Chrysler DODGE D150 1993 Service Manual page 1032

•
HUB J922M89
Fig. 104 Reverse Gear Synchro Assembly
(12) Install reverse gear and synchro assembly on
mainshaft (Fig. 105). Rotate assembly until stop ring
lugs engage in hub slots and gear drops into fully
seated position.
Fig. 105 Reverse Gear Installation
(13) Install reverse gear thrust washer pin in main-
shaft (Fig. 106). Use needle nose pliers to install pin.
(14) Install reverse gear thrust washer (Fig. 107).
Be sure locating pin is seated in thrust washer notch.
(15) Install rear bearing on mainshaft. Use In­
staller Tool 6446 to seat bearing on shaft and against
thrust washer (Fig. 108). If bearing is not fully
seated on shaft, seat bearing by tapping inner race
with small brass punch and hammer. Bearing inner
race should be flush with shaft.
(16) Turn mainshaft over and place it in horizontal
position on workbench.
(17) Install first speed clutch gear on mainshaft
1-2 synchro hub (Fig. 109). Recessed side of gear
faces front. Be sure gear is seated against snap ring
previously installed on hub.
(18) Install snap ring on mainshaft 1-2 synchro
NV4I00 TRANSMISSION OVERHAUL 21 - 31
Fig. 106 Thrust Washer Pin Installation
Fig. 107 Reverse Gear Thrust Washer Installation
Fig. 108 Installing Mainshaft Rear Bearing
hub to secure clutch gear (Fig. 110). Be sure snap
ring is fully seated in hub groove and against clutch
gear. Note t h a t this is second of four snap rings used
to secure synchro components on shaft hub.
(19) Assemble first speed clutch ring and stop ring
(Fig. 111).
(20) Install assembled first speed clutch and stop
rings on clutch gear (Fig. 112). B e s u r e tabs o n
c l u t c h ring are aligned and seated in first gear