Assembly Overview - Charge Air Cooling - Volkswagen Golf 2004 Workshop Manual

1.6

Assembly overview - charge air cooling

Note
When making repairs, remove oil from connection and hose
♦
ends.
All hose connections of charge air system are secured by
♦
spring-type clips or by connector couplings. Observe installa‐
tion instructions ⇒ page 231
Charge air system must be free of leaks.
♦
Checking charge air system for leaks
♦
Engine codes AZV, BKD, BKP, BMA BVE and BWV
⇒ page 237
Engine codes BMN, BMR and BUZ
1.6.1 Engine codes AZV, BKD, BKP, BMA,
BVE and BWV
Assembly of hose connections
1 - 5 Nm
2 - Mounting
❑ For charge air cooler.
3 - Charge air cooler
❑ To remove, bring lock
carrier into service posi‐
tion ⇒ General body re‐
pairs; Rep. gr. 50 ; Body
- front; lock carrier serv‐
ice position .
4 - Connecting hose
5 - 8 Nm
6 - Connecting hose
7 - To turbocharger
8 - Charge air pipe
9 - To intake connecting pipe
10 - Connecting hose
11 - 25 Nm
12 - Charge air pipe
13 - 8 Nm
14 - Charge air pressure send‐
er -G31- with intake air tem‐
perature sender -G42-
15 - Connecting hose
Golf 2004 ➤ , Golf Plus 2005 ➤ , Passat 2006 ➤ , Touran 2003 ➤
4-cylinder diesel engine (2.0 l engine, 4 valve) - Edition 02.2011
⇒ page 238
⇒ page 238
⇒ page 231
1. Charge air system with turbocharger
237