Chrysler DODGE D150 1993 Service Manual page 1359

21 - 358 NP241 TRANSFER CASE
•
RANGE FORK
SHIR HUB
RANGE FORK
ANNULUS
LOW RANGE GEAR
-RR21F42
Fig. 9 Removing/Installing Range Fork And Hub
INPUT SHAFT
^BEARING RETAINER
, RR21F49
Fig. 10 Removing/Installing input Gear Bearing Retainer
SNAP RING /
PLIERS L
INPUT GEAR
SNAP RING RR21F53
Fig. 11 Removing/instaliing Input Gear Snap Ring
(6) Remove range fork and hub (Fig. 9).
INPUT GEAR LOW, RANGE GEAR, RETAINER
AND SECTOR REMOVAL
(1) Remove input gear bearing retainer (Fig. 10).
(2) Remove input gear snap ring (Fig. 11).
Fig. 12 Removing/Installing Low Range Gear And
Input Shaft
FRONT
SNAP
RING
LOW
RANGE
GEAR
RR21F44
Fig. 13 Removing/Installing Low Range Gear Snap
Ring
(3) Remove low range gear and input gear as as­
sembly (Fig. 12).
(4) Remove low range gear snap ring (Fig. 13).
(5) Remove input gear and thrust washer from low
range gear.
(6) Remove shift detent plug and O-ring seal. Then
remove the detent spring and plunger (Fig. 14). Re­
place O-ring seal on plug if seal is worn or cut.
(7) Remove shift sector and sector seals (Fig. 15).
MAINSHAFT DISASSEMBLY
(1) Remove Synchronizer snap ring (Fig. 16).
(2) Remove synchronizer sleeve and hub as assem­
bly (Fig. 17). It is not necessary to disassemble the
synchronizer components unless wear or damage is
evident.
(3) Remove stop ring (Fig. 17).
(4) Remove drive sprocket from mainshaft (Fig. 18)