be used if the existing settling time is lost due to deletion of the program parameters and a usable setting is no longer available. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 127 This also applies for the outputs 0-1-2-Warning. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 128 The output “Enable“ is not affected thereby. Note System parameter 18: Setting the method of program selection. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 129 Here the external adjust, which is possible via fieldbus with the signals “Teach-In“ and “zero adjust“, can be deactivated / activated. Possible choices: • • ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 130 This parameter is split into 4 groups: Internal Fieldbus information (here not relevant, thus not shown) Parameter channel IN/OUT Process channel OUT Process channel IN ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 131 This system parameter is used for the equipment diagnostics and should not be changed by the user. System Parameter: 25 diagnostics Fig. 118: Diagnostic factors (fixed) ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 132: Data Backup
Abb. 121: Status of data backup For backup of data, the upper USB slot on the front panel must be used. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 133: Firmware Update
The update will then be executed via the RPP7 software. For operating the RPP7 software please refer to chapter 10, “Maintenance”. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 134 Manual Double Sheet Detector R1000-series I20 with integrated fieldbus interface B0060191 / Rev. 1.7 Operation Blank page ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 135: Operation
Selects a parameter for changing and confirms the change Enter Activates the menu level, for deleting a fault message and exiting the menu Menu level. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 136: Entering A Measurement Program
Adjust lower limit (“low“) to 80% (default setting) Adjust upper limit (“up“) to 120% (default setting) Perform a Teach-In Return into the measurement mode with the MENU key ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 137: Zero Adjust (After Sensor Exchange)
Return to the measurement mode with the MENU key The exact Teach-In procedure is described in the chapter “Program parameters” – “Teach-In". ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 138 Manual Double Sheet Detector R1000-series I20 with integrated fieldbus interface B0060191 / Rev. 1.7 Fault messages, causes and remedies Blank page ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 139: Fault Messages, Causes And Remedies
Fieldbus operation / parallel IO inputs • Sensor test • Teach-In / Zero adjust • Sensors / sensor cables • Hardware • Operating voltage • Other faults ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 140: Faults Concerning Memory
Several System parameters are not realistic. Check all system parameters and store anyone of them. By this action all parameters will then be saved. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 141: Faults Concerning Usb Data Transmission (Virtual Rs232)
(e.g. Teach-In or Measurement start). The change of system or program parameter is not Close the parameter channel. possible because the parameter channel is open. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 142: Faults Concerning Fieldbus Interface
Sensor distance Sensor 3 increased since zero adjust. Sensor distance Sensor 4 decreased since zero adjust. Sensor distance Sensor 4 increased since zero adjust. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 143: Faults Concerning Teach-In / Zero Adjust
Call Roland service / exchange the system. Internal fault SPI-BUS Call Roland service / exchange the system. Internal voltage is missing. Call Roland service / exchange the system. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 144: Faults Concerning Supply Voltage
Unknown error or error description is included in a newer • Contact Roland Electronic Service Department. manual. • Request for newer manual. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 145: Maintenance
“System configuration“ in the chapter 13 “Appendix“, should be used during the new start-up. If this form is not available, the information must be retrieved from the equipment documentation. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 146: Replacement Of Fuses
Connect only one Roland device to a PC. • The drivers are included on the CD. • Switch the device to backup mode (For details refer to chapter 7.10). ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 147: Firmware Update Via Usb Interface
1 pair of sensors, if the sensors are exposed to excessive stress. Sensors: Whether a spare control unit should be kept in inventory has to be decided on individual basis. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 148 Manual Double Sheet Detector R1000-series I20 with integrated fieldbus interface B0060191 / Rev. 1.7 Technical records Blank page ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 149: Technical Records
The I20 offers new configuration features (see also 7.9). 11.2 Fieldbus configuration files The configuration files for the respective fieldbus systems can be found on the enclosed CD. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 150: Parameter Channel Commands
00000000 00000000 00000000 00000000 checksum (Reserve) progr. para. 12 Read internal 0H110001 00010010 00000000 00000000 00000000 00000000 checksum (Reserve) progr. para. 13 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 151 (Reserve) progr. para. 12 Answer internal 0H110001 00010010 internal value internal value internal value internal value checksum (Reserve) progr. para. 13 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 152 13 Attention: The program parameters of the respective program will only be stored in the I20 upon writing of program parameter 13. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 153 00000000 00000000 00000000 checksum System type para. 23 Read sys. 0H110001 11111111 00011000 00000000 00000000 00000000 00000000 checksum Software version para. 24 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 154 System type para. 23 Answer sys. Value high Low Byte 0H110001 11111111 00011000 00000000 00000000 checksum 1-... Software version para. 24 Byte 16Bit ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 155 16Bit Attention: The system parameters of the respective program will only be stored in the I20 upon writing of system parameter 24. ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 156 Manual Double Sheet Detector R1000-series I20 with integrated fieldbus interface B0060191 / Rev. 1.7 Order data Blank page ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 157: Order Data
Control unit for front panel mounting, I20-2-CC-S-FP data backup via CC-Link or USB port 4 channels, for max. 4 pairs of sensors of the same type I20-4-CC-S-FP ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 158: Sensors
Sensor receiver in cubical enclosure with 36 mm installation height, mounting M4 screws, IEQ160S without cable, with sensor plug for sensor cable connection ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 159: Cables
Replacement cable for USB connection to the PC, 1.8 m length, for data backup 2279066 Software for data backup and firmware update RPP7 ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 160 Manual Double Sheet Detector R1000-series I20 with integrated fieldbus interface B0060191 / Rev. 1.7 Appendix Blank page ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 161: Appendix
24V PLC monitoring: ( ) yes ( ) no ( ) no External adjust: ( ) yes Compensation level: ( ) 0 System version: ( ) __________________ ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...
Page 162 Manual Double Sheet Detector R1000-series I20 with integrated fieldbus interface B0060191 / Rev. 1.7 Appendix ---------- End of Document ---------- ROLAND ELECTRONIC GmbH · Otto-Maurer-Str. 17 · DE 75210 Keltern · Phone +49 (0)7236-9392-0 · Fax +49 (0)7236-9392-33...

This manual is also suitable for:

L20

Roland R1000 Series Manual

1 Safety Advices

2 Technical Data

3 System Description

4 Mounting

5 Electrical Installation

6 Communication with the PLC

7 Start-Up

8 Operation

9 Fault Messages, Causes and Remedies

10 Maintenance

11 Technical Records

12 Order Data

13 Appendix

Quick Links

Need help?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Roland R1000 Series

Summary of Contents for Roland R1000 Series

This manual is also suitable for:

Table of Contents