Chrysler DODGE D150 1993 Service Manual page 1017

NV4500 TRANSMISSION OVERHAUL

Fig. 46 Removing Shift Lug Roii Pin

Fig. 4? Removing Shift Lug Rali

Fig. 48 Removing Shift Lug Rail Bushings

Fig. 49 Gear Case Magnet Location

c h r o c o m p o n e n t s c a n b e i n s t a l l e d b a c k w a r d s .

T o a v o i d r e a s s e m b l y p r o b l e m s , m a r k t h e s p e e d

g e a r s , c l u t c h g e a r s , s y n c h r o h u b s , a n d sleeves

for r e f e r e n c e d u r i n g t e a r d o w n . U s e p a i n t o r a

s c r i b e r for m a r k i n g p u r p o s e s . T h e n s t a c k t h e

g e a r t r a i n p a r t s i n o r d e r of r e m o v a l . T h i s p r a c

tice w i l l h e l p a v o i d i n c o r r e c t a s s e m b l y a n d lost

(1) Remove drive gear thrust bearing from end of

mainshaft, if not previously removed.

(2) Remove fourth gear synchro struts and springs

from 3-4 hub and sleeve (Fig. 50). Three struts and

springs are used. Keep springs and struts together

for inspection and cleaning. Store parts in a paper

cup to avoid losing them.

Fig. 50 3-4 Synchro Strut And Spring Removal

(3) Remove 3-4 sleeve from 3-4 synchro hub (Fig.

splines with suitable size bearing splitter, or with

two tapered drifts. Position splitter or drifts between

third gear stop ring to start moving hub off shaft.

Then complete hub removal by tapping it off shaft

with plastic mallet. Tap hub at 6-8 different points to

remove hub evenly.

N o t a l l of t h e m a i n s h a f t g e a r a n d s y n c h r o c o m

p o n e n t s a r e a o n e - w a y fit. S o m e g e a r a n d

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