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Chrysler DODGE D150 1993 Service Manual page 785

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11 - 26
EXHAUST SYSTEM AND INTAKE MANIFOLD
condenser and sealing plate assembly away from
the charge air cooler (intercooler).
Fig. 34 Condenser and Charge Air Cooler
(Intercooler)
(4) Remove the inlet and outlet ducts from the
charge air cooler (intercooler)—(Fig. 35).
(5) Remove the charge air cooler (intercooler) bolts.
Pivot the charge air cooler (intercooler) forward and
up to remove.
INSTALLATION
(1) Position
the
charge
air
cooler
(inter­
cooler)—(Fig. 34). Install the bolts and tighten to 2
N-m (17 in. lbs.) torque.
Fig. 35 Charge Air Cooler (Intercooler) Ducts
(2) Install the inlet and outlet ducts to the charge
air cooler (intercooler)—(Fig. 35). With the clamps in
position, tighten the clamp n u t to 8 N-m (72 in. lbs.)
torque.
(3) If the vehicle is equipped with air conditioning,
install the condenser as follows:
(a) Position the condenser and sealing plate as­
sembly onto the charge air cooler (intercooler)
studs. Install the nuts and tighten.
(b) Connect the halves of the sealing plate (Fig.
34). Install the bolt and tighten.
(c) Charge the air conditioning system (refer to
Group 24, Heating and Air Conditioning for the
proper procedures).
(4) Install the front support bracket (Fig. 34). In­
stall and tighten the bolts.
(5) Install the grille (refer to Group 23, Body for
the proper procedure).

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