Chrysler DODGE D150 1993 Service Manual page 1011

21 - 10 NV4500 TRANSMISSION OVERHAUL
SPECIAL TOOL
6 4 5 9
SPECIAL TOOLS
6444-3 (3 REQD.)
THRUST
WASHER
PIN
THRUST
WASHER
(CONE SHAPED)
J9221-98
J9221-100
Fig. 18 Countershaft Rear Bearing Thrust Washer
Removal
(11) Remove mainshaft fifth gear with Puller Tool
Set 6444 as follows:
(a) Position first Puller J a w 6459 on gear (Fig.
19).
nr
m
Fig. 20 Seating Puller Flange In First Puller Jaw
SPECIAL TOOL
6 4 4 4 - 8
J9221-101
Fig. 21 Installing Retaining Collar Over Puller Jaws
SPECIAL TOOL
6444-8
1 MAINSHAFT
J9221-99
Fig. 19 Installing First Puller Jaw On Mainshaft Fifth
Gear
(b) Assemble Puller Flange 6444-1 and Puller
Rods 6444-3 (Fig. 2 0 ) .
(c) Slide assembled puller flange and rods onto
output shaft. Then seat flange in notch of puller
jaw (Fig.
2 0 ) .
(d) Position second Puller J a w 6459 on gear and
in notch of puller flange (Fig. 21).
(e) Slide Retaining Collar 6444-8 over puller
jaws to hold them in place (Fig. 21).
(f) Install Puller and Bolt 6444 on puller rods.
Then secure puller to rods with retaining nuts (Fig.
22).
SPECIAL TOOL
6 4 5 9
SPECIAL TOOL
6 4 4 4
MAINSHAFT
SPECIAL TOOL
6444-3
HOLDING
W R E N C H
J9221-190
Fig. 22 Removing Fifth Gear From Mainshaft Splines
(g) Tighten puller bolt to remove gear from shaft
splines (Fig. 22).