Overview - Charge Air Hose Connections; Charge Air Cooler, Removing And Installing - Volkswagen Golf 2015 Repair Manual

15 - Charge Air Pressure Sensor - G31-
❑ Removing and installing. Refer to
⇒ 2.4 Charge Air Pressure Sensor G31 , Removing and Installing , page 269
16 - O-Ring
❑ Replace after removing
17 - Air Guide Hose
❑ Installing. Refer to
18 - Air Guide Pipe
2.2 Overview - Charge Air Hose Connec‐
tions
Installing Hose Connections with Threaded Connections
Note
Tighten the clamps -A- on the charge air pipes to 5.5 Nm. An
insufficient or excessive tightening torque can cause the charge
air hose to come off the charge air pipe while driving.
– Before testing or performing a repair, check all air guide pipes
and hoses and all vacuum lines for leaks and secure seating.
– Clean the hose connections as well as the air guide pipes and
hoses before installing, they must be free of oil and grease.
– Secure hose connections with standard production clamps.
Refer to the Parts Catalog.
– The screws on the used clamps must be sprayed with a rust
remover before installing.
2.3 Charge Air Cooler, Removing and In‐
stalling
Special tools and workshop equipment required
♦ Engine Bung Set - VAS6122-
Caution
This procedure contains mandatory replaceable parts. Refer
to component overview prior to starting procedure.
Mandatory Replacement Parts
♦ O-rings - Charge Air Cooler
Removing
– Remove the fan shroud. Refer to
⇒ 4.5 Fan Shroud, Removing and Installing , page 249
– Remove the radiator. Refer to
⇒ 4.4 Radiator, Removing and Installing , page 247
– Remove the front bumper cover. Refer to ⇒ Body Exterior;
Rep. Gr. 63 ; Front Bumper; Bumper Cover, Removing and
Installing .
– Remove the bolts -1 and 3-.
Engine Mechanical, Fuel Injection and Ignition - Edition 04.2015
⇒ 2.2 Overview - Charge Air Hose Connections , page 265
Golf 2015 ➤ , Golf Variant 2015 ➤
.
.
.
.
265
2. Charge Air System