Chrysler DODGE D150 1993 Service Manual page 712

•
5.9L (DIESEL) ENGINE 9 - 107
5 . 9 L
(DIESEL)
E N G I N E
SERVICE
P R O C E D U R E S
INDEX
page
Camshaft 1 2 7
Crankshaft 138
Cylinder Block 129
Cylinder Head 113
Engine Assembly . 109
Engine Front Mounts (Insulators / Brackets) . . . 107
Engine Rear Support 108
Gear Housing / Cover 122
General Information 107
Oil Cooler Element / Gasket . 149
Oil Filter 148
page
Oil Filter B y p a s s Valve . 148
Oil Pan / Suction Tube 146
Oil Pressure Regulator Valve / Spring 148
Oil Pump 146
Piston / Connecting R o d Assembly 134
Rocker Levers / Push Rods 112
Specifications—5.9L Diesel Engines 151
Tappet 125
Timing Pin 123
Valve Clearance Adjustment . . . . . . . . . . . . . . . 121
Valves and Valve Springs 116
GENERAL INFORMATION
The 5.9 Liter (359 CID) six-cylinder diesel engine
is an In-line valve-in head type (Fig. 1).
Fig. 1 Diesel Engine Description
This engine is designed for No.2 Diesel Fuel. Only
use No.l Diesel Fuel where extended arctic condi­
tions exist (below -23°C or -10°F).
Engine lubrication system consists of a gerotor
type oil pump and a full flow oil filter with a bypass
valve.
The cylinders are numbered from front to rear; 1,
2, 3, 4, 5 and 6. The firing order is 1-5-3-6-2-4 (Fig.
2).
J898D-10
Fig. 2 Firing Order
The engine data plate is located on t h e driver side
of the engine forward of the fuel injection pump.
ENGINE FRONT MOUNTS (INSULATORS /
BRACKETS)
REMOVAL
(1) Raise hood and position fan to assure clearance
for radiator top tank and hose.
(2) Raise vehicle on a hoist. Support t h e engine.
(3) Remove the through-bolts and nuts from the
bracket (Fig. 3).
(4) Remove t h e nuts from insulator studs (Fig. 3).
(5) Raise engine with a lifting fixture only far
enough to remove the insulators and brackets. Mark
the locating pin position.
(6) Remove t h e engine mounting brackets from t h e
engine block.
Engine Type
In-line 6 (Diesel-Turbo)
Bore and Stroke 102.0 x 120.0 mm
(4.02x4.72 in.)
Displacement
5.9L (359 cu. in.)
Compression Ratio 17.5:1
Torque 542 N-m (400 ft. lbs.)
@ 1,750 rpm
Firing Order 1-5-3-6-2-4
Lubrication Pressure Feed - Full Flow
Filtration w/Bypass Filter
Engine Oil Capacity 11.4L (12.0 Qts) w/Filter
Cooling System Liquid Cooled - Forced
Circulation
Cooling Capacity
Manual Trans 15.2L (16.0 Qts)
Automatic Trans
16.2L (17.0 Qts)
Recovery Bottle 0.95L(1.0Qts)
Cylinder Block.... Cast Iron
Crankshaft
Induction Hardened
Forged Steel
Cylinder Head Cast Iron
Combustion Chambers High Swirl Bowl
Camshaft.... Chilled Cast Iron
Pistons
Cast Aluminum
Connecting Rods Forged Steel
J9209-48