Chrysler DODGE D150 1993 Service Manual page 1222

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TRANSMISSION OVERHAUL—36RH/37RH 21 - 221
(3) Align and install separator plate on transfer
plate (Fig. 94).
(4) Verify rear clutch check ball position before se­
curing separator plate (Fig. 95). Ball should be visi­
ble in fifth orifice at lower right side of separator
plate as shown.
(5) Install stiffener plate on separator plate. Then
secure separator and stiffener plates to transfer plate
with short attaching screws. Tighten screws to 4 Nnn
(35 in. lbs.) torque.
1/4" DIAMETER
CHECK BALLS
TRANSFER
PLATE
SEPARATOR
PLATE
J9121-83
Fig. 94 Installing Separator Plate—36RH/37RH
f ^ - ^ . ) REAR CLUTCH-
J9121-53-
Fig. 95 Verifying Rear Clutch Check Ball
Position-36RH/37RH
(6) Position valve body so internal passages and
check ball seats are facing upward. Then install
check balls in valve body (Fig. 96). There are a total
of 7 check balls. Single large check ball has a diam­
eter of approximately 11/32 inch. Remaining 6 check
balls have a diameter of approximately 1/4 inch.
(7) Align and install transfer/separator plate as­
sembly on valve body (Fig. 97). Install screws attach­
ing transfer plate to valve body. Tighten screws
alternately and in a diagonal pattern to 4 Nnn (35
in. lbs.) torque.
(8) Assemble regulator valve line pressure plug,
sleeve, throttle plug and spring (Fig. 98). Insert as­
sembly in valve body and install end plate. Tighten
end plate screws to 4 Nnn (35 in. lbs.) torque.
(9) Install 1-2 and 2-3 shift valves and springs
(Fig.
98).
11/32" DIAMETER
CHECK BALL
J9121-84
Fig. 96 Correct Position Of Valve Body Check
Balis-36RH/37RH
TRANSFER PLATE/
SEPARATOR PLATE ASSEMBLY
VALVE
BODY
J9121-85
Fig. 97 Installing Transfer Plate On Valve
Body-36RH/37RH
(10) Install 1-2 shift control valve and spring (Fig.
98)
(11) Assemble 3-2 downshift housing (Fig. 92). In­
stall throttle plug, limit valve and spring and secure
in housing with retainer.
(12) Position shift valve end plate on 3-2 downshift
housing. Then align housing and end plate on valve
body. Carefully compress shift valve springs and in­
stall screws t h a t secure housing and end plate to
valve body (Fig. 91). Tighten screws to 4 Nnn (35 in.
lbs.) torque.
(13) Install shuttle valve as follows.
(a) Insert shuttle valve in bore.
(b) Insert plastic guides in shuttle valve second­
ary spring.
(c) Install secondary spring on end of valve.
(d) Hold shuttle valve in place.
(e) Compress secondary spring and install E-clip
in groove at end of shuttle valve. Verify t h a t
spring and E-clip are properly seated before pro­
ceeding.
(14) Install shuttle valve cover (Fig. 99) and cover
screws to 4 Nnn (35 in. lbs.) torque.
(15) Install 1-2 and 2-3 valve governor plugs. Then
install shuttle valve primary spring and throttle plug
(Fig. 99).