Chrysler DODGE D150 1993 Service Manual page 1034

NV4500 TRANSMISSION OVERHAUL

Fig. 114 Installing Weights In 1-2 Synchro Hub

Fig. 115 Installing Weight Retainer Springs In 1-2

fits one way and will easily slide onto hub when

long slot in sleeve, aligns with long shoulder on

hub (Fig. 116).

(e) Place wood blocks under hub t h a t will raise

hub about 3.5 cm (1-3/8 in.) above surface of work

bench. Then allow sleeve to drop down on h u b (Fig.

(f) Install springs and struts in hub (Fig. 117).

Use lots of petroleum jelly to hold them in place.

Then compress struts with your fingers and move

sleeve upward until struts are started in sleeve.

Verify t h a t struts are engaged in sleeve before pro

(g) Turn synchro assembly upright. Then move

sleeve into neutral position on hub and work struts

into sleeve at same time. Be sure struts are seated

and springs are not displaced during assembly.

Fig. 116 installing 1-2 Synchro Sleeve On Hub

SPRINGS (4 EACH)

Fig. 117 Installing 1-2 Synchro Struts And Springs

(23) Install first speed stop ring in 1-2 synchro hub

and sleeve (Fig. 118). Be sure stop ring is fully

seated and engaged in hub and sleeve.

Fig. 118 Installing First Speed Stop Ring In Synchro

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