Chrysler DODGE D150 1993 Service Manual page 1010

NV4500 TRANSMISSION OVERHAUL 21 - I
SPECIAL FIFTH
RATCHET
WRENCH J9221-92
Fig. 13 Removing Mainshaft Fifth Gear Nut From
Shaft Threads
FIFTH NUT
Fig. 14 Mainshaft Fifth Gear Nut And Washer
Removal
(5) Remove roll pins t h a t secure countershaft fifth
gear shift fork to shift rail with pin punch (Fig. 10).
Roll p i n s a r e d r i v e n o u t from b o t t o m o f fork a n d
n o t from t o p .
(6) Remove fifth gear shift fork and sleeve as as­
sembly (Fig. 15). Remove fork by tapping it off rail
with plastic mallet. L e a v e sleeve e n g a g e d in fork
o r n o t e p o s i t i o n o f sleeve for a s s e m b l y refer­
e n c e .
(7) Remove countershaft fifth gear and hub assem­
bly (Fig. 16).
(8) Remove countershaft fifth gear needle bearing
assemblies (Fig. 17).
(9) Remove cone shaped rear bearing thrust
washer from end of countershaft (Fig. 18). Note posi­
tion of washer for assembly reference. Also note t h a t
PLASTIC FIFTH
Fig. 15 Fifth Gear Shift Fork And Sleeve Removal
Fig. 16 Removing Countershaft Fifth Gear And
Synchro Hub Assembly
washer bore has notch for locating pin.
(10) Remove and retain thrust washer locating pin
from countershaft (Fig. 19).
Fig. 17 Countershaft Fifth Gear Needle Bearing
Removal