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2015 Golf GTI
Volkswagen 2015 Golf GTI Manuals
Manuals and User Guides for Volkswagen 2015 Golf GTI. We have
10
Volkswagen 2015 Golf GTI manuals available for free PDF download: Manual, Repair Manual, Brochure & Specs, Technical Specifications
Volkswagen 2015 Golf GTI Repair Manual (320 pages)
Brand:
Volkswagen
| Category:
Automobile
| Size: 30.48 MB
Table of Contents
Table of Contents
3
General, Technical Data
9
Safety Precautions
9
Start/Stop System Safety Precautions
9
Safety Precautions, Road Test with Testing Equipment
9
Golf 2015 ➤ , Golf Variant
9
HID Headlamps Usage and Safety Precautions
10
Repair Information
12
Contact Corrosion
12
Wire Routing and Securing
12
Battery
13
Battery, General Information
13
Battery Types
13
Battery, Starter, Generator, Cruise Control
14
Battery
14
Overview - Battery
14
Battery, Removing and Installing
15
Battery, Disconnecting and Connecting
17
Battery Tray, Removing and Installing
18
Battery, Checking
19
Battery, Charging
19
Ground Cable with Battery Monitoring Control Module J367 , Removing and Installing
19
Battery Monitoring Control Module J367 , Adapting
20
Generator
21
Overview - Generator
21
Generator, Removing and Installing
23
Generator, Checking
30
Ribbed Belt Pulley, Removing and Installing
30
Voltage Regulator, Removing and Installing
35
Starter
38
Overview - Starter
38
Starter, Removing and Installing
41
Cruise Control System
47
Start/Stop System
48
General Description for Start/Stop System
48
Component Location Overview - Start/Stop System
48
Adaptive Cruise Control
49
Component Location Overview - Adaptive Cruise Control (ACC)
49
Control Module for Adaptive Cruise Control, Removing and Installing
50
Adaptive Cruise Control, Calibrating
53
Special Tools
54
Instruments
57
Instrument Cluster
57
Overview - Instrument Cluster
57
Instrument Cluster KX2 , Removing and Installing
57
Horn
59
Overview - Horn
59
High Tone Horn H2 / Low Tone Horn H7 , Removing and Installing
59
Wiper/Washer Systems
61
Windshield Wiper System
61
Overview - Windshield Wiper System
61
Golf 2015 ➤ , Golf Variant
62
Wiper, Moving into Service Position
64
Wiper Blade, Removing and Installing
64
Windshield Wiper Arms, Removing and Installing
65
Windshield Wiper Arms, Adjusting
66
Windshield Wiper Motor V , Removing and Installing
67
Windshield Wiper Motor, Replacing
68
Windshield Wiper Motor, Deactivating Alternating Park Position Function
69
Rain/Light Recognition Sensor, Removing and Installing
70
Rain/Light Recognition Sensor, Servicing
74
Windshield Washer System
77
Overview - Windshield Washer System
77
Washer Fluid Reservoir, Removing and Installing
80
Windshield Washer Fluid Level Sensor, Removing and Installing
81
Windshield Washer Pump, Removing and Installing
82
Spray Nozzles, Removing and Installing
82
Spray Nozzles, Adjusting
83
Rear Window Wiper System
84
Overview - Rear Window Wiper System
84
Wiper Blade, Removing and Installing
85
Windshield Wiper Arm, Removing and Installing
85
Wiper Arm, Adjusting
86
Rear Window Wiper Motor V12 , Removing and Installing
86
Rear Window Washer System
88
Overview - Rear Window Washer System
88
Washer Fluid Reservoir, Removing and Installing
90
Rear Window Washer Pump, Removing and Installing
90
Spray Nozzle, Removing and Installing
91
Spray Nozzle, Adjusting
92
Headlamp Washer System
93
Overview - Headlamp Washer System
93
Washer Fluid Reservoir, Removing and Installing
93
Headlamp Washer Pump V11 , Removing and Installing
94
Spray Nozzles, Removing and Installing
94
Spray Nozzles, Adjusting
95
Lift Cylinder, Removing and Installing
95
Washer Fluid Hoses
97
Washer Fluid Hoses, Servicing
97
Special Tools
98
Exterior Lights, Switches
99
1 Headlamp
100
Overview - Headlamp
100
Headlamp, Removing and Installing
109
Headlamp Installation Position, Correcting
113
Headlamp, Adjusting
113
Left/Right Front Turn Signal Bulb M5 / M7 , Removing and Installing
115
Headlamp Housing Repair Kit, Installing
117
Headlamp, Changing from LHD to RHD
118
Left/Right Headlamp Beam Adjustment Motor V48 / V49 , Removing and Installing
119
Low Beam Headlamp Bulb, Removing and Installing
121
Low Beam Headlamp Bulb, Removing and Installing", Page
121
Left/Right High Beam Headlamp Bulb M30 / M32 , Re- Moving and Installing
122
Left/Right High Beam Headlamp Bulb M30 / M32 , Removing and Installing
122
Left/Right HID Headlamp Bulb L13 / L14 , Removing and Installing
123
Left/Right Position Lamp Bulb M1 / M3 , Removing and Installing
125
Left/Right Daytime Running Lamp Bulb L174 / L175 , Re- Moving and Installing
126
Left/Right Daytime Running Lamp Bulb L174 / L175 , Removing and Installing
126
And Installing
127
Left/Right Cornering Lamp Bulb L148 / L149 , Removing and Installing
127
Left/Right Daytime Running Lamp and Position Lamp LED Module - L176- / - L177- , Removing and Installing
127
Left/Right Low Beam Headlamp Reflector Motor V294 / V295 , Removing and Installing
127
Left/Right HID Headlamp Control Module J343 / J344 , Removing and Installing
128
Left/Right Headlamp Power Output Stage J667 / J668 , Removing and Installing
129
Left/Right Daytime Running Lamp and Position Lamp Control Module J860 / J861 , Removing and Installing
130
Left/Right Swivel Module Position Sensor G474 / G475 , Removing and Installing
131
Left/Right Variable Headlamp Positioning Motor V446 / V447 , Removing and Installing
131
Sensor for Left/Right Variable Headlamp Positioning Mo- Tor G695 / G696 , Removing and Installing
131
Left/Right Adaptive Cornering Lamp Motor V318 / V319 , Removing and Installing
132
Fog Lamps
133
Overview - Fog Lamps
133
Fog Lamp, Removing and Installing
134
Left/Right Front Fog Lamp Bulb L22 / L23 , Removing and Installing
135
Lamps in Exterior Rearview Mirror
137
Overview - Lamps in Exterior Rearview Mirror
137
Turn Signal, Removing and Installing
138
Exterior Rearview Mirror Entry Lamp, Removing and Installing
140
Overview - Body Tail Lamps
141
Tail Lamps
141
Overview - Rear Lid Tail Lamps
145
Rear Lid Tail Lamp, Removing and Installing
148
Tail Lamp, Correcting Installed Position
150
Tail Lamp, Removing and Installing
152
Right and Left Tail Lamp Bulb M2 / M4 , Removing and Installing
153
Left/Right Rear Fog Lamp Bulb L46 / L47 , Removing and Installing
156
Left/Right Brake/Tail Lamp Bulb M21 / M22 , Removing and Installing
158
Back-Up Lamp, Removing and Installing
160
Turn Signal Bulb, Removing and Installing
162
High-Mounted Brake Lamp
165
Overview - High-Mounted Brake Lamp
165
High-Mounted Brake Lamp, Removing and Installing
166
Left/Right License Plate Lamp X4 / X5 , Removing and Installing
169
License Plate Lamp
169
Left/Right License Plate Lamp Bulb X4 / X5 , Removing and Installing
171
7 Access/Start Authorization
174
Component Location Overview - Access/Start Authorization System
174
Component Location Overview - Keyless Access Authori- Zation System
176
Component Location Overview - Keyless Access Authorization System
176
Access/Start System Interface J965 , Removing and In- Stalling
178
Access/Start System Interface J965 , Removing and Installing
178
Driver Exterior and Front Passenger Exterior Door Handle Touch Sensor G415 / G416 , Removing and Installing
180
Access/Start System Antenna 1 in Vehicle Interior R138 , Removing and Installing
181
Driver Access/Start System Antenna R134 , Removing and Installing
181
Front Passenger Access/Start System Antenna R135 , Removing and Installing
181
Access/Start System Antenna in Luggage Compartment R137 , Removing and Installing
182
Access/Start System Antenna in Rear Bumper R136 , Re- Moving and Installing
183
Access/Start System Antenna in Rear Bumper R136 , Removing and Installing
183
Overview - Steering Column Switch Module
184
Steering Column Switch Module
184
Lock Cylinder, Removing and Installing
187
Ignition Switch Key Lock Solenoid N376 , Removing and Installing
188
Ignition/Starter Switch, Removing and Installing
189
Golf 2015 ➤ , Golf Variant
190
Steering Column Switch Module, Removing and Installing
190
Steering Column Electronics Control Module J527 , Removing and Installing
195
Turn Signal Switch E2 , Removing and Installing
200
Anti-Theft Immobilizer Reader Coil D2 , Removing and Installing
202
Cruise Control Switch E45 , Removing and Installing
202
Windshield Wiper Intermittent Mode Switch E22 , Removing and Installing
202
Steering Lock Housing, Removing and Installing
203
Overview - Parking Aid
205
Parking Aid
205
Parking Aid Control Module J446 , Removing and Installing
208
Front Parking Aid Warning Buzzer H22 , Removing and Installing
209
Rear Parking Aid Warning Buzzer H15 , Removing and Installing
210
Front Parking Aid Sensor, Removing and Installing
211
Rear Parking Aid Sensor, Removing and Installing
213
Overview - Parallel Parking Assist
214
Parallel Parking Assist
214
Control Module, Removing and Installing
215
Front Sensor, Removing and Installing
216
Rear Sensor, Removing and Installing
216
Automatic Headlamp Range Control
217
Overview - Automatic Headlamp Range Control
217
Control Module for Headlamp Range/Cornering Lamp and Headlamp Range, Removing and Installing
219
Overview - Trailer Hitch Socket
221
Trailer Hitch
221
Trailer Socket U10
222
Towing Recognition Control Module J345 , Removing and Installing
223
Blind Spot Detection
225
Overview - Blind Spot Detection
225
Blind Spot Detection Warning Lamp in Left/Right Exterior Mirror K303 / K304 , Removing and Installing
227
Blind Spot Detection Control Module J1086 / Blind Spot Detection Control Module 2 J1087 , Removing and Installing
228
Blind Spot Detection, Calibrating
230
Special Tools
237
Interior Lights, Switches
239
1 Lamps
240
Component Location Overview - Instrument Panel Lamps
241
Component Location Overview - Front Door Lamps
242
Component Location Overview - Rear Door Lamps
243
Component Location Overview - Center Console Lamps
244
Component Location Overview - Luggage Compartment Lamps
245
Component Location Overview - Roof Trim Panel Lamps
247
Panorama Roof
248
Glove Compartment Lamp W6 , Removing and Installing
249
Bulb for Glove Compartment Lamp W6 , Replacing
250
Left/Right Front Footwell Lamp K268 / K269 , Removing and Installing
251
Central Locking -Safe- Indicator Lamp K133 , Removing and Installing
252
Left/Right Front Footwell Illumination Bulb L151 / L152 , Removing and Installing
252
Left/Right Front Entry Lamp W31 / W32 , Removing and Installing
253
Driver/Front Passenger Door Opener Il- Lumination Bulb -L108- / -L109- , Re- Moving and Installing
254
Driver/Front Passenger Door Warning Lamp W30 / W36 , Removing and Installing
254
Entry Lamp Bulb, Removing and Installing
254
Installing
254
Left/Right Front Door Ambient Lighting Bulb 2 L203 / L204 , Removing and Installing
255
Left/Right Rear Entry Lamp W33 / W34 , Removing and Installing
255
Left/Right Rear Door Warning Lamp W37 / W38 , Re- Moving and Installing
256
Left/Right Rear Door Warning Lamp W37 / W38 , Removing and Installing
256
Luggage Compartment Lamp W3 , Removing and In- Stalling
256
Luggage Compartment Lamp W3 , Removing and Installing
256
Selector Lever Transmission Range Position Display Unit Y26 , Removing and Installing
256
Bulb for Luggage Compartment Lamp W3 , Removing and Installing
257
Driver/Front Passenger Vanity Mirror Lamp
258
Driver/Front Passenger Vanity Mirror Lamp W20 / W14 , Removing and Installing
258
Bulb, Removing and Installing
259
Driver/Front Passenger Vanity Mirror Lamp W20 / W14 Bulb, Removing and Installing
259
Front Interior Lamp W1 Bulb, Removing and Installing
260
Rear Interior Lamp W43 Bulb, Removing and Installing
261
Left/Right Rear Interior Lamp W47 / W48 , Replacing
262
Left/Right Rear Reading Lamp W11 / W12 , Removing and Installing
262
2 Controls
266
Component Location Overview - Instrument Panel Con- Trols
267
Component Location Overview - Instrument Panel Controls
267
Component Location Overview - Controls in Front Doors
268
Component Location Overview - Controls in Rear Doors
269
Component Location Overview - Controls in Center Con- Sole
270
Component Location Overview - Controls in Center Console
270
Component Location Overview - Controls in Luggage Compartment
271
Component Location Overview - Controls in Roof Trim Panel
272
Headlamp Range Control Adjuster E102 , Removing and Installing
273
Rotary Light Switch EX1 , Removing and Installing
273
ASR/ESP Button E256 , Removing and Installing
274
Driving Profile Selection Button E735 , Removing and In- Stalling
274
Driving Profile Selection Button E735 , Removing and Installing
274
Parallel Parking Assistance Button E581 , Removing and Installing
274
Parking Aid Button E266 , Removing and Installing
274
Start/Stop Mode Button E693 , Removing and Installing
274
⇒ "2.14 Center Console Switch Module 1 and 2 EX23 / EX30
274
Center Console Switch Module 1 and 2 EX23 / EX30 , Removing and Installing
275
Removing and Installing
275
Emergency Flasher Switch EX3 , Removing and Instal- Ling
276
Emergency Flasher Switch EX3 , Removing and Installing
276
Exterior Rearview Mirror Adjuster EX11 , Removing and Installing
277
Glove Compartment Lamp Switch E26 , Removing and Installing
277
Left/Right Seat Heating Button E653 / E654 , Removing and Installing
277
Power Window Control Head in Driver Door E512 , Re- Moving and Installing
278
Power Window Control Head in Driver Door E512 , Removing and Installing
278
Driver Interior Locking Button E308 , Removing and In- Stalling
279
Driver Interior Locking Button E308 , Removing and Installing
279
Front Passenger Power Window Button E716 , Removing and Installing
279
Interior Monitoring and Vehicle Inclination Deactivation Button E616 , Removing and Installing
280
Driver and Front Passenger Door Contact Switch F2 / F3 , Removing and Installing
281
Driver and Passenger Side Rear Power Window Button E711 / E713 , Removing and Installing
281
Left/Right Rear Door Contact Switch F10 / F11 , Remov- Ing and Installing
281
Left/Right Rear Door Contact Switch F10 / F11 , Removing and Installing
281
Start System Button E378 , Removing and Installing
281
Driver and Front Passenger Vanity Mirror Lamp Contact Switch F147 / F148 , Removing and Installing
282
Rear Lid Contact Switch, Removing and Installing
282
Sunroof Button E325 , Removing and Installing
282
Front Interior Lamp/Reading Lamp, Removing and Installing
283
Rear Interior Lamp/Reading Lamp, Removing and Installing
283
Left/Right Front Reading Lamp Button E633 / E634 , Removing and Installing
285
Anti-Theft Alarm System
286
Overview - Interior Monitoring
286
Alarm Horn H12 , Removing and Installing
287
Anti-Theft Alarm System Sensor G578 , Removing and Installing
287
Driver Assistance Systems Front Camera
291
Driver Assistance Systems Front Camera, Removing and Installing
291
Cigarette Lighter and Socket
292
Overview - Converter with Socket, 12 V-230 V
292
Cigarette Lighter U1 , Removing and Installing
293
Converter with Socket, 12 V-230 V U13 , Removing and Installing
293
Rear Cigarette Lighter Illumination Bulb L32 , Removing and Installing
293
Socket Illumination Bulb L42 , Removing and Installing
293
Socket U , Removing and Installing
293
Golf 2015 ➤ , Golf Variant
294
Special Tools
295
Wiring
296
Relay Carriers, Fuse Panels and E-Boxes
296
Component Location Overview - Relay Carriers, Fuse Panels and E-Boxes
296
E-Box, Removing and Installing
298
E-Box Relay and Fuse Panels, Removing and Installing
300
Relay and Fuse Carrier Behind Instrument Panel on Driver Side, Removing and Installing
302
Control Modules
303
Component Location Overview - Control Modules
303
Overview - Control Modules
306
Overview - Data Bus on Board Diagnostic Interface
307
Vehicle Electrical System Control Module J519 , Removing and Installing
307
Data Bus on Board Diagnostic Interface J533 , Removing and Installing
308
Vehicle Electrical System Control Module J519 Bracket, Removing and Installing
309
Vehicle Electrical System Control Module J519 Bracket, Replacing
310
Parking Aid Control Module J446 / Parallel Parking Assistance Control Module J791 Bracket, Removing and Installing
310
Parking Aid Control Module J446 / Parallel Parking As- Sistance Control Module J791 Bracket, Removing and Installing
310
Connectors
312
Wiring Harnesses and Connectors, Repairing
312
Connector Housings, Releasing and Disassembling
313
Antenna Wires, Repairing
314
Fiber-Optic Cable
315
Vehicle Diagnostic Tester
316
Revision History
317
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Volkswagen 2015 Golf GTI Repair Manual (375 pages)
Brand:
Volkswagen
| Category:
Automobile
| Size: 16.99 MB
Table of Contents
Table of Contents
3
General, Technical Data
9
Safety Precautions
9
Safety Precautions, Working on Fuel Supply System
9
Start/Stop System Safety Precautions
9
Safety Precautions, Road Test with Testing Equipment
9
Ignition System Safety Precautions
10
Cooling System Safety Precautions
10
Identification
11
Engine Number/Engine Characteristics
11
Repair Information
13
Clean Working Conditions
13
Engine Contaminants
13
Contact Corrosion
13
Wire Routing and Securing
13
Cooler and Condenser Assembly
14
Vacuum System, Checking
14
Special Tools
15
Engine Assembly
16
Engine, Removing and Installing
16
Engine, Removing
16
Engine and Transmission, Separating
27
Engine, Securing on Engine and Transmission Holder
31
Engine, Installing
32
Subframe Mount
37
Overview - Subframe Mount
37
Engine Mount, Removing and Installing
38
Transmission Mount, Removing and Installing
39
Pendulum Support, Removing and Installing
41
Engine, Supporting in Installed Position
41
Subframe Mount, Adjusting
44
Subframe Mount, Checking Adjustment
45
Engine Cover
46
Engine Cover, Removing and Installing
46
Special Tools
47
Crankshaft, Cylinder Block
52
Cylinder Block, Belt Pulley Side
52
Overview - Cylinder Block, Belt Pulley Side
52
Ribbed Belt, Removing and Installing
54
Ribbed Belt Tensioner, Removing and Installing
55
Vibration Damper, Removing and Installing
55
Auxiliary Components Bracket, Removing and Installing
61
Engine Support, Removing and Installing
63
Cylinder Block, Transmission Side
65
Overview - Cylinder Block, Transmission Side
65
Flywheel, Removing and Installing
66
Sealing Flange, Removing and Installing, Transmission Side
67
Crankshaft
70
Overview - Crankshaft
70
Crankshaft Dimensions
72
Main Bearing Shells Allocation
72
Crankshaft Needle Bearing, Replacing
73
Crankshaft, Measuring Axial Clearance
75
Crankshaft, Measuring Radial Clearance
75
Sensor Wheel, Removing and Installing
76
Balance Shaft
77
Overview - Balance Shaft
77
Balance Shaft, Removing and Installing
78
Balance Shaft Sealing Ring, Replacing, Intake Side
83
Piston and Connecting Rod
85
Overview - Piston and Connecting Rod
85
Pistons, Removing and Installing
86
Pistons and Cylinder Bore, Checking
88
New Connecting Rod, Separating
92
Connecting Rods, Checking Radial Clearance
92
Special Tools
94
Cylinder Head, Valvetrain
98
Cylinder Head
98
Overview - Cylinder Head
98
Overview - Camshaft Housing
101
Cylinder Head, Removing and Installing
102
Vacuum Pump, Removing and Installing
108
Compression Pressure, Checking
109
Timing Chain Cover
112
Overview - Timing Chain Cover
112
Timing Chain Cover, Removing and Installing
114
Vibration Damper Sealing Ring, Replacing
120
Chain Drive
122
Overview - Camshaft Timing Chain
122
Overview - Balance Shaft Drive Chain
124
Camshaft Timing Chain, Removing and Installing
126
Balance Shaft Drive Chain, Removing and Installing
138
Chain Length, Checking
138
Valve Timing, Checking
139
Valvetrain
141
Overview - Valvetrain
141
Camshaft, Removing and Installing
144
Camshaft Adjustment Valve 1 N205 , Removing and Installing
168
Camshaft Adjustment Valve 1 N205 and Exhaust Camshaft Adjustment Valve 1 N318 , Removing and Installing
169
Sliding Bar Ball, Installing
170
Valve Stem Seals, Removing and Installing
171
Intake and Exhaust Valves
178
Valve Guides, Checking
178
Valves, Checking
178
Valve Dimensions
178
Special Tools
179
Lubrication
187
Oil Pan/Oil Pump
187
Overview - Oil Pan/Oil Pump
187
Engine Oil
190
Oil Pan Lower Section, Removing and Installing
190
Oil Pan Upper Section, Removing and Installing
193
Oil Pump, Removing and Installing
196
Oil Level Thermal Sensor G266 , Removing and Installing
198
Engine Oil Cooler
200
Overview - Engine Oil Cooler
200
Engine Oil Cooler, Removing and Installing
200
Mechanical Switch Valve, Removing and Installing
202
Crankcase Housing Ventilation
203
Overview - Crankcase Ventilation
203
Oil Separator, Removing and Installing
204
Oil Filter/Oil Pressure Switch
205
Overview - Oil Filter
205
Overview - Oil Pressure Switch/Oil Pressure Regulator Valve
206
Oil Pressure Switch F1 , Removing and Installing
207
Reduced Oil Pressure Switch F378 , Removing and Installing
208
Oil Pressure Switch, Level 3 F447 , Removing and Installing
209
Oil Pressure, Checking
210
Piston Cooling Nozzle Control Valve N522 , Removing and Installing
213
Oil Pressure Regulation Valve N428 , Removing and Installing
214
Special Tools
216
Cooling System
218
Cooling System/Coolant
218
Connection Diagram - Coolant Hoses
218
Coolant System, Checking for Leaks
224
Coolant, Draining and Filling
225
Coolant Pump/Thermostat
231
Overview - Coolant Pump/Thermostat
231
?? 2.1 Overview - Coolant Pump/Thermostat, Page 223
234
Overview - Electric Coolant Pump
234
Overview - Engine Coolant Temperature Sensor
236
After-Run Coolant Pump V51 , Removing and Installing
236
Coolant Shut-Off Valve N82 , Removing and Installing
238
Transmission Coolant Valve N488 , Removing and Installing
239
Transmission Coolant Valve N488 , Removing and Instal- Ling
239
Coolant Pump, Removing and Installing
240
Coolant Pump Toothed Belt, Removing and Installing
243
Engine Temperature Control Actuator N493 , Removing and Installing
245
Engine Coolant Temperature Sensor G62 , Removing and Installing
246
Engine Coolant Temperature Sensor on Radiator Outlet G83 , Removing and Installing
247
Coolant Pipes
249
Overview - Coolant Pipes
249
Front Coolant Pipes, Removing and Installing
249
Upper Coolant Pipes, Removing and Installing
250
Radiator/Coolant Fan
252
Overview - Radiator/Coolant Fan
252
Overview - Auxiliary Cooler
253
Overview - Fan Shroud and Radiator Fan
255
Radiator, Removing and Installing
255
Fan Shroud, Removing and Installing
257
Coolant Fan, Removing and Installing
258
Auxiliary Cooler, Removing and Installing
259
Special Tools
261
Turbocharger, Supercharger
264
Turbocharger
264
Overview - Turbocharger
264
Turbocharger, Removing and Installing
266
Charge Pressure Actuator V465 , Adjusting
271
Charge Air System
272
Overview - Charge Air System
272
Overview - Charge Air Hose Connections
273
Charge Air Cooler, Removing and Installing
273
Charge Air Pressure Sensor G31 , Removing and Installing
277
Charge Air System, Checking for Leaks
277
Special Tools
279
Multiport Fuel Injection
281
Fuel Injection System
281
Overview - Component Location, Fuel Injection System
281
High Fuel Pressure, Reducing
291
Fuel Injectors
293
Overview - Fuel Injector
293
Fuel Injectors, Removing and Installing
293
Intake Manifold-Fuel Injectors, Removing and Installing
295
Fuel Injector Seals, Replacing
296
Fuel Injectors, Cleaning
299
Air Filter
301
Overview - Air Filter Housing
301
Air Filter Housing, Removing and Installing
302
Intake Manifold
304
Overview - Intake Manifold
304
Overview - Intake Manifold Lower Section with Fuel Rail
308
Intake Manifold, Removing and Installing
312
Fuel Rail, Removing and Installing, Direct Fuel Injection
317
Throttle Valve Control Module GX3 , Removing and Installing
317
Throttle Valve Control Module, Cleaning
319
Sensors
321
Overview - Structure Borne Sound Actuator and Control Module
321
Fuel Pressure Sensor G247 , Removing and Installing
322
Fuel Pressure Sensor G247 , Checking
324
Low Fuel Pressure Sensor G410 , Removing and Installing
326
Engine Control Module
329
Engine Control Module J623 , Removing and Installing
329
High Pressure Pump
333
Overview - High Pressure Pump
333
High Pressure Pump, Removing and Installing
336
Heated Oxygen Sensor
341
Overview - Heated Oxygen Sensor
341
Oxygen Sensor 1 before Catalytic Converter GX10 , Removing and Installing
341
Oxygen Sensor 1 after Catalytic Converter GX7 , Removing and Installing
342
Special Tools
344
Volkswagen 2015 Golf GTI Manual (400 pages)
Brand:
Volkswagen
| Category:
Automobile
| Size: 6.24 MB
Table of Contents
Side View
1
Front View
2
Rear View
3
Upper Center Console
7
Lower Center Console
8
Instrument Cluster
11
Instrument Overview
11
Main Menu
21
Infotainment System
25
Technical Data
40
Engine Data
42
Child Safety Lock
59
Rear Hatch
61
Opening the Rear Hatch
63
Power Windows
65
Power Sunroof
70
Center Armrest
87
Seat Functions
89
Seat Heating
89
Safety Belts
92
Safety Belt Extender
103
Sun Protection
118
Sun Visors
118
Windshield Wipers and Washer
120
Windshield Wiper Lever
121
Rain Sensor
125
Inside Mirror
129
Outside Mirrors
130
Driving Tips
132
Luggage Compartment
137
Luggage Compartment Cover
140
Roof Rack
147
Trailer Towing
151
Technical Requirements
153
Loading the Trailer
155
Driving with a Trailer
156
Tires and Wheels
162
Tire Inflation Pressure
168
Tire Wear and Damage
171
Tire Labeling
175
Winter Tires
178
Snow Chains
179
Storage Areas
196
Glove Compartment
201
Cup Holders
205
Power Outlets
208
Starting and Stopping the Engine
211
Starting the Engine
216
Stopping the Engine
217
Electronic Immobilizer
219
Driving with Automatic Transmission
229
Braking and Parking
235
Parking Brake
238
Braking Assistance Systems
243
Brake Fluid
246
Cruise Control
254
Cruise Control Operation
256
Heating and Air Conditioning
274
Air Vents
281
Air Recirculation
282
Gasoline Additives
292
Working in the Engine Compartment
294
Preparing to Work in the Engine Compartment
297
Engine Oil
300
Engine Oil Specifications
301
Engine Oil Consumption
305
Changing Engine Oil
305
Engine Coolant
307
Vehicle Battery
314
Washing the Vehicle
321
Parts and Accessories
340
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Volkswagen 2015 Golf GTI Repair Manual (234 pages)
Manual Transmission
Brand:
Volkswagen
| Category:
Automobile
| Size: 8.59 MB
Table of Contents
Table of Contents
3
General, Technical Data
5
Identification
5
Transmission Identification
5
Safety Precautions
6
Road Test with Testing Equipment Safety Precautions
6
Start/Stop System Safety Precautions
6
Repair Information
7
General Repair Information
7
Contact Corrosion
10
Technical Data
11
Transmission/Engine Allocation
11
Capacities
12
Gear Ratio Calculation
12
Overview - Powertrain
13
Overview - Powertrain, Front Wheel Drive
13
Electrical Components
15
Overview - Electrical Components Location
15
Special Tools
16
Clutch
17
Clutch Mechanism
17
Overview - Component Location, Clutch Mechanism
17
Overview - Pedal Assembly
19
Overview - Clutch Hydraulics
21
Overview - Clutch Release Mechanism
25
Over-Center Spring, Removing and Installing
26
Return Spring, Removing and Installing
28
Clutch Pedal, Removing and Installing
31
Mounting Bracket, Removing and Installing
32
Bearing Bushing, Removing and Installing
36
Clutch Master Cylinder, Removing and Installing
36
Clutch Slave Cylinder with Release Bearing, Removing and Installing
37
Clutch Mechanism Lines, Removing and Installing
38
Bleeder, Removing and Installing
40
Clutch Master and Clutch Slave Cylinder, Checking
40
Clutch Position Sensor G476 , Removing and Installing
41
Clutch Mechanism, Bleeding
41
Clutch Release Mechanism, Servicing
42
Clutch
44
Clutch Manufacturers, Differentiating
44
Overview - Clutch
45
Clutch, Removing and Installing
49
Special Tools
60
Controls, Housing
63
Selector Mechanism
63
Selector Mechanism Installation Position
63
Overview - Selector Mechanism
64
Overview - Shift Lever Knob and Cover
66
Gearshift Knob, Removing and Installingg
66
Selector Mechanism, Removing and Installing
67
Selector Mechanism, Adjusting
75
Gearshift Mechanism, Checking
78
Selector Shaft Seal, Replacing
78
Transmission, Removing and Installing
80
Transmission, Removing
80
Transmission, Installing
96
Transmission Tightening Specifications
108
Subframe Mount
109
Overview - Subframe Mount
109
Transmission, Transporting
112
Transmission, Disassembling and Assembling
113
Overview - Schematic, Transmission
113
Overview - Transmission
114
Overview - Transmission Housing and Selector Mechanism
115
Overview - Shift Unit
117
Overview - Input Shaft, Output Shafts, Differential, Shift Lever Rods
118
Overview - Shift Forks
120
Transmission, Disassembling and Assembling
120
Transmission Housing and Clutch Housing
134
Overview - Transmission Housing
134
Overview - Clutch Housing
136
Transmission Housing, Servicing
138
Clutch Housing, Servicing
143
Securing on Engine and Transmission Holder
145
Transmission Fluid
146
Transmission Fluid Level, Checking
146
Special Tools
147
Gears, Shafts
161
Input Shaft
161
Overview - Input Shaft
161
Input Shaft, Disassembling and Assembling
162
Input Shaft Seal, Replacing
165
Output Shaft
167
Overview - Output Shaft
167
Output Shaft, Disassembling and Assembling
176
Output Shaft, Adjusting
191
Special Tools
198
Volkswagen 2015 Golf GTI Repair Manual (213 pages)
Manual Transmission
Brand:
Volkswagen
| Category:
Automobile
| Size: 7.79 MB
Table of Contents
Table of Contents
3
General, Technical Data
7
Safety Precautions
7
Start/Stop System Safety Precautions
7
Identification
8
Transmission Identification
8
Repair Information
9
General Repair Information
9
Technical Data
12
Transmission/Engine Allocation
12
Capacities
12
Gear Ratio Calculation
13
Overview - Powertrain
14
Overview - Powertrain, Front Wheel Drive
14
Electrical Components
16
Component Location Overview - Electrical Components
16
Clutch
17
Clutch Mechanism
17
Component Location Overview - Clutch Mechanism
17
Overview - Pedal Assembly
19
Overview - Clutch Hydraulics
21
Overview - Clutch Release Mechanism
24
Clutch Pedal, Removing and Installing
25
Bearing Bushing, Removing and Installing
26
Over-Center Spring, Removing and Installing
27
Return Spring, Removing and Installing
29
Mounting Bracket, Removing and Installing
32
Clutch Master Cylinder, Removing and Installing
35
Clutch Slave Cylinder, Removing and Installing
36
Clutch Mechanism Lines, Removing and Installing
37
Clutch Mechanism, Bleeding
39
Clutch Master and Clutch Slave Cylinder, Checking
40
Clutch Position Sensor G476 , Removing and Installing
40
Clutch Release Mechanism, Servicing
41
Clutch
42
Overview - Clutch
42
Clutch, Removing and Installing
45
Special Tools
55
Controls, Housing
57
Selector Mechanism
57
Selector Mechanism Installation Position
57
Overview - Gearshift Knob and Cover
58
Overview - Selector Mechanism
59
Gearshift Knob, Removing and Installing
60
Selector Mechanism, Removing and Installing
62
Selector Mechanism, Adjusting
69
Selector Mechanism, Checking
71
Selector Shaft Seal, Replacing
71
Transmission, Removing and Installing
73
Transmission, Removing
73
Transmission, Installing
83
Transmission Tightening Specifications
92
Subframe Mount
93
Overview - Subframe Mount
93
Transmission, Transporting
95
Transmission, Disassembling and Assembling
96
Schematic Overview - Transmission
96
Overview - Transmission
98
Overview - Transmission Housing Cover and 5Th Gear
99
Overview - Transmission Housing and Selector Mechanism
101
Overview - Shift Unit
102
Overview - Input Shaft, Output Shafts, Differential, Gearshift Rods
103
Overview - Shift Forks
104
Shift Unit, Servicing
105
Shift Forks, Servicing
106
Transmission Housing Cover and 5Th Gear, Removing
107
Transmission, Disassembling and Assembling
111
Transmission Housing Cover and 5Th Gear, Installing
120
Transmission Housing and Clutch Housing
125
Overview - Transmission Housing and Clutch Housing
125
Transmission Housing, Servicing
127
Clutch Housing, Servicing
128
Securing on Engine and Transmission Holder
130
Transmission Fluid
131
Transmission Fluid Level, Checking
131
Transmission Fluid, Draining and Filling
131
Special Tools
134
Gears, Shafts
147
Input Shaft
147
Overview - Input Shaft
147
Input Shaft, Disassembling and Assembling
149
Input Shaft, Adjusting
154
Input Shaft Seal, Replacing
158
Output Shaft
160
Overview - Output Shaft
160
Output Shaft, Disassembling and Assembling
164
Output Shaft, Adjusting
172
Reverse Shaft
176
Overview - Reverse Shaft
176
Reverse Shaft, Disassembling and Assembling
176
Special Tools
179
Volkswagen 2015 Golf GTI Repair Manual (144 pages)
Direct Shift Gearbox
Brand:
Volkswagen
| Category:
Automobile
| Size: 4.93 MB
Table of Contents
Table of Contents
3
General, Technical Data
5
Identification
5
Transmission Identification
5
Safety Precautions
7
General Safety Precautions
7
Start/Stop System Safety Precautions
7
Safety Precautions When Tow Starting and Towing
8
Safety Precautions During Road Test with Testing Equipment
8
Repair Information
9
General Information
9
Clean Working Conditions
9
General Repair Information
10
Seals, Sealing Rings
11
Bolts and Nuts
12
Technical Data
13
Transmission/Engine Allocation
13
Capacities
13
Gear Ratio Calculation
14
Electrical Components
15
Component Location Overview - Electrical Components
15
Special Tools
16
Clutch
17
Overview - Dual Clutch
17
Clutch End Cover, Removing and Installing
19
DSG® Clutch, Removing
23
DSG® Clutch, Installing
25
Special Tools
31
Controls, Housing
32
Mechatronic
32
Overview - Mechatronic
32
Mechatronic, Removing and Installing
34
Selector Mechanism
51
Overview - Selector Mechanism
51
Emergency Release from P
54
Selector Lever Handle, Removing and Installing
55
Button in Handle, Moving into Installation Position
57
Selector Mechanism, Removing and Installing
59
Selector Lever Cable, Removing and Installing
67
Gearshift Mechanism, Checking
71
Selector Lever Cable, Checking and Adjusting
72
Selector Shaft Seal, Replacing
73
Transmission, Removing and Installing
76
Transmission, Removing
76
Transmission, Installing
95
Transmission Tightening Specifications
100
Subframe Mount
101
Overview - Subframe Mount
101
Transmission, Transporting
104
Transmission, Disassembling and Assembling
105
Overview - Transmission
105
Securing on Engine and Transmission Holder
108
Transmission Fluid Circuit
109
Transmission Fluid Cooler, Removing and Installing
109
Transmission Fluid Pump, Removing and Installing
111
Transmission Fluid Filter, Removing and Installing
114
Transmission Fluid
117
Transmission Fluid Level, Checking
117
Transmission Fluid, Draining and Filling
120
Special Tools
124
Volkswagen 2015 Golf GTI Repair Manual (117 pages)
Automatic Transmission
Brand:
Volkswagen
| Category:
Automobile
| Size: 4.22 MB
Table of Contents
Table of Contents
3
General, Technical Data
5
Identification
5
Transmission Identification
5
Torque Converter Identification
5
Safety Precautions
6
General Safety Precautions
6
Road Test with Testing Equipment Safety Precautions
6
Towing Notes
7
Repair Information
8
General Information
8
Guidelines for Clean Working Conditions
8
General Repair Information
9
Seals, Sealing Rings
10
Bolts and Nuts
10
Technical Data
11
Transmission/Engine Allocation
11
Capacities
11
Electrical Components
12
Component Location Overview - Electrical Components
12
Special Tools
16
Torque Converter
17
Overview - Torque Converter
17
Torque Converter, Removing and Installing
18
Torque Converter, Checking
19
Torque Converter, Draining
19
Torque Converter Seal, Removing and Installing
19
Special Tools
21
Controls, Housing
22
Vehicle Diagnostic Tester , Connecting
22
Selector Mechanism
23
Overview - Selector Mechanism
23
Selector Mechanism, Removing and Installing
25
Selector Lever Cable, Removing and Installing
31
Selector Lever Cable, Checking and Adjusting
34
Emergency Release from P
36
Selector Lever Handle, Removing and Installing
37
Button in Handle, Moving into Installation Position
39
Gearshift Mechanism, Checking
40
Multifunction Switch, Removing and Installing
41
Multifunction Transmission Range Switch, Adjusting
44
Selector Shaft Seal, Replacing
45
Transmission, Removing and Installing
47
Transmission, Removing
47
Transmission, Installing
68
Transmission Tightening Specifications
70
Transmission, Transporting
72
Securing on Engine and Transmission Holder
73
ATF Circuit
74
ATF Circuit Assembly Overview
74
ATF Cooler, Removing and Installing
74
Automatic Transmission Fluid
77
ATF Level, Checking
77
ATF, Draining and Filling
80
Special Tools
83
Gears, Hydraulic Controls
88
ATF System
88
Oil Pan, Removing and Installing
88
ATF Strainer, Removing and Installing
90
Valve Body
91
Overview - Valve Body
91
Valve Body, Removing and Installing
94
Wire Routing, Connectors and Bracket on Valve Body
101
Solenoid Valve and Sensor Wiring Harness, Removing and Installing
103
Transmission Input Speed Sensor G182 , Removing and Installing
105
Transmission Output Speed Sensor G195 , Removing and Installing
105
Special Tools
107
Final Drive, Differential
108
Seals
108
Component Location Overview - Seals
108
Left Seal, Replacing
108
Right Seal, Replacing
110
Special Tools
113
Revision History
114
Volkswagen 2015 Golf GTI Repair Manual (134 pages)
Brand:
Volkswagen
| Category:
Automobile
| Size: 4.5 MB
Table of Contents
Table of Contents
3
General, Technical Data
5
Safety Precautions
5
Safety Precautions When Working on Fuel Supply System
5
Safety Precautions During Road Test with Testing Equipment
5
Safety Precautions When Working on Vehicles with Start/Stop System
6
Identification
7
Engine Number/Engine Characteristics
7
General Information
8
Parking/Auxiliary Heater and Fuel System Clean Working Conditions
8
Repair Information
9
Wire Routing and Securing
9
General Repair Information
9
Fuel Supply
10
Fuel Tank
10
Overview - Fuel Tank
10
Fuel Tank, Removing and Installing
15
Fuel Tank, Draining
39
Fuel Delivery Unit/Fuel Level Sensor
55
Overview - Fuel Delivery Unit/Fuel Level Sensor
55
Fuel Delivery Unit/Fuel Level Sensor, Removing and Installing
56
Fuel Level Sensor G , Removing and Installing
60
Wiring
62
Fuel Lines, Removing and Installing
62
Connector Couplings
66
Connector Couplings, Disconnecting
66
Fuel Filter
70
EVAP System
71
Connection Diagram - EVAP System
71
Overview - EVAP System
73
EVAP Canister, Removing and Installing
74
Fuel Tank, Checking Ventilation
76
Fuel System, Checking for Leaks
80
Accelerator Mechanism
83
Overview - Accelerator Pedal Module
83
Accelerator Pedal Position Sensors G79 / G185 , Removing and Installing
84
Fuel Pump
85
Transfer Fuel Pump G6 , Checking
85
Fuel Pump Control Module J538 , Removing and Installing
120
Sensors
123
Fuel Tank Pressure Sensor G400 , Removing and Installing
123
Fuel Tank Leak Detection Control Module J909 , Removing and Installing
124
Special Tools
126
Revision History
131
Volkswagen 2015 Golf GTI Brochure & Specs (9 pages)
2015 Golf GTI
Brand:
Volkswagen
| Category:
Automobile
| Size: 5.79 MB
Volkswagen 2015 Golf GTI Technical Specifications (2 pages)
Brand:
Volkswagen
| Category:
Automobile
| Size: 0.03 MB
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