Chrysler DODGE D150 1993 Service Manual page 683

9 - 78 5.9L ENGINE
•
CAUTION:
D O
NOT
lift
the
engine
by the intake
manifold.
(2) Install an engine lifting
fixture.
(3) Raise vehicle on hoist.
(4) Remove nuts from brackets and insulators (Fig,
4).
(5) Raise engine with lifting fixture only far
enough to remove insulators.
SCREW <£> SCREW <B>
FRONT
#C3p
LOCATING
PIN
- -•- — SIDE
ONLY
INSULATORS ^
4-WHEEL DRIVE
FRAME SHOWN
INSULATOR
BRACKET
(FRONT ENG
SUPPORT)
USE FRONT HOLES
FOR INSULATOR MTG.
2-WHEEL DRIVE
TIGHTENING TORQUE
75
FT. LBS. (102 N-m)
65 FT. LBS.
(38
Hw)
<£)
30 FT. LBS.
(41 N-m)
RIGHT SIDE
4-WHEEL
DRIVE
LEFT SIDE
2-WHEEL
DRIVE
RR09B145
Fig. 4 Engine Front Mounts
(6) If necessary, remove the bracket from the block
(Fig. 4).
(7) If necessary, remove the front engine support
bracket (Fig. 4).
INSTALLATION
(1) If removed, install the front engine support
bracket. Tighten the bolts to 41 N-m (30 ft. lbs.)
torque.
(2) If removed, position the bracket to the block.
Install the screws and tighten screw A to 102 N r n
(75 ft. lbs.) torque. Tighten screw B to 88 N-m (65 ft.
lbs.) torque.
(3) With engine raised slightly, install insulators.
(4) Lower engine with lifting fixture while guiding
insulator studs into attaching holes in crossmember
and brackets (Fig. 4).
(5) Tighten attaching insulator nuts to 102 N-m
(75 ft. lbs.) torque.
(6) Lower the vehicle.
(7) Remove lifting fixture.
engine r e a r MOUNT
REMCYAL-2WD
(1) Raise vehicle on a hoist.
(2) Position a transmission jack under the trans­
mission and raise rear of transmission and engine
SLIGHTLY.
(3) Remove rear mount through-bolt from frame
crossmember (sport utility) or from the transmission
support bracket (Fig. 5).
(4) Remove the flange nuts from the crossmember
support bracket (Fig. 5).
(5) Raise rear of transmission enough to provide
insulator to crossmember clearance. Remove the in­
sulator flange nuts and remove the insulator (Fig. 5).
(6) If necessary, remove the attaching bolts hold­
ing the transmission support bracket to the transmis­
sion (Fig. 5).
INSTALLATION-2WD
(1) If removed, position the transmission support
bracket to the transmission (Fig. 5). Install the at­
taching bolts and tighten to 68 N-m (50 ft. lbs.)
torque.
(2) Position insulator in transmission support
bracket. Install through-bolt.
(3) Be sure insulator is secured in a LEVEL posi­
tion relative to transmission rear support bracket.
Tighten the through-bolt nut to 68 N-m (50 ft. lbs.)
torque.
(4) Position the crossmember support bracket onto
the insulator (Fig. 5). Install the flange nut(s) and
tighten to 41 N-m (30 ft. lbs.) torque.
(5) Using the transmission jack, lower the insula­
tor and crossmember support bracket onto the cross-
member (Fig. 5).
(6) Tighten the crossmember flange nuts to 41 N-
m (30 ft. lbs.) torque.
(7) Remove the transmission jack.
(8) Lower the vehicle.
REMOVAL-4WD
(1) Raise the vehicle on a hoist.
(2) Remove the skid plate (if equipped) from the
rear crossmember and transmission crossmember
(Fig. 6).
(3) Position transmission jack under transmission
and raise rear of transmission and engine
SLIGHTLY.
(4) AUTOMATIC T R A N S M I S S I O N - R e m o v e
the nuts and bolts holding the transmission support
spacer to the insulator mounting plate (Fig. 7). Re­
move the bolts and nuts holding the engine rear sup­
port plate to the insulator mounting plate (Fig. 7).