Chrysler DODGE D150 1993 Service Manual page 1059

G360 TRANSMISSION OVERHAUL

FIFTH-REVERSE

Fig. 19 Removing Fifth-Reverse Snap Ring And

Blocker Ring

(4) Remove reverse gear and fifth-reverse synchro

assembly (Fig. 20). Use two large, flat-blade screw

drivers to pry components up and off mainshaft

splines (Fig. 20). If gear and synchro proves difficult

to remove, use a press and bearing splitter for re

(5) Remove reverse gear bearing from gear or out

FIFTH-REVERSE

Fig. 20 Reverse Gear And Fifth-Reverse Synchro

(6) Remove first gear snap ring (Fig. 21).

(7) Remove first gear (Fig. 22). Use shop press and

two press plates to press gear off shaft. Have helper

hold output shaft while removing gear.

(8) Remove first gear bearing from gear or output

(9) Mark position of 1-2 synchro assembly for in

stallation reference. Then remove synchro assembly

from output shaft (Fig. 23).

(10) Remove pilot bearing, 3-4 synchro assembly

and third gear as a unit. Use suitable size bearing

splitter type remover tool, press tool and hydraulic

Fig. 21 First Gear Snap Ring Removal

Fig. 22 First Gear Removal

(NOTE POSITION

BEFORE REMOVAL)

Fig. 23 Removing 1-2 Synchro

shop press to remove these components (Fig. 24). P o

sition remover tool j a w s under t h i r d g e a r for re

moval purposes. Also h a v e helper support a n d

hold assembly during removal.

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