Chrysler DODGE D150 1993 Service Manual page 1183

21 - 182 TRANSMISSION OVERHAUL—32RH
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VAL VE BODY ASSEMBL Y
C A U T I O N : D o not force the v a l v e s or p l u g s into
place during r e a s s e m b l y . If the valve b o d y b o r e s ,
v a l v e s a n d p l u g s are free of distortion or burrs, the
valve b o d y c o m p o n e n t s s h o u l d all slide into place
easily. In addition, d o not overtighten the transfer
plate a n d valve b o d y s c r e w s during r e a s s e m b l y .
Overtightening c a n distort the valve b o d y resulting
in valve sticking, c r o s s leakage a n d unsatisfactory
operation. Tighten valve b o d y s c r e w s to r e c o m ­
m e n d e d torque only.
(1) Lubricate valve body bores, valves and plugs
with transmission fluid.
(2) Insert rear clutch and rear servo check balls in
transfer plate (Fig. 100).
(3) Install filter screen in separator plate (Fig.
100).
(4) Align and install separator plate on transfer
plate. Verify check ball position before installing sep­
arator plate on transfer plate.
(5) Install new O-ring on converter clutch solenoid
and insert solenoid in separator plate (Fig. 106).
Fig. 106 Installing Converter Clutch Solenoid—32RH
(6) Position valve body so internal passages and
check ball seats are facing upward. Then install
check balls in valve body (Fig. 107). There are a total
of seven check balls; The one large check ball is ap­
proximately 11/32 inch in diameter. The remaining
check balls are approximately 1/4 inch in diameter.
(7) Align and install assembled transfer and sepa­
rator plates on valve body. Install and tighten valve
body screws alternately in a diagnonal pattern to 4
N»m (35 in. lbs.) torque.
(8) Assemble converter clutch module and valves.
Then install assembly on valve body (Fig. 108).
(9) Assemble regulator valve line pressure plug,
sleeve, throttle plug and spring (Fig. 104). Insert as­
sembly in valve body and install end plate. Tighten
end plate screws to 4 N»m (35 in. lbs.) torqe.
1/4" C H E C K B A L L S (6)
11/32" C H E C K B A L L (1) J912M83
Fig. 107 Correct Position Of Valve Body Check
Baiis-32RH
(10) Install 1-2 and 2-3 shift valves and springs
(Fig. 104).
(11) Install 1-2 shift control valve and spring (Fig.
104)
(12) Install shuttle valve as follows:
(a) Insert shuttle valve in bore.
(b) Insert plastic guides in shuttle valve second­
ary spring.
(c) Install spring on end of valve.
(d) Hold shuttle valve in place. Then compress
secondary spring and install E-clip in groove at end
of valve.
(e) Verify that spring and E-clip are properly
seated before proceeding.
(13) Install shuttle valve cover plate (Fig. 103).
Tighten end plate screws to 4 N»m (35 in. lbs.)
torque.
(14) Install 1-2 and 2-3 valve governor plugs in
valve body (Fig. 103). Then install shuttle valve pri­
mary spring and throttle plug.
(15) Align and install governor plug end plate on
valve body and install end plate screws. Tighten
screws to 4 N*m (35 in. lbs.) torque.
(16) Install manual valve (Fig. 103).
(17) Install throttle valve and spring. Then install
kickdown valve and detent (Fig. 103).
(18) Install pressure regulator valve and switch
valve in valve body.
(19) Install manual lever detent spring in housing.
Place detent ball on end of spring and push ball and
spring into housing. Secure ball and spring with De­
tent Retainer 7684 or C-3765 (Fig. 94).