Chrysler DODGE D150 1993 Service Manual page 1405

23 - 22 BODY COMPONENTS
•
INSTALLATION
(1) Apply an appropriate adhesive/sealant to the
waterdam.
(2) Position the waterdam on the door inner panel.
Press it inward to attach it to the inner panel.
(3) Position the trim panel on the door inner panel.
Press inward around the edge of the panel to attach
the retainers to the inner panel holes.
(4) Install the trim panel lower screws. Tighten
the screws to 4 N»m (35 in. lbs.) torque. Install the
cover plugs.
(5) Install the:
• Inside release handle bezel
• Inside latch release handle
• Window glass regulator handle
• Power switch housing
When the w i n d o w is closed the w i n d o w regu­
lator handle should b e installed in the horizontal
position with k n o b forward.
GLASS
U-NUT
W I N D O W
REGULATOR'
HANDLE
TRIM
PANEL
DOOR
J9123-404
Fig. 1 Window Glass Regulator Handle
COMPLETE DOOR
REMOVAL
(1) For doors equipped with a power window,
power door lock, and radio speaker, remove the door
trim panel and waterdam. If necessary, refer to the
removal procedure.
(2) Disconnect the component wire harness from
the main wire harness. Remove the main wire har­
ness retainer from the door panel. Remove the main
wire harness from the door.
(3) Support the door with a padded floor jack.
(4) Remove the door hinge bolts from the cowl. Re­
move the floor jack and the door from the vehicle.
(5) If equipped, retain the door hinge shims for
proper installation.
INSTALLATION
(1) If a replacement front door is being installed,
coat the door interior with anti-corrosion wax. Also,
seal the door hem flange with sealant.
SPACER
INNER
LATCH
RELEASE
HANDLE
TRIM
PANEL RETAINER SCREW PLUG
W I N D O W
REGULATOR
HANDLE J9123-382
Fig. 2 Door Trim Panel Removal/Installation
AIR
EXHAUST
LOUVER
(UPPER)
DOOR
OUTER
PANEL
BEZEL
WATER
DAM
f
AIR
EXHAUST
LOUVER _
RIVET (LOWER) ^
DOOR
INNER
PANEL
J9123-399
Fig. 3 Door Waterdam
(2) Before installing a replacement door, as appli­
cable, transfer:
• Window glass and regulator
• Electric motors
• Key lock cylinder
• Latch release handles
• Trim panel
• Remaining components to the replacement door.
If necessary, refer to the applicable removal/instal­
lation procedures.
(3) Lubricate the hinges with engine oil.