Volkswagen 2004 Golf Manuals

Manuals and User Guides for Volkswagen 2004 Golf. We have 9 Volkswagen 2004 Golf manuals available for free PDF download: Service Manual, Workshop Manual, Service Training

Volkswagen 2004 Golf Service Manual (4954 pages)

1.8 L turbo, 1.9 L TDI and PDI diesel. 2.0L Gasoline, 2.8L VR6

Brand: Volkswagen | Category: Automobile | Size: 108.52 MB

Página 18 de
24
Página 7 de
35
Table of Contents
83
Cylinder Head
96
Disassembling and Assembling
115
Offset Gaps by
155
Fig
158
Checking
158
Fig
161
Position to
164
Installation Tool (Funnel)
200
Fig
203
Functional Check
392
Test Conditions
392
Coolant Temperature Must be at Least 85
392
C, Display Group 1, Display Zone 2
392
Test Sequence
393
Engine Control Module
394
Repair Manual, 2.8 Liter VR6 4V Fuel Injection
394
Indicated on Display
394
Readiness Code
636
Work Step
636
Display Display Zone
636
Converter (TWC)
642
Greater than
643
Rpm
733
Página 36 de 58
758
Display Zone 2
796
Checking Voltage Supply Terminal
910
Página 26 de
930
General Repair Instructions
1032
Gear Selector
1079
Adjust Selector Mechanism
1109
Clutch Housing
1177
Input Shaft
1213
Página 25 de
1244
Adjustment Overview
1320
Rapid Data Transfer HELP
1363
Select Function XX
1363
Página 5 de 10
1452
Press Key
1487
Indicated on Display
1487
By Pressing the HELP Key, a List of
1487
If "Control Module Does Not Answer!" Again Appears
1488
Indicated on Display
1488
Perform Test Steps 1, 2 and
1488
Front Brakes
1735
Rear Wheel
1788
Parking Brake
1831
Rear Brake
1868
Electrical Check
1918
Removing Tire
2267
Wheel Alignment
2270
Steering Column
2290
Front Wheel
2434
Tail Light
2536
Spare Wheel
2587
Front Door
2655

Volkswagen 2004 Golf Workshop Manual (418 pages)

Brand: Volkswagen | Category: Automobile | Size: 10.91 MB

Volkswagen 2004 Golf Workshop Manual (285 pages)

Brand: Volkswagen | Category: Automobile | Size: 5.61 MB

Table of Contents
3
Body - Front

9
- Lock Carrier
  9
- Tools
  9
- Assembly Overview - Lock Carrier, Service Position
  10
- Service Position
  11
- Removing and Installing Lock Carrier with Add-On Parts
  12
- Wing
  15
- Tools
  15
- Assembly Overview - Front Wing
  16
- Removing and Installing Wing
  16
- Removing and Installing Wing Strut
  18
- Noise Insulation
  20
- Tools
  20
- Assembly Overview - Noise Insulation
  21
- Underbody Cladding
  22
- Tools
  22
- Assembly Overview - Underbody Cladding
  23
- Plenum Chamber Bulkhead
  24
- Tools
  24
- Assembly Overview - Plenum Chamber Bulkhead
  24
Bonnet, Rear Lid

25
- Bonnet
  25
- Tools
  25
- Assembly Overview - Bonnet
  26
- Removing and Installing Bonnet
  27
- Removing Gas Strut
  28
  - Releasing Gas from Gas Strut
    28
  - Removing and Installing Flap Hinge
    28
- Removing and Installing Insulation
  30
  - Assembly Overview - Bonnet Latch and Release Components
    32
  - Removing and Installing Bonnet Lock
    33
  - Separating Bowden Cable
    34
  - Adjusting Bonnet
    34
  - Removing and Installing Release Lever
    36
  - Rear Lid
    37
  - Tools
    37
  - Assembly Overview - Rear Lid
    37
  - Removing and Installing Rear Lid
    38
  - Removing Gas Strut
    39
  - Releasing Gas from Gas Strut
    39
  - Removing and Installing Rear Lid Hinges
    39
  - Removing and Installing Striker Pin
    42
  - Adjusting Lid
    42
  - Assembly Overview - Rear Lid Latch and Release Components
    45
  - Removing and Installing Release Element
    45
  - Removing and Installing Lid Lock
    47
  - Rear Lid Seal
    47
  - Removing and Installing Rear Lid Seal
    48
  - Tank Flap Unit
    49
  - Tools
    49
  - Assembly Overview - Tank Flap Unit
    49
Front Doors, Door Components, Central Locking

53
Rear Doors, Door Components

93
- Rear Door
  93
- Tools
  93
- Materials
  94
- Assembly Overview - Door Assembly
  94
- Assembly Overview - Door Hinges
  96
- Removing and Installing Door
  97
- Adjusting Door
  99
- Removing and Installing Door Outer Panel
  102
- Installing New Outer Panel for Door
  105
- Removing and Installing Retaining Rail on Door Outer Panel
  109
- Installation Instructions for Bonding in New Door Outer Panel
  110
- Minimum Curing Period
  111
- Cleaning off Excess Adhesive Sealing Material
  111
- Assembly Overview - Door Inner Part
  112
- Assembly Overview - Door Handle and Door Lock
  113
- Removing and Installing Housing
  114
- Removing and Installing Door Handle
  114
- Removing Bearing Bracket
  116
- Removing and Installing Door Lock
  118
- Assembly Overview - Side Impact Protection
  119
- Door Inner Seals
  120
- Removing and Installing Door Inner Seal
  121
- Removing and Installing Door Outer Seal
  122
- Sunroof
  126
- Bumpers
  147
  - Front Bumper
    147
  - Tools
    147
  - Repairing Bumper Cover
    147
  - Assembly Overview - Bumper Cover
    148
  - Removing and Installing Front Bumper Cover
    148
  - Front Bumper Attachments
    150
- Front Bumper Substructure
  151
- Rear Bumper Attachments
  170
- Rear Bumper Substructure
  171
- Assembly Overview - Bumper Carrier
  172
- Assembly Overview - Towing Bracket
  172
- Rear Bumper for R32 and GTI Special Models
  174
- Tools
  174
- Repairing Bumper Cover
  174
- Assembly Overview - Bumper Cover for R32
  175
- Removing and Installing Bumper Cover for R32
  175
- Rear Bumper Attachments for R32
  177
- Assembly Overview - Rear Bumper Cover for GTI Special Models
  178
- Removing and Installing Rear Bumper Cover for GTI Special Models
  178
- Rear Bumper Attachments for GTI Special Models
  180
- Rear Bumper Substructure
  181
- Assembly Overview - Bumper Carrier
  182
- Glazing
  183
- Flush Bonded Windows
  183
- Tools
  183
- Golf
  184
- Materials
  185
- Repairing Windscreen
  185
- Assembly Overview - Windscreen
  186
- Assembly Overview - Plenum Chamber Cover
  187
- Removing Windscreen
  190
- Installing Windscreen
  190
- Assembly Overview - Rear Window
  191
- Removing Undamaged Rear Window
  191
- Removing Broken Rear Window
  192
- Installing Rear Window
  193
- Assembly Overview - Rear Side Window
  194
- Removing Undamaged Rear Side Window
  194
- Removing Damaged Rear Side Window
  195
- Installing Rear Side Window
  195
- Preparing Old Undamaged Window for Glazing
  196
- Preparing New Window Without Precoating for Glazing
  196
- Preparing New Window with Precoating for Glazing
  197
- Preparing Body Flange for Glazing
  198
- Installation Instructions
  199
- Minimum Curing Period
  199
- Touching up Paint Damage
  200
- Cleaning off Excess Adhesive Sealing Material
  200
- Front Door Windows
  201
- Tools
  201
- Assembly Overview - Front Door Window
  202
- Removing and Installing Door Window
  203
- Adjusting Door Window
  205
- Assembly Overview - Window Regulator Motor
  206
- Removing and Installing Window Regulator Motor
  207
- Assembly Overview - Window Guide
  209
- Removing and Installing Window Guide
  209
- Assembly Overview - Window Regulator
  211
- Removing and Installing Window Regulator
  211
- Rear Door Windows
  213
- Tools
  213
- Assembly Overview - Rear Door Window
  214

Volkswagen 2004 Golf Workshop Manual (336 pages)

Brand: Volkswagen | Category: Automobile | Size: 12.16 MB

Volkswagen 2004 Golf Workshop Manual (299 pages)

Brand: Volkswagen | Category: Automobile | Size: 7.58 MB

Volkswagen 2004 Golf Service Manual (207 pages)

4-cylinder diesel engine (1.9 l engine)

Brand: Volkswagen | Category: Automobile | Size: 7.53 MB

Volkswagen 2004 Golf Service Manual (185 pages)

Golf 2004; Golf Plus 2005

Brand: Volkswagen | Category: Automobile | Size: 6.79 MB

Volkswagen 2004 Golf Workshop Manual (180 pages)

Brand: Volkswagen | Category: Automobile | Size: 1.72 MB

Volkswagen 2004 Golf Service Training (60 pages)

Electrical system Design and function Self-study programme 319

Brand: Volkswagen | Category: Automobile Electronics | Size: 2.97 MB

Volkswagen Categories

Automobile Automobile Accessories Adapter Cables and connectors Car Receiver

More Volkswagen Manuals

Volkswagen 2004 Golf Manuals

Table of Contents

Table of Contents

Table of Contents

Body - Front

Bonnet, Rear Lid

Front Doors, Door Components, Central Locking

Rear Doors, Door Components

Table of Contents

Table of Contents

Table of Contents

Technical Data

Removing and Installing Engine

Crankshaft Group

Cylinder Head, Valve Gear

Lubrication

Cooling

Fuel Supply System

Table of Contents

1 Engine List

2 Service Work

3 General

4 Descriptions of Work

Table of Contents

Technical Data

1 General Notes on Air Conditioning Systems

2 General Information on Refrigerant Circuit

3 Statutory Texts and Instructions

4 Refrigerant Circuit

5 Working with the Air Conditioner Service Station

6 Detecting Leaks in Refrigerant Circuit

7 Clearing Refrigerant Circuit of Contaminants

Table of Contents

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