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Chrysler DODGE D150 1993 Service Manual page 933

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14 - 114
FUEL SYSTEM
(15) Install fuel injection pump supply line. Refer
to Fuel Injection Pump Supply Line.
(16) Connect electrical connector to fuel solenoid.
(17) Connect electrical connector to KSB solenoid.
(18) Install fuel pump vent line and capscrew.
(19) Install air fuel control tube.
(20) Install throttle bracket (Fig. 15). Tighten
mounting bolts to 24 N»m (18 ft. lbs.) torque.
(21) Install throttle linkage. When connecting the
cable to the control lever, adjust the length so the le­
ver has stop-to-stop movement. Refer to Accelerator
Pedal and Throttle Controls section of Group 14,
Fuel Systems.
(22) Install and adjust throttle position sensor. Re­
fer to Service Adjustments.
(23) Bleed air from fuel system. Refer to High
Pressure Fuel Lines in the Air Bleeding portion of
the Diesel Fuel Injection section of Group 14, Fuel
Systems.
(24) Adjust the low idle speed if required. Refer to
Service Adjustments near the end of this group.
(25) Inspect throttle linkage to be sure that the
control lever breaks over the full throttle position.
Adjust as necessary. Refer to Accelerator Pedal and
Throttle Cable section of Group 14, Fuel Systems.
FUEL INJECTION PUMP SUPPLY LINE
REMOVAL
(1) Disconnect negative cable from battery.
(2) Disconnect supply line at fuel/water separator
filter (Fig. 27).
Fig. 27 Supply Line to Separator Filter Connection
(3)
D o not allow the injection p u m p inlet fit­
ting to m o v e w h e n loosening supply line. U s e
t w o w r e n c h e s w h e n removing line. Disconnect
supply line from injection pump (Fig. 28).
INSTALLATION
(1) Install low pressure fuel supply line in reverse
order of removal.
Fig. 28 Supply Line to Injection Pump Connection
(2) Tighten the supply line connections to 24 Nnn
(24 ft. lbs.) torque.
(3) Manually bleed the system of air. Refer to
Manual Bleeding in this section.
(4) Connect negative cable to battery.
FUEL INJECTORS
REMOVAL
(1) Disconnect negative cable from battery.
(2) Remove throttle linkage.
(3) Remove high pressure fuel lines. Refer to High
Pressure Fuel Lines in this section.
(4) Remove the fuel drain manifold. Refer to Fuel
Drain Manifold in this section.
(5) Thoroughly clean the area around the injector.
C A U T I O N : U s e a deep well socket to remove the
fuel injector (Fig. 29).
(6) Remove
injector
(Cummins
injector
nozzle
puller tool 3823276 or an equivalent). Discard copper
seal.
Fig. 29 Fuel Injector Removal/Installation

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