Volkswagen Jetta Hybrid 2014 Quick Reference
  1. Manuals
  2. Brands
  3. Volkswagen Manuals
  4. Automobile
  5. 2014 Jetta Hybrid
  6. Quick reference
Volkswagen Jetta Hybrid 2014 Quick Reference

Volkswagen Jetta Hybrid 2014 Quick Reference

Hide thumbs Also See for Jetta Hybrid 2014:
Table of Contents

Advertisement

Quick Links

2014
Jetta Hybrid
Quick Reference
Specification Book

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Jetta Hybrid 2014 and is the answer not in the manual?

Questions and answers

Related Manuals for Volkswagen Jetta Hybrid 2014

Summary of Contents for Volkswagen Jetta Hybrid 2014

  • Page 1 2014 Jetta Hybrid Quick Reference Specification Book...

  • Page 3: Table Of Contents

    2014 Volkswagen Jetta Hybrid Quick Reference Specification Book TaBle of ConTenTS General Information ............1 Decimal and Metric Equivalents ...........1 Distance/Length ..............1 Tightening Torque ..............2 Nm-to-lb·ft (ft·lb) ..............2 Nm-to-lb·in (in·lb), kg·cm ............3 N·cm-to-lb·in (in·lb), kg·cm ...........3 kg·cm-to-lb·in (in·lb), N·cm ...........4 Warnings and Cautions ............4...
  • Page 4 Engine Assembly – 1.4L CNLA ...........20 Engine and Transmission Mount Overview ......20 Engine Bracket Tightening Specifications ......22 Pendulum Support Tightening Specifications ......23 DSG Transmission to Engine Tightening Specifications ..24 Fastener Tightening Specifications ........24 Crankshaft, Cylinder Block – 1.4L CNLA ......26 Cylinder Block Overview, Belt Pulley Side ......26 Crankshaft Flange to Drive Motor - Tightening Sequence and Tightening Specification ...........27...
  • Page 5 Thermostat Housing to Coolant Pump - Tightening Specification and Sequence ..........53 Coolant Thermostat Cover to Coolant Thermostat - Tightening Specification ..........54 Coolant Pump/Thermostat Overview, Version 2 ....55 Tightening Sequence and Torque Specification from Coolant Thermometer Housing to Coolant Pump ...56 Engine Coolant Temperature Sensors -G62- and -G83- Overview .................57 Low Temperature Circuit Coolant Pump -V468- Overview ..58...
  • Page 6 TRANSMISSION Direct Shift Gearbox (DSG) Transmission – 0CG ..98 General Information ............98 Transmission Code Letters, Reading ........98 Transmission Allocation Codes ..........99 Clutch (DSG) – 0CG ............100 Clutch Engaging Mechanism Overview .......100 Dual Clutch Overview ............102 Controls, Housing (DSG) – 0CG ........104 Assembly Mounts Overview ..........104 Mechatronic Overview ............106 Direct Shift Gearbox (DSG) Mechatronic -J743-...

  • Page 7: General Information

    GENERAL INFORMATION Decimal and Metric Equivalents Distance/Length To calculate: mm x 0.03937 = in. 0.002 0.00008 0.01 0.0004 0.004 0.04 0.004 0.00016 0.02 0.0008 0.008 0.08 0.006 0.00024 0.03 0.0012 0.012 0.12 0.008 0.00031 0.04 0.0016 0.016 0.16 0.010 0.00039 0.05 0.0020 0.020...

  • Page 8: Tightening Torque

    Tightening Torque Nm-to-lb·ft (ft·lb) To calculate: Nm x 0.738 = lb·ft lb·ft lb·ft lb·ft (ft·lb) (ft·lb) (ft·lb) VW Jetta Hybrid Quick Reference Specification Book • February 2014...

  • Page 9: Nm-To-Lb·in (In·lb), Kg·cm

    Nm-to-lb·in (in·lb), kg·cm To calculate: Nm x 8·85 = lb·in • Nm x 10.20 = kg·cm lb·in lb·in kg·cm kg·cm (in·lb) (in·lb) N·cm-to-lb·in (in·lb), kg·cm To calculate: N·cm x 0.089 = lb·in • N·cm x 0.102 = kg·cm lb·in lb·in N·cm kg·cm N·cm...

  • Page 10: Kg·cm-To-Lb·in (In·lb), N·cm

    kg·cm-to-lb·in (in·lb), N·cm To calculate: kg·cm x 0.868 = lb·in • kg·cm x 9.81 = N·cm lb·in lb·in kg·cm N·cm kg·cm N·cm (in·lb) (in·lb) 1079 1177 1275 1373 1471 1569 1667 1765 1863 1961 2059 2157 2256 2354 2452 Warnings and Cautions WARNINGS •...
  • Page 11 • Never run the engine unless the work area is well ventilated. Carbon monoxide kills. • Remove rings, bracelets and other jewelry so they cannot cause electrical shorts, get caught in running machinery, or be crushed by heavy parts. • Tie back long hair. Do not wear a necktie, a scarf, loose clothing, or a necklace when you work near machine tools or running engines.
  • Page 12 WARNINGS (cont’d) • Batteries give off explosive hydrogen gas during charging. Keep sparks, lighted matches and open flame away from the top of the battery. If hydrogen gas escaping from the cap vents is ignited, it ignites the gas trapped in the cells and causes the battery to explode.

  • Page 13: Cautions

    • Place jack stands only at locations specified by manufacturer. The vehicle lifting jack supplied with the vehicle is intended for tire changes only. Use a heavy duty floor jack to lift the vehicle before installing jack stands. • Battery acid (electrolyte) can cause severe burns. Flush contact area with water, seek medical attention.
  • Page 14 CAUTIONS (cont’d) • Label battery cables before disconnecting. On some models, battery cables are not color coded. • Disconnecting the battery may erase fault code(s) stored in control module memory. Check for fault codes prior to disconnecting the battery cables. •...

  • Page 15: Vehicle Identification

    VEhICLE IDENTIFICATION VIN on Lower Edge of Windshield Æ The VIN is on the left side of the vehicle in the area of the windshield wiper mount. It is visible from outside. VW Jetta Hybrid Quick Reference Specification Book • February 2014...

  • Page 16: Vin On Longitudinal Member Extension

    VIN on Longitudinal Member Extension The Vehicle Identification Number (VIN) is located on the extension Æ of the longitudinal member VW Jetta Hybrid Quick Reference Specification Book • February 2014...

  • Page 17: Vehicle Data Label

    Vehicle Data Label Æ The vehicle data label is located in the left rear of vehicle in the spare wheel well. The vehicle data sticker can also be found in the customer’s service schedule. VW Jetta Hybrid Quick Reference Specification Book • February 2014...

  • Page 18: Type Plate

    Type Plate Æ The type plate is visible at the bottom of the B-pillar when the left front door is open. The type plate contains the following vehicle information: A – Vehicle Identification Number (VIN) B – Variable specifications (axle loads, total permissible weights, permissible towing weights) C –...

  • Page 19: Vin Decoder

    VIN Decoder 2014 Volkswagen VIN Decoder (except Routan) Series: K= Jetta SportWagen w/5 A= CC Sport w/Man Trans, Spd Man Trans E = 2014 Passat S, Tiguan w/Auto L= Jetta SEL/TDI w/Auto Trans Trans B= CC Sport/Sport+ w/Auto M= Jetta SportWagen w/6...

  • Page 20: Sales Codes

    SALES CODES Engine Codes CNLA 1.4L 4-cylinder 4V Transmission Codes 7-speed direct shift VW Jetta Hybrid Quick Reference Specification Book • February 2014...

  • Page 21: Vehicle Lifting

    VEhICLE LIFTING Hoist and Jack Mounting Points Front Position the support plate in the side member vertical Æ reinforcement area VW Jetta Hybrid Quick Reference Specification Book • February 2014...

  • Page 22: Rear

    Rear Position the support plate in the side member vertical Æ reinforcement area VW Jetta Hybrid Quick Reference Specification Book • February 2014...

  • Page 23: Engine - 1.4L Cnla

    ENGINE – 1.4L CNLA General Information – 1.4L CNLA Engine Number Æ The label on the upper toothed belt cover lists the engine code and the engine serial number. The engine code can also be found on the vehicle data label and on the crankcase above the transmission.

  • Page 24: Engine Data

    Engine Data Code Letters CNLA Manufactured from 07012 Emission values in accordance with ULEV2/SULEV Displacement 1395 Output kW at RPM 110/5000 Torque Nm at RPM 250/1400-3500 Bore Diameter mm 74.5 Stroke 80.0 Compression ratio 10.5 Valves per cylinder Research Octane Minimum 95 unleaded (in exceptional cases, Number (RON) minimum 91 RON, but with reduced...
  • Page 25 VW Jetta Hybrid Quick Reference Specification Book • February 2014...

  • Page 26: Engine Assembly - 1.4L Cnla

    Engine Assembly – 1.4L CNLA Engine and Transmission Mount Overview 1 - Bolt Tightening specification see Pendulum Support below … Replace after removing … 2 - Bolt Tightening specification see Pendulum Support below … Replace after removing … 3 - Bolt Tightening specification see Pendulum Support below …...
  • Page 27 6 - Bolt 40 Nm + 90° turn … Replace after removing … 7 - Bracket 8 - Bolt 20 Nm + 90° turn … Replace after removing … 9 -Bolt 20 Nm + 90° turn … Replace after removing …...

  • Page 28: Engine Bracket Tightening Specifications

    Engine Bracket Tightening Specifications Stage Bolts Tightening specification/additional turn 1 to 3 Install so that they are loose 1 to 3 Push the engine mount bracket upward in -direction of arrow- and tighten it hand-tight so that it cannot move anymore. 1 to 3 40 Nm 1 to 3...

  • Page 29: Pendulum Support Tightening Specifications

    Pendulum Support Tightening Specifications Replace the bolts that have been tightened to additional torque. Stage Bolts Tightening specification/additional turn 2, 3 50 Nm 130 Nm 1 to 3 Tighten an additional 90° (¼ turn) VW Jetta Hybrid Quick Reference Specification Book • February 2014...

  • Page 30: Dsg Transmission To Engine Tightening Specifications

    DSG Transmission to Engine Tightening Specifications Replace the bolts that have been tightened to additional torque. Item Bolt 1, 2 M12 x 50 3, 4 M12 x 105 5, 6, 7 M10 x 50 8, 9 M12 x 70 Alignment sleeves for centering •...
  • Page 31 VW Jetta Hybrid Quick Reference Specification Book • February 2014...

  • Page 32: Crankshaft, Cylinder Block - 1.4L Cnla

    Crankshaft, Cylinder Block – 1.4L CNLA Cylinder Block Overview, Belt Pulley Side 1 - Engine 2 - Openings 3 - Crankshaft Bolts 10 Nm … Replace after removing … 4 - Sealing Flange with Sensor Wheel and Seal 5 - Bolt Tightening specification, see Ribbed Belt Transmission Side …...

  • Page 33: Crankshaft Flange To Drive Motor - Tightening Sequence And Tightening Specification

    8 - Bolts 18 Nm + 30° turn … Replace after removing … 9 - Adjusting Shims 10 - Flange 11 - Bolts 180 Nm + 180° turn … Replace after removing … 12 - Needle Bearing 13 - Bolt Replace after removing …...

  • Page 34: Ribbed Belt Transmission Side Sealing Flange - Tightening Specifications And Sequence

    Ribbed Belt Transmission Side Sealing Flange - Tightening Specifications and Sequence Stage Bolts Tightening specification/additional turn 1 to 5 Install all the way in by hand. 1 to 5 Tighten lastly to 10 Nm in diagonal sequence and in stages VW Jetta Hybrid Quick Reference Specification Book •...

  • Page 35: Pistons And Connecting Rods Overview

    Pistons and Connecting Rods Overview 1 - Connecting Rod Bolts 30 Nm + 90° turn … Replace after removing … Lubricate the thread and contact surface. … 2 - Connecting Rod Bearing Cap Exhaust side … 3 - Bearing Shells 4 - Connecting Rod 5 - Lockign Ring 6 - Piston Pin...

  • Page 36: Sealing Flange Belt Pulley Side Overview

    Sealing Flange Belt Pulley Side Overview 1 - Bolt 150 Nm + 180° turn … Replace after removing … 2 - Vibration Damper 3 - Seal 4 - Sealing Flange (Belt Pulley Side) 5 - Bolt Tightening specification and sequence, see Ribbed Belt Pulley Side …...

  • Page 37: Ribbed Belt Pulley Side Sealing Flange - Tightening Specifications And Sequence

    Ribbed Belt Pulley Side Sealing Flange - Tightening Specifications and Sequence Stage Bolts Tightening specification/additional turn 1 through 8 Install all the way in by hand. 1 through 8 In a diagonal sequence, to 8 Nm 7 and 8 20 Nm 1 through 8 Tighten 90°...

  • Page 38: Piston Ring End Gap

    Piston Ring End Gap Piston ring gap Wear limit Dimensions in mm Compression rings 0.20 + 0.15 Oil scraping ring 0.25 + 0.20 Piston Ring Groove Clearance Piston ring to groove clearance Wear limit Dimensions in mm 1st Compression rings 0.05 to 0.09 2nd Compression rings 0.03 to 0.07...
  • Page 39 VW Jetta Hybrid Quick Reference Specification Book • February 2014...

  • Page 40: Cylinder Head, Valvetrain - 1.4L Cnla

    Cylinder Head, Valvetrain – 1.4L CNLA Camshaft housing Overview 1 - Alignment Pin 2 - Seal 3 - Seal 4 - Seal 5 - Camshaft housing 6 - Bolt Tightening specification and sequence, see Tightening Specification … and Sequence for the Camshaft Housing below 7 - O-ring 8 - Camshaft Adjustment Valve 1 -N205- 9 - Bolt...

  • Page 41: Camshaft Housing Tightening Specification And Sequence

    12 - O-ring 13 - Camshaft Position Sensor -G40- 14 - Bolt 8 Nm … 15 - Seal 16 - Toothed Belt Sprocket 17 - Bolt See Coolant Pump/Thermostat Overview, Version 1 … 18 - Bolt 8 Nm … 19 - Cover 20 - O-ring Replace after removing …...

  • Page 42: Cylinder Head Overview

    Cylinder head Overview 1 - Cylinder head Gasket 2 - Alignment Sleeve 3 - Cylinder head 4 - Alignment Pins 5 - Cylinder Block 6 - Seal 7 - Camshaft housing 8 - Bolt Tightening specification and sequence, see Tightening Specification …...

  • Page 43: Cylinder Head Loosening Sequence

    Cylinder head Loosening Sequence Loosen and remove the cylinder head bolts in -1 to 10- sequence. VW Jetta Hybrid Quick Reference Specification Book • February 2014...

  • Page 44: Cylinder Head Tightening Specification And Sequence

    Cylinder Head Tightening Specification and Sequence Replace the bolts that have been tightened to additional torque. Stage Bolts Tightening specification/additional turn 1 to 10 1 to 10 Tighten an additional 90° (¼ turn) 1 to 10 Tighten an additional 90° (¼ turn) 1 to 10 Tighten an additional 90°...

  • Page 45: Toothed Belt Guards Overview

    Toothed Belt Guards Overview 1 - Bolt 8 Nm … 2 - Lower Toothed Belt Guard 3 - Engine Bracket 4 - Upper Toothed Belt Guard 5 - Spring Clip 6 - Bolt 8 Nm … VW Jetta Hybrid Quick Reference Specification Book • February 2014...

  • Page 46: Toothed Belt Overview

    Toothed Belt Overview 1 - Toothed Belt 2 - Bolt 25 Nm … 3 - Tensioning Roller 4 - Bolt 8 Nm + 45° turn … Replace after removing … 5 - Cover 6 - Bolt 50 Nm + 135° turn …...
  • Page 47 11 - Bolt 50 Nm + 135° turn … Replace after removing … 12 - O-ring Replace after removing … 13 - Drain Plug 20 Nm … 14 - Spacing Sleeve 15 - Idler Roller 16 - Bolt 45 Nm …...

  • Page 48: Valve Dimensions

    Valve Dimensions Intake and exhaust valves must not be re-faced by grinding. Only lapping is permitted. Dimension Intake Valve Exhaust Valve Diameter a 28.5 25.0 Diameter b 4.973 4.963 110.25 110.09 α ∠° VW Jetta Hybrid Quick Reference Specification Book • February 2014...

  • Page 49: Lubrication - 1.4L Cnla

    Lubrication – 1.4L CNLA Crankcase Ventilation Overview 1 - hose 2 - Cover 3 - Oil Separator 4 - O-ring 5 - Connection 6 - hose 7 - Bolt Tightening specification and sequence, see Oil Separator - … Tightening Specification and Sequence below Replace after removing …...

  • Page 50: Oil Separator Tightening Specification And Sequence

    Oil Separator Tightening Specification and Sequence Tighten the bolts to 9 Nm in the following sequence: -1 to 9-. VW Jetta Hybrid Quick Reference Specification Book • February 2014...

  • Page 51: Engine Oil Cooler Overview

    Engine Oil Cooler Overview 1 - Engine Oil Cooler 2 - Bolt 8 Nm + 90° turn … Replace after removing … 3 - Seals Replace after removing … VW Jetta Hybrid Quick Reference Specification Book • February 2014...

  • Page 52: Oil Filter/Oil Pressure Switch Overview

    Oil Filter/Oil Pressure Switch Overview 1 - Oil Filter 20 Nm … 2 - Reduced Oil Pressure Switch -F378- 20 Nm … 3 - Seal Replace after removing … 4 - O-ring Replace after removing … 5 - Oil Pressure Regulation Valve -N428- 6 - Bolt 8 Nm …...
  • Page 53 VW Jetta Hybrid Quick Reference Specification Book • February 2014...

  • Page 54: Oil Pan/Oil Pump Overview

    Oil Pan/Oil Pump Overview 1 - Nut 25 Nm … 2 - Oil Level Thermal Sensor -G266- 3 - Seal Replace after removing … 4 - Oil Drain Plug 30 Nm … Replace after removing … 5 - Seal Replace after removing …...
  • Page 55 11 - Bolt Replace after removing … Tightening sequence, see Oil Pan Upper Section, Tightening … Specifications and Sequence below 12 - Oil Pan Upper Section 13 - Oil Baffle 14 - Chain Sprocket 15 - Alignment Pin 16 - Oil Filter 20 Nm …...

  • Page 56: Lower Section Of Oil Pan, Tightening Specifications And Sequence

    Lower Section of Oil Pan, Tightening Specifications and Sequence Stage Bolts Tightening specification 1 to 19 Install all the way in by hand. 1 to 19 12 Nm VW Jetta Hybrid Quick Reference Specification Book • February 2014...

  • Page 57: Upper Section Of Oil Pan Tightening Specifications And Sequence

    Upper Section of Oil Pan Tightening Specifications and Sequence Stage Bolts Tightening specification/additional turn 1 to 19 Install all the way in by hand. 1 to 19 8 Nm 1 to 19 Tighten an additional 90° (¼ turn) VW Jetta Hybrid Quick Reference Specification Book • February 2014...

  • Page 58: Cooling System - 1.4L Cnla

    Cooling System – 1.4L CNLA Coolant Pump/Thermostat Overview, Version 1 1 - Coolant Thermostat housing 2 - Coolant Thermostat 3 - Seal Replace after removing … 4 - Coolant Pump 5 - Bolt Tightening specification and sequence, see Thermostat Housing to …...

  • Page 59: Thermostat Housing To Coolant Pump - Tightening Specification And Sequence

    10 - Toothed Belt 11 - Tothed Belt Sprocket 12 - Bolt 8 Nm … 13 - Bolt Tightening specification and sequence, see Coolant Thermostat … Cover to Coolant Thermostat - Tightening Specification below 14 - Cover 15 - Seal Replace after removing …...

  • Page 60: Coolant Thermostat Cover To Coolant Thermostat - Tightening Specification

    Coolant Thermostat Cover to Coolant Thermostat - Tightening Specification Tighten the bolts to 8 Nm for the cover -1- in the sequence -A- through -D-. VW Jetta Hybrid Quick Reference Specification Book • February 2014...

  • Page 61: Coolant Pump/Thermostat Overview, Version 2

    Coolant Pump/Thermostat Overview, Version 2 1 - Camshaft housing 2 - Toothed Belt 3 - Camshaft Sprocket 4 - Bolt 20 Nm … 5 - Cylinder head 6 - Coolant Pump 7 - Coolant Pump housing/Coolant Thermostat housing Seal Replace after removing …...

  • Page 62: Tightening Sequence And Torque Specification From Coolant Thermometer Housing To Coolant Pump

    Tightening Sequence and Torque Specification from Coolant Thermometer housing to Coolant Pump Tighten the bolts to 12 Nm in the following sequence: -A to F-. VW Jetta Hybrid Quick Reference Specification Book • February 2014...

  • Page 63: Engine Coolant Temperature Sensors -G62- And -G83- Overview

    Engine Coolant Temperature Sensors -G62- and -G83- Overview 1 - O-ring Replace after removing … 2 - Engine Coolant Temperature Sensor on Radiator Outlet -G83- 3 - Support Ring 4 - O-ring Replace after removing … 5 - Engine Coolant Temperature Sensor -G62- 6 - Bolt 8 Nm …...

  • Page 64: Low Temperature Circuit Coolant Pump -V468- Overview

    Low Temperature Circuit Coolant Pump -V468- Overview 1 - Coolant hose 2 - Bolt 10 Nm … 3 - Bolt 20 Nm … 4 - Bolt 20 Nm … 5 - Bolt 10 Nm … 6 - Spring Clamp 7 - Low Temperature Circuit Coolant Pump -V468- VW Jetta Hybrid Quick Reference Specification Book •...

  • Page 65: Coolant Hose Overview

    Coolant hose Overview 1 - Coolant hose 2 - Coolant Pipe 3 - Bolt 8 Nm … 4 - Coolant hose 5 - Coolant hose 6 - Coolant Line 7 - Coolant hose 8 - Coolant hose VW Jetta Hybrid Quick Reference Specification Book • February 2014...

  • Page 66: Radiator And Coolant Fan Overview

    Radiator and Coolant Fan Overview 1 - Cooler 2 - Bolt 8 Nm … 3 - Radiator Mount 4 - Coolant hose 5 - Rubber Bushing 6 - Radiator 7 - Bolt 5 Nm … 8 - Coolant hose 9 - Fan Shroud 10 - Bolt 5 Nm …...
  • Page 67 14 - Rubber Bushing 15 - Bolt 5 Nm … 16 - Radiator Mount VW Jetta Hybrid Quick Reference Specification Book • February 2014...

  • Page 68: Fuel Supply - 1.4L Cnla

    Fuel Supply – 1.4L CNLA Accelerator Pedal Mechanism Overview 1 - Connector 2 - Accelerator Pedal Position Sensor -G79- / Accelerator Pedal Position Sensor 2 -G185- 3 - Bolt 10 Nm … 4 - Cap VW Jetta Hybrid Quick Reference Specification Book • February 2014...

  • Page 69: Leak Detection Pump -V144- Assembly Overview

    Leak Detection Pump -V144- Assembly Overview 1 - Fuel Tank Filler Tube 2 - Connecting Pipe 3 - Valve 4 - Connecting Pipe 5 - Nut 6 Nm … 6 - Bracket 7 - Nut 6 Nm … 8 - Bolt 3 Nm …...

  • Page 70: Canister Installed In Engine Compartment Overview

    Canister Installed in Engine Compartment Overview 1 - EVAP Canister 2 - Bracket 3 - Nut 10 Nm … 4 - Engine Mount 5 - Bolts 10 Nm … 6 - Connecting Line 7 - Connecting Line 8 - EVAP Canister Purge Regulator Valve 1 -N80- 9 - Vent hole VW Jetta Hybrid Quick Reference Specification Book •...
  • Page 71 VW Jetta Hybrid Quick Reference Specification Book • February 2014...

  • Page 72: Evap Canister Installed On Right Rear Side Overview

    EVAP Canister Installed on Right Rear Side Overview 1 - Fuel Tank 2 - Bolts See Fuel Tank Overview … 3 - Vent Line 4 - Connecting Line 5 - Nuts See Leak Detection Pump -V144- Assembly Overview … 6 - Connecting Line 7 - Vent Line 8 - Underbody Cover 9 - Bolts...
  • Page 73 13 - Bolt See Leak Detection Pump -V144- Assembly Overview … 14 - Bracket 15 - Leak Detection Pump -V144- 16 - Air Filter 17 - Connecting Line 18 - Valve VW Jetta Hybrid Quick Reference Specification Book • February 2014...

  • Page 74: Externally Installed Fuel Filter Overview

    Externally Installed Fuel Filter Overview 1 - Fuel Filter 2 - Fuel Supply Line 3 - Fuel Return Line 4 - Fuel Line 5 - Bolt 3 Nm … 6 - Bracket for Fuel Filter VW Jetta Hybrid Quick Reference Specification Book • February 2014...

  • Page 75: Fuel Delivery Unit/Fuel Level Sensor Overview

    Fuel Delivery Unit/Fuel Level Sensor Overview 1 - EVAP Canister System Pressure Sensor -G804- 2 - Supply Line 3 - Locking Ring 110 Nm … 4 - Flange 5 - Fuel Level Sensor -G- 6 - Fuel Delivery Unit 7 - Seal Replace after removing …...

  • Page 76: Fuel Tank Overview

    Fuel Tank Overview 1 - Cap 2 - Fuel Filler Door Unit 3 - Bolt 10 Nm … 4 - EVAP Canister System Pressure Sensor -G804- 5 - Supply Line 6 - Locking Ring 110 Nm … 7 - Fuel Delivery Unit 8 - Seal Always replace …...
  • Page 77 14 - Bolt 23 Nm … Always replace … 15 - Fuel Tank 16 - Mounting Strap 17 - Nut 23 Nm … Always replace … 18 - Ground Connection VW Jetta Hybrid Quick Reference Specification Book • February 2014...

  • Page 78: Turbocharger - 1.4L Cnla

    Turbocharger – 1.4L CNLA Charge Air System Overview 1 - Coolant hose 2 - Bolt 15 Nm … 3 - Coolant hose 4 - Coolant hose 5 - Charge Air Cooler 6 - Sealing Lip 7 - Seal 8 - Intake Manifold 9 - Bolt Tightening specification and sequence, see Intake Manifold …...
  • Page 79 11 - Intake Air Temperature Sensor -G42-/Manifold Absolute Pressure Sensor -G71- 12 - Charge Air Pressure Sensor -G31-/Intake Air Temperature Sensor 2 -G299- 13 - O-ring Replace after removing … 14 - Air Guide Pipe 15 - Connection 16 - O-ring Replace after removing …...

  • Page 80: Turbocharger And Mahle Charge Pressure Actuator -V465- Overview

    Turbocharger and Mahle Charge Pressure Actuator -V465- Overview 1 - Turbocharger 2 - Bolt 8 Nm … 3 - Connection 4 - O-ring Replace after removing … 5 - Seal Replace after removing … 6 - heat Shield 7 - Bolt 25 Nm …...
  • Page 81 9 - Nut 14 Nm … Replace after removing … 10 - Bolt 9 Nm … Replace after removing … 11 - Clip 12 - Actuator Lever 13 - Lock Nut 10 Nm … Secure with sealing wax … 15 - Charge Pressure Actuator -V465- VW Jetta Hybrid Quick Reference Specification Book •...
  • Page 82 Turbocharger and Mahle Charge Pressure Actuator -V465- Overview (cont’d) 1 - Oil Return Line 2 - O-ring Replace after removing … 3 - Bolt 9 Nm … 4 - O-ring Replace after removing … 5 - Oil Supply Line 6 - O-ring Replace after removing …...
  • Page 83 9 - Bolt 8 Nm … Replace after removing … 10 - O-ring 11 - hose 12 - Bolt 8 Nm … Replace after removing … 13 - O-ring 14 - Turbocharger 15 - Seal Replace after removing … 16 - Coolant Lines 17 - Bolt 8 Nm …...

  • Page 84: Air Guides With Screw-Type Clamps

    Air Guides with Screw-Type Clamps hose Width Tightening Specification Clmap -a- = 13 mm wide 5.5 Nm -b- = 9 mm wide 3 Nm VW Jetta Hybrid Quick Reference Specification Book • February 2014...
  • Page 85 VW Jetta Hybrid Quick Reference Specification Book • February 2014...

  • Page 86: Multiport Fuel Injection - 1.4L Cnla

    Multiport Fuel Injection – 1.4L CNLA Air Filter housing Overview 1 - Air Guide Lower Section 2 - Air Guide Upper Section 3 - Cover 4 - Bolt 2 Nm … 5 - Air Filter housing Lower Section 6 - Air Filter 7 - Air Filter housing Upper Section 8 - hose 9 - Air Guide hose...
  • Page 87 13 - O-ring Replace if damaged … 14 - Water Drain hose 15 - Bolt 2 Nm … VW Jetta Hybrid Quick Reference Specification Book • February 2014...

  • Page 88: Fuel Rail With Fuel Injectors Overview

    Fuel Rail with Fuel Injectors Overview 1 - Fuel Pressure Sensor -G247- 22 Nm … 2 - Fuel Rail 3 - high Pressure Pipe 25 Nm … 4 - Bolt 9 Nm … 5 - Support Ring 6 - O-ring Replace after removing …...

  • Page 89: High Pressure Pump Overview

    high Pressure Pump Overview 1 - Roller Tappet 2 - O-ring Replace after removing … 3 - high Pressure Pump 4 - high Pressure Pipe 25 Nm … Coat the thread on the union nut with clean engine oil. … 5 - Bolt Tightening specification and sequence, see High Pressure Pump - …...

  • Page 90: High Pressure Pump Tightening Specification And Sequence

    high Pressure Pump Tightening Specification and Sequence Stage Bolts Tightening specification Install all the way in by hand. Tighten 1 turn from side to side until the flange on the high pressure pump touches the camshaft housing 20 Nm Tighten 90° additional turn VW Jetta Hybrid Quick Reference Specification Book •...
  • Page 91 VW Jetta Hybrid Quick Reference Specification Book • February 2014...

  • Page 92: Intake Manifold Overview

    Intake Manifold Overview 1 - Connector 2 - Intake Manifold 3 - Coolant Pipe 4 - Bolt Tightening specification and sequence, see Intake Manifold - … Tightening Specification and Sequence below 5 - O-ring Replace after removing … 6 - Intake Air Temperature Sensor -G42-/Manifold Absolute Pressure Sensor -G71- 7 - Gaskets Replace after removing...

  • Page 93: Intake Manifold Tightening Specifications

    11 - O-ring Replace after removing … 12 - Air Guide Pipe 13 - O-ring Replace after removing … 14 - Bolt 7 Nm … 15 - Clamp 16 - Throttle Valve Control Module -J338- 17 - Seal Replace after removing …...

  • Page 94: Oxygen Sensor Overview

    Oxygen Sensor Overview 1 - Bracket 2 - heated Oxygen Sensor -G39- with Oxygen Sensor heater -Z19- 55 Nm … 3 - Connector 4 - Oxygen Sensor After Three Way Catalytic Converter -G130- with heater For Oxygen Sensor 1 After Catalytic Converter -Z29- 55 Nm …...
  • Page 95 VW Jetta Hybrid Quick Reference Specification Book • February 2014...

  • Page 96: Exhaust System, Emission Controls - 1.4L Cnla

    Exhaust System, Emission Controls – 1.4L CNLA Emissions Control Overview 1 - Bolt 2 - Bracket 3 - Nut Tightening specification and sequence, see Installing the Catalytic … Converter - Tightening Specification and Sequence below 4 - Bolt 20 Nm …...

  • Page 97: Installing The Catalytic Converter - Tightening Specification And Sequence

    8 - Bolt Not installed … 9 - Bolt Not installed … 10 - Front Exhaust Pipe with Catalytic Converter 11 - Screw-Type Clamp Tightening specification and sequence, see Installing the Catalytic … Converter - Tightening Specification and Sequence below 12 - Seal Replace after removing …...

  • Page 98: Muffler Overview

    Muffler Overview 1 - Exhaust Pipe with Rear Muffler 2 - Bolt 25 Nm … Replace after removing … 3 - Separating Point 4 - Mounting Strap 5 - Bolt Tightening specification, refer to Fuel Supply System … 6 - Bolt Tightening specification, refer to Fuel Supply System …...
  • Page 99 VW Jetta Hybrid Quick Reference Specification Book • February 2014...

  • Page 100: Secondary Air Injection System Overview

    Secondary Air Injection System Overview 1 - Cover 2 - Damper 3 - Rubber Bushing 4 - Bracket 5 - Connecting Line 6 - Bracket 7 - Connecting Line 8 - Secondary Air Injection (AIR) Pump Motor 9 - Bolt 10 Nm …...
  • Page 101 14 - Connecting Line 15 - Intake Manifold 16 - Connecting Pipe VW Jetta Hybrid Quick Reference Specification Book • February 2014...

  • Page 102: Ignition/Glow Plug System - 1.4L Cnla

    Ignition/Glow Plug System – 1.4L CNLA Ignition System Overview 1 - Bolt 20 Nm … 2 - Knock Sensor 1 -G61- 3 - Spark Plug See Maintenance Procedures in Repair Manual … 4 - Ignition Coil with Power Output Stage 5 - Bolt 8 Nm …...

  • Page 103: Technical Data

    11 - O-ring 12 - Sensor Wheel 13 - Sealing Flange, Transmission Side 14 - Engine Speed Sensor -G28- 15 - Bolt 4.5 Nm … Technical Data Engine data 1.4L TFSI engine Idle speed 640 to 800 RPM Idle speed cannot be adjusted, it is regulated by idle stabilization RPM limited by switching off fuel Approximately 6500 RPM...

  • Page 104: Direct Shift Gearbox (Dsg) Transmission - 0Cg

    DIRECT ShIFT GEARBOx (DSG) TRANSMISSION – 0CG General Information Transmission Code Letters, Reading Transmission code letters and build date. Example: Identification code Month Year (2012) of manufacture Plant Code Time Serial Number 13:59 0026 VW Jetta Hybrid Quick Reference Specification Book • February 2014...

  • Page 105: Transmission Allocation Codes

    Transmission Allocation Codes Direct Shift Gearbox (DSG) 0CG Transmission Code letters Allocation Type Jetta from MY 11 Engine 1.4L TSI - 110 kW Gear Ratios Final drive I 71 : 16 = 4.438 for 1st to 4th gear Ratio: Z Final drive II 71 : 22 = 3.227 for 5th gear and 6th...

  • Page 106: Clutch (Dsg) - 0Cg

    Clutch (DSG) – 0CG Clutch Engaging Mechanism Overview 1 - Shim for “K 1” 2 - Large Engaging Lever “K 1” 3 - Engaging Lever Support 4 - Small Engaging Bearing for “K 2” 5 - Shim for “K 2” 6 - Guide Sleeve Upper Section 7 - Small Engaging Lever for “K 2”...
  • Page 107 VW Jetta Hybrid Quick Reference Specification Book • February 2014...

  • Page 108: Dual Clutch Overview

    Dual Clutch Overview 1 - Engaging Lever Support 2 - Ball Stud 3 - Shim “SK 1” 4 - Shim “SK 2” 5 - Small Engaging Bearing for “K 2” 6 - Dual Clutch 7 - Locking Ring Replace after removing …...
  • Page 109 13 - Bolts 8 Nm + 90° turn … Replace after removing … 14 - Guide Sleeve Lower Section 15 - Seal 16 - Seal VW Jetta Hybrid Quick Reference Specification Book • February 2014...

  • Page 110: Controls, Housing (Dsg) - 0Cg

    Controls, Housing (DSG) – 0CG Assembly Mounts Overview 1 - Bolt Tightening specification, see Engine and Transmission Mount … Overview Always replace … 2 - Bolt Tightening specification, see Engine and Transmission Mount … Overview Always replace … 3 - Bolt Tightening specification, see Engine and Transmission Mount …...
  • Page 111 5 - Bolt 40 Nm + 90° turn … Replace after removing … 6 - Bolt 40 Nm + 90° turn … Replace after removing … 7 - Bracket 8 - Bolt 20 Nm + 90° turn … Replace after removing …...

  • Page 112: Mechatronic Overview

    Mechatronic Overview 1 - Bolt Tightening specification and sequence, see DSG Transmission … Mechatronic -J743- - Tightening Specification and Sequence below M8 x 35 … 2 - Bolt Tightening specification and sequence, see DSG Transmission … Mechatronic -J743- - Tightening Specification and Sequence below M8 x 90 …...

  • Page 113: Direct Shift Gearbox (Dsg) Mechatronic -J743- Tightening Specification And Sequence

    Direct Shift Gearbox (DSG) Mechatronic -J743- Tightening Specification and Sequence Replace the bolts -arrows 1- and -arrows 2-. Stage Bolts Tightening specification -Arrows 1- Tighten the bolt hand-tight. Remove the guide pin -T10406-. -Arrows 2- Tighten the bolt hand-tight. -Arrows 1 and 2- 10 Nm diagonally Cover of engaging levers on the clutch mechanism (not Illustrated) 8 Nm...

  • Page 114: Selector Mechanism Overview

    Selector Mechanism Overview 1 - Selector Lever handle 2 - Selector Mechanism with Selector Lever Cable 3 - Bolt 4 Nm … 4 - Nut 8 Nm … 5 - Selector housing 6 - Cable Mounting Bracket 7 - Bolt 8 Nm + 90°...

  • Page 115: Transmission Tightening Specifications

    11 - Bolt 13 Nm … 12 - Tunnel/Body Transmission Tightening Specifications Item Bolt 1, 2 M12 x 50 3, 4 M12 x 105 5, 6, 7 M10 x 50 8, 9 M12 x 70 Alignment sleeve for centering Attach from the engine side. VW Jetta Hybrid Quick Reference Specification Book •...

  • Page 116: Gears, Shafts (Dsg) - 0Cg

    Gears, Shafts (DSG) – 0CG FastenerTightening Specifications Component Parking lock cover to transmission housing bolts Parking lock to the transmission housing bolts 20 + 90° Transmission selector lever to selector shaft bolt Replace the bolts after removing them. VW Jetta Hybrid Quick Reference Specification Book • February 2014...

  • Page 117: Rear Final Drive, Differential (Dsg) - 0Cg

    Rear Final Drive, Differential (DSG) – 0CG Seals Component Overview 1 - Input shaft seal, replacing 2 - Inner Input Shaft Seal 3 - Right Stub Shaft 4 - Bolt 30 Nm … 5 - Locking Ring Replace … 6 - Cable Mounting Bracket 7 - Right Seal 8 - Left Seal 9 - Left Flange Shaft...

Table of Contents