Chrysler DODGE D150 1993 Service Manual page 714

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5.9L (DIESEL) ENGINE 9 - 109
(5) Raise the rear of the transmission and engine
SLIGHTLY.
(6) Remove the mounting bolts and nuts. Remove
the washers, sleeves and insulators (Fig. 6).
(7) The plate and strut will be removed as a unit.
Remove t h e bolts, washers and nuts (Fig. 6).
J9109-150
Fig. 6 Rear Engine Mount—4WD
INSTALL A TION—4 WD
(1) Assemble the plate and the strut (Fig. 6).
Tighten the nuts to 240 N-m (150 ft. lbs.) torque.
(2) Install the plate and strut assembly to the rail
with the insulators, sleeves, washers and mounting
bolts (Fig. 6). Tighten the nuts to 240 N-m (150 ft.
lbs.) torque.
(3) Lower the rear of the engine and transmission
until the transfer case aligns with the holes in t h e
plate and the strut.
(4) Install the nuts to the transfer case to plate
bolts and to the transfer case to strut bolts (Fig. 6).
Tighten the nuts to 240 N-m (150 ft. lbs.) torque.
(5) Remove the transmission jack.
(6) Install the skid plate.
(7) Lower the vehicle.
ENGINE ASSEMBLY
REMOVAL
(1) Disconnect the electrical connection into the
hood. Scribe the hood hinge bolt locations and re­
move the hood (Fig. 7).
(2) Disconnect the battery cables and remove the
battery.
(3) Drain the coolant from the cooling system (re­
fer to Group 7, Cooling System for the proper proce-
Fig. 7 Scribe Hood Hinge
dures). DO NOT waste reusable coolant. If the
solution is clean, drain the coolant into a clean con­
tainer for reuse.
(4) Disconnect the radiator hoses. Remove the fan
shroud, fan/fan clutch assembly and radiator (refer to
Group 7, Cooling Systems for the proper procedures).
(5) Disconnect the heater hoses at the dash panel
and at the water valve (Fig. 8).
Fig. 8 Heater Hoses
(6) Disconnect the air inlet tube from the turbo­
charger (Fig. 9) and the air intake housing. Remove
the tube.
(7) Remove the exhaust pipe from the turbocharger
outlet flange (Fig. 9).
(8) Disconnect the intercooler inlet duct from the
turbocharger and the intercooler (Fig. 10). Remove
the inlet duct.
(9) Disconnect the intercooler outlet duct from the
air inlet housing and the intercooler (Fig. 10). Re­
move the outlet duct.